CN107578912A - A kind of preparation method of the neodymium iron boron magnetic body with high-coercive force - Google Patents

A kind of preparation method of the neodymium iron boron magnetic body with high-coercive force Download PDF

Info

Publication number
CN107578912A
CN107578912A CN201710873332.4A CN201710873332A CN107578912A CN 107578912 A CN107578912 A CN 107578912A CN 201710873332 A CN201710873332 A CN 201710873332A CN 107578912 A CN107578912 A CN 107578912A
Authority
CN
China
Prior art keywords
magnet
preparation
antioxidant
slurry
rare earth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710873332.4A
Other languages
Chinese (zh)
Inventor
于永江
魏蕊
刘磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yantai Zhenghai Magnetic Material Co Ltd
Original Assignee
Yantai Zhenghai Magnetic Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yantai Zhenghai Magnetic Material Co Ltd filed Critical Yantai Zhenghai Magnetic Material Co Ltd
Priority to CN201710873332.4A priority Critical patent/CN107578912A/en
Publication of CN107578912A publication Critical patent/CN107578912A/en
Pending legal-status Critical Current

Links

Landscapes

  • Hard Magnetic Materials (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

The present invention relates to a kind of preparation method of the neodymium iron boron magnetic body with high-coercive force, including heavy rare earth powder and antioxidant, binding agent, organic solvent are mixed to prepare into uniform sizing material, heavy rare earth powder is Dy, hydrogenates dysprosium, any one or a few the compounding in Tb, hydrogenation terbium, the mass fraction of heavy rare earth powder is 40 80% in slurry, the mass fraction of antioxidant is 5 20%, the mass fraction of binding agent is 2 10%, and surplus is organic solvent, and antioxidant is fluorine-containing antioxidant;Slurry is covered in the surface of sintered magnet afterwards, the thickness for controlling slurry is 20 100 μm, and processing is then dried;Dried magnet is sintered afterwards, Ageing Treatment, heavy rare earth Dy, Tb etc. usage amount can be reduced by producing the method for the present invention, while overcome requirement and fluoride of the grain boundary decision technology to product size, the oxide coating caducous problem of powder, and manufacturing process is simple.

Description

A kind of preparation method of the neodymium iron boron magnetic body with high-coercive force
Technical field
The present invention relates to a kind of preparation method of neodymium iron boron magnetic body, more particularly to a kind of neodymium-iron-boron with high-coercive force The preparation method of body, belong to the fabricating technology field of magnet.
Background technology
Nd-Fe-B series magnets are because its superior performance is widely used, especially because automobile and electronic application field pair The demand of energy-saving motor, the market application of sintered NdFeB can further expand.NdFeB material remanent magnetism and coercitive carry Height is advantageous to its rapid growth in motor market, but coercitive raising is always to sacrifice remanent magnetism as generation in traditional handicraft Valency, and the heavy rare earth element Dy/Tb of larger specific gravity must be used to improve coercivity, cause the sharp increase of magnet cost.
It is existing it is disclosed maintain high remanent magnetism increase simultaneously coercitive method (K.Machida, H.Kawasaki, T.Suzuki, M.Ito and T.Horikawa, " GrainBoundary Tailoring of Sintered Nd-Fe-B Magnets and their Magnetic Properties ", powder powder in 2004 and association of powder powder metallurgy Japan Powder&Powder Metallurgy Society spring session publications, page 202) be:It is by sintered magnet machining Small size, Dy or Tb are applied in magnet surface by sputtering and magnet carried out at a temperature of less than sintering temperature Heating and thermal insulation processing, so that Dy or Tb are only diffused into crystal boundary.These methods allow Dy or Tb more efficiently in grain boundaries Concentrate, and successfully increase coercivity in the case of no significantly loss remanent magnetism.When the specific surface area of magnet becomes much larger, That is magnet becomes more hour, Dy or Tb amount will become much larger, thus this method be suitable only for it is small-sized or thin Magnet.But, still left problem be to by the related low yield of deposited metal coating such as sputtering.
SHIN-ETSU HANTOTAI etc., which discloses, makes slurry by Tb or Dy oxide, fluoride and oxyfluoride and is coated on sintered magnet Surface, slurry cladding process, heavy rare earth dvielement RH is made from sintered magnet diffusion into the surface with coating weight once, for coercive force There is also boundary for the effect of raising.In order to realize that high coercive force improves effect, it is necessary to repeat coating sizing-agent, complex operation, And the powder of magnetic sheet surface adhesion a large amount of Tb or Dy after handling, it need to machine or clean removal, complex process and cause wave Take;Slurry coated on magnet surface is still powdery after the drying, easy to fall off, and magnet coercivity can not be carried significantly after processing It is high.And the shortcomings that only coating metal alloy method is, it is difficult to coat gold in magnet surface with a large amount of and uniform coat weight Belong to alloy.
In addition, the neodymium chemism in magnet is big, easily it is oxidized, corrosion-resistant, in a humidity environment, magnet surface Form corrosivity micro cell, increase corrosion rate, the technology of existing increase neodymium iron boron surface anticorrosive ability include plating, Organic coating and composite coating etc., it is being directed to improving the electrochemical properties of magnet.And it is above-mentioned using heavy rare-earth oxide, The grain boundary diffusion process of fluoride improves surface treatment of the method for neodymium iron boron magnetic body coercivity and remanent magnetism not to magnet and risen To favourable effect.
The content of the invention
Deficiency existing for its coercivity of neodymium iron boron magnetic body and remanent magnetism that the present invention produces for existing process, there is provided one The preparation method of neodymium iron boron magnetic body of the kind with high-coercive force.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:
A kind of preparation method of the neodymium iron boron magnetic body with high-coercive force, comprises the following steps:
1) sintered magnet R1-Fe-B-M is prepared, and is pre-processed;
2) heavy rare earth powder and antioxidant, binding agent, organic solvent are mixed to prepare uniform sizing material, the heavy rare earth powder End is Dy, hydrogenates dysprosium, any one or a few the compounding in Tb, hydrogenation terbium, and the quality of heavy rare earth powder is divided in the slurry Number is 40-80%, and the mass fraction of antioxidant is 5-20%, and the mass fraction of binding agent is 2-10%, and surplus is organic molten Agent, the antioxidant are fluorine-containing antioxidant;
3) slurry obtained by step 2) is covered in the sintered magnet surface of step 1), the thickness for controlling slurry is 20-100 μm, processing is then dried;
4) magnet obtained by step 3) is sintered, Ageing Treatment, produced.
Further, any one between the antioxidant is in two benzotrifluorides, o-fluorotobuene or p-fluorotoluene.
Further, binding agent described in step 2) is any one in butyral, polyethylene or polyphenylene sulfide.
Further, slurry is made to be covered in the method on sintered magnet surface as in spraying process, cladding process, infusion process in step 3) One kind.
Further, metal Dy described in step 2) or metal Tb purity are more than 98%.
Further, the temperature of sintering is 800-960 DEG C, sintering time 6-16h in step 4), and the temperature of Ageing Treatment is 460-580 DEG C, the time of Ageing Treatment is 2-6h.
Further, organic solvent described in step 2) is one kind in alcohols, aldehydes, ketone compounds.
Further, the temperature of drying process is 60-100 DEG C in step 3).
Further, R1 is a kind of or several in Nd, Pr, Dy, Tb, Ho, Gd in the sintered magnet R1-Fe-B-M Kind, its total amount is 26%-33wt%;One or more of the M in Ti, Mn, Co, Ga, Ca, Cu, Si, Al, Mg, Zr, Nb, its Total amount is 0-5wt%;B total amounts are 0.8-1.2wt%;Surplus is Fe.
The beneficial effect of preparation method provided by the invention is:
1) mixed slurry of heavy rare earth powder provided by the invention and antioxidant, binding agent, organic solvent burns in magnet During knot, relative to the DIFFUSION TREATMENT for directly using fluoride, oxide and oxyfluoride, it is not easy to form fluorination in magnet surface Layer, oxide layer, reduce machining cost, simplify production technology;And heavy rare earth powder, hydride are compared with fluoride, oxide It is easier to be diffused into magnet Grain-Boundary Phase, improves magnet coercivity, coercivity increases amount of increase and greatly promoted;
2) it is as follows using the effect of fluorine-containing antioxidant:In magnet diffusion process, first, using fluorine-containing antioxidant, Serve the effect for preventing that heavy metal powder from aoxidizing;Second, fluorine-containing antioxidant can also play adhesive effect with binding agent, gold Category powder is difficult for drop-off in magnet surface, and magnet coercivity greatly promotes;3rd, the fluorine chemistry stability in fluorine-containing antioxidant Height, do not reacted with reactive rare earth element reaction, the displacements for being advantageous to the heavy rare earth element such as Nd and Dy/Tb in diffusion process such as Nd; And it is different from chlorine element, chlorine is easy to form micro cell reaction in magnet surface, accelerates magnet corrosion, the use of fluorine-containing antioxidant The generation of electrochemical reaction is avoided, improves magnet corrosion resistance;
3) method of the invention can reduce heavy rare earth Dy, Tb etc. usage amount, while overcome grain boundary decision technology pair The requirement of product size and fluoride, the hydride coating caducous problem of powder, and manufacturing process is simple.
Embodiment
The principle and feature of the present invention are described below in conjunction with example, the given examples are served only to explain the present invention, and It is non-to be used to limit the scope of the present invention.
Metal Tb powder described in 1-4 of the embodiment of the present invention refers to metal Tb with hydrogenating the mixture of both terbiums, metal Dy Powder refers to metal Dy with hydrogenating the mixture of both dysprosiums, in above-mentioned mixture, metal Tb or metal Dy mass fraction More than 98%.
Embodiment 1:
1) preparation of sintered magnet:By neodymium, praseodymium, dysprosium, terbium, electrolytic iron, cobalt, copper, gallium, aluminium, zirconium, boron by weight:Nd- 23.8%, Pr-5%, Dy-0.6%, Tb-0.4%, Co-0.5%, Cu-0.13%, Ga-0.1%, Al-0.1%, Zr- 0.12%, B-1% ratio, surplus are iron and inevitable impurity, complete in vacuum melting furnace in an inert atmosphere Into cast, 1450 DEG C of pouring temperature, chilling roller rotating speed is 60r/min, leads to cooling water in chilling roller, obtained flake thickness is about 0.36mm;Then, scale passes through HD powder, airflow milling, the magnetic that particle mean size is 3.4 μm is made;In normal temperature and magnetic field intensity It is orientated for 2T in the environment of field and carries out orientation compacting, pressed compact is made;Pressed compact is put into the sintering furnace under Ar atmosphere, 1100 DEG C of burnings Knot 5h obtains green compact, green compact timeliness 5h at a temperature of 500 DEG C, obtains sintering blank.Sintering blank is processed into by machining Size is 40mm*20mm*4mm magnet, after the washing of oil removing, pickling, activation and deionized water after drying process, is designated as A0.
2) by 2.4 μm of fluorination terbium powder and ethanol according to weight ratio 2:Uniform mixed slurry is made in 3 ratio.Spraying process The surface for the sintered magnet A0 being covered in after processing, the thickness of slurry is 100 μm, then 100 DEG C of drying in argon gas atmosphere, after Sintered 16 hours at 920 DEG C, Ageing Treatment carries out grain boundary decision processing in 2 hours at 580 DEG C, is designated as A1.
3) by 2.4 μm of metal Tb powder, 1.3.5- benzotrichlorides, organic solvent ethanol, according to weight than 4:1:5 ratio Uniform mixed slurry is made in example, and wherein Tb powder is mixed-powders of the metal Tb with hydrogenating terbium, and metal Tb mass fraction is 99%. Spraying process is covered in the surface of the sintered magnet A0 after processing, and the thickness of slurry is 100 μm, then 100 DEG C of bakings in argon gas atmosphere Dry, after being sintered 16 hours at 920 DEG C, Ageing Treatment carries out grain boundary decision processing in 2 hours at 580 DEG C, is designated as A2.
4) by two benzotrifluorides, binding agent butyral, organic solvent ethanol between 2.4 μm of metal Tb powder, antioxidant, According to weight than 4:1:1:Uniform mixed slurry is made in 4 ratio.Spraying process is covered in the surface of the sintered magnet A0 after processing, The thickness of slurry is 100 μm, then 100 DEG C of drying in argon gas atmosphere, after being sintered 16 hours at 920 DEG C, the timeliness at 580 DEG C Processing carries out grain boundary decision processing in 2 hours, is designated as A3.
A1, A2, A3 magnet are taken respectively, 50 μm, the epidermis of 100 μ m thicks are ground off to magnet surface machinery respectively, using XRF (X-ray fluorescence spectra analysis) tests the Oil repellent of magnet surface, has ground off the A1 of the addition fluorination terbium after 50 μm, magnet surface Oil repellent be 1.8%, add the A3 of fluorine-containing antioxidant and binding agent, the Oil repellent of magnet surface is 0.8%;Grind off 100 μm magnet A2, A3 does not almost measure Oil repellent, and adds the A1 of fluorination terbium, and the Oil repellent of magnet surface is 1.4%.This Be because the fluorine and the Tb that are fluorinated in A1 in terbium are to be diffused into inside magnet simultaneously, after product surface has ground off 100 μm, magnet table Face can still detect the content of fluorine with XRF;And the A3 of fluorine-containing antioxidant and binding agent is added, its fluorine element derives from oxygen Agent, when 100 DEG C are dry, binding agent evaporation, and antioxidant is remained in magnet surface, but can be volatilized in sintering process Completely, therefore after progress magnet epidermis processing, F contents are not almost measured with XRF.
The magnetic property and A1, A2, A3 magnet of A0, A1, A2, A3 magnet grind off the survey of the test Oil repellents of the XRF behind top layer Test result is as shown in table 1:
Table 1 A1, A2, A3 and A0 comparison of magnetic property
Project Br Hcj (BH)max Hk/iHc △Hcj F contents F contents
Unit kGs kOe MGOe - kOe 50 μm of mill 100 μm of mill
A0 14.36 15.02 49.66 0.98 - - -
A1 14.12 24.37 48.16 0.96 9.35 1.8% 1.4%
A2 14.14 25.49 48.22 0.95 10.47 - -
A3 14.13 26.58 48.19 0.94 11.56 0.8% -
By the data in table 1 it will be seen that A1 magnets:Using the mixed slurry of fluorination terbium and organic solvent ethanol, Its coercivity rises to 24.37kOe from A0 15.02kOe, and wants high by XRF detection, the amount containing F of A1 magnet surfaces More, because with for the relative simple metal Tb of fluorination terbium diffusion, not only heavy rare earth element terbium can be diffused into magnet crystal boundary, fluorine element Also it can be diffused into simultaneously inside magnet with terbium, thus have impact on the diffusion effect of heavy rare earth element terbium, and then to magnet coercivity Lifting have an impact, the lifting of the coercivitys of A1 magnets is about 9.3kOe;A2:Using metal Tb powder and the chloromethanes of 1,3,5- tri- The mixed slurry of benzene, organic solvent ethanol, its coercivity rise to 25.49kOe from A0 15.02kOe, coercivity amplification compared with Greatly, 10kOe has been exceeded, and A0 to A2 is from 14.36kGs to 14.14kGs in terms of remanent magnetism, has no obvious reduction;A3:Using Metal Tb powder and two benzotrifluoride, butyral, the mixed slurry of organic solvent ethanol, coercivity is from A0 15.02kOe Be raised to 26.58kOe, coercivity amplification is maximum, has exceeded 11.5kOe, and in terms of remanent magnetism A0 to A3 be from 14.36kGs to 14.13kGs, have no obvious reduction;It is well known that using the diffusion technique of simple metal, metal is easy to aoxidize, thus generally adopts With being not easy to be oxidized and the low metal fluoride of cost substitutes, but above-mentioned the results show, the fluorine in fluoride can be same Heavy rare earth metal is diffused into inside magnet simultaneously, thus can also produce certain influence to the performance of magnet.
By above-mentioned A1, A2, A3 magnet, do corrosion resistance and test 4 days PCT, test result is as shown in table 2.
2 A1, A2, A3 magnet of table, 4 days PCT compare
4 days PCT (mg/cm2)
A1 0.8
A2 1.6
A3 0.3
From the test result in table 2, the corrosion resistance of A3 products is best, because A3 products contain due to using Fluorine antioxidant prevents the oxidation of Tb powder as antioxidant, and A2 products antioxidant is using chloride anti-oxidation Easily with the neodymium in magnet electrochemical reaction occurs for agent, chlorion, causes magnet to corrode efflorescence, fluorine-containing antioxidant chemical stability Height, not with neodymium occur electrochemical reaction, magnet will not be caused to corrode, at the same fluorine atom due to molecular mass it is lighter, be easy to volatilize, Magnet surface is not trapped in, so as to influence the surface characteristic of magnet.
Embodiment 2:
1) by neodymium, dysprosium, terbium, cobalt, copper, aluminium, boron by weight:Nd-30.1%, Dy-0.5%, Co-0.8%, Cu- 0.13%, Al-0.2%, B-1% ratio, surplus are Fe and inevitable impurity, and vacuum in an inert atmosphere melts Cast, 1450 DEG C of pouring temperature are completed in furnace, chilling roller rotating speed is 65r/min, leads to cooling water, obtained scale in chilling roller Thickness about 0.32mm;Then, scale passes through HD powder, airflow milling, the magnetic that particle mean size is 3.2 μm is made;In normal temperature and magnetic Field intensity is to carry out orientation compacting in the environment of 2T is orientated field, and pressed compact is made;Pressed compact is put into the sintering furnace under Ar atmosphere, 1060 DEG C of sintering 6h obtain green compact, green compact timeliness 4h at a temperature of 510 DEG C, obtain sintering blank.Hair will be sintered by machining Base is processed into the magnet that size is 40mm*20mm*4mm, after the washing of oil removing, pickling, activation and deionized water after drying process, It is designated as B0;
2) by 2.0 μm of DyF powder and organic solvent-acetone according to weight ratio 3:Uniform mixed slurry is made in 2 ratio. Cladding process is covered in the surface of the sintered magnet B0 after processing, and the thickness of slurry is 50 μm, then 80 DEG C of drying in argon gas atmosphere, After being sintered 8 hours at 800 DEG C, Ageing Treatment carries out grain boundary decision processing in 4 hours at 520 DEG C, is designated as B1.
3) by 2.0 μm of metal Dy powder, 1.3.5- benzotrichlorides, organic solvent-acetone, according to weight than 3:1:1 ratio Uniform mixed slurry is made in example.Cladding process is covered in the surface of the sintered magnet B0 after processing, and the thickness of slurry is 50 μm, so 80 DEG C of drying in argon gas atmosphere afterwards, after being sintered 8 hours at 800 DEG C, Ageing Treatment carries out grain boundary decision in 4 hours at 520 DEG C Processing, is designated as B2.
4) by 2.0 μm of metal Dy powder, o-fluorotobuene, polyethylene, organic solvent-acetone, according to weight than 30:10:1: Uniform mixed slurry is made in 9 ratio.Cladding process is covered in the surface of the sintered magnet B0 after processing, and the thickness of slurry is 50 μm, then 80 DEG C of drying in argon gas atmosphere, after being sintered 8 hours at 800 DEG C, Ageing Treatment carries out crystal boundary in 4 hours at 520 DEG C DIFFUSION TREATMENT, it is designated as B3.
B1, B2, B3 magnet are taken respectively, 50 μm, the epidermis of 100 μ m thicks are ground off to magnet surface machinery respectively, using XRF (X-ray fluorescence spectra analysis) tests the Oil repellent of magnet surface, has ground off 50 μm of magnet B2 and has not almost measured Oil repellent, has added Add the B1 of dysprosium fluoride, the Oil repellent of magnet surface is 1.4%, adds the B3 of fluorine-containing antioxidant, and the Oil repellent of magnet surface is 0.2%;100 μm magnet B2, B3 are ground off and have not almost measured Oil repellent, and added the B1 of dysprosium fluoride, the fluorine of magnet surface contains Measure as 1.1%.Because the fluorine of dysprosium fluoride is diffused into the inside of magnet with dysprosium in B1 magnets simultaneously, product surface is ground off After 100 μm, magnet surface can still detect the content of fluorine with XRF;And the B3 of fluorine-containing antioxidant and binding agent is added, fluorine member Antioxidant is usually come from, when 80 DEG C are dry, binding agent evaporation, and antioxidant remains in magnet surface, and sintering process In can volatilize completely because, carry out magnet epidermis processing after, F contents are not almost measured with XRF.
The magnetic property and B1, B2, B3 magnet of B0, B1, B2, B3 magnet grind off the survey of the test Oil repellents of the XRF behind top layer Test result is as shown in table 3:
Table 3 B1, B2, B3 and B0 comparison of magnetic property
Project Br Hcj (BH)max Hk/iHc △Hcj F contents F contents
Unit kGs kOe MGOe - kOe 50 μm of mill 100 μm of mill
B0 13.8 14.31 45.85 0.99 - - -
B1 13.65 20.28 44.86 0.98 5.97 1.4% 1.1%
B2 13.66 20.94 44.92 0.99 6.63 - -
B3 13.64 21.75 44.81 0.98 7.44 0.2% -
The B1 it can be seen from data in table 3:Using fluorination terbium and organic solvent-acetone mixed slurry, coercivity from 14.31kOe rises to 20.28kOe, and by XRF detection, the amounts containing F of B1 magnet surfaces wants high more, because being expanded with fluoride Dissipate for being spread compared with simple metal, not only heavy rare earth element terbium can be diffused into magnet crystal boundary, and fluorine element can also spread together with terbium To inside magnet, so as to have impact on the diffusion effect of heavy rare earth terbium, and then the coercitive lifting of magnet is had an impact, therefore B1 The coercivity lifting of magnet is about 6kOe;B2:Using the mixing of simple metal Dy and 1,3,5- benzotrichlorides, organic solvent-acetone Slurry, coercivity rise to 20.94kOe from 14.31kOe, and coercivity amplification is larger, and remanent magnetism in terms of B0 to B2 be from 13.8kGs to 13.66kGs, have no obvious reduction.B3:Using metal Dy powder and o-fluorotobuene, polyethylene, organic solvent Mixed slurry, coercivity rises to 21.75kOe from 14.31kOe, and coercivity amplification is maximum, about 7.5kOe, and in terms of remanent magnetism B0 to B3 is from 13.8kGs to 13.64kGs, has no obvious reduction.
By above-mentioned B1, B2, B3 magnet, do corrosion resistance and test 4 days PCT, test result is as shown in table 4:
4 B1, B2, B3 magnet of table, 4 days PCT compare
4 days PCT (mg/cm2)
B1 1.2
B2 2.1
B3 0.6
From the test result in table 4, the corrosion resistance of B3 products is best, because B3 products are using fluorine-containing anti- Oxidant prevents the oxidation of metal Dy powder as antioxidant, and the antioxidant of B2 products is using chloride oxygen Easily with the neodymium in magnet electrochemical reaction occurs for agent, chlorion, causes magnet to corrode efflorescence, fluorine-containing antioxidant chemically stable Property it is high, electrochemical reaction does not occur with neodymium, does not cause magnet to corrode.
Embodiment 3:
1) by neodymium, dysprosium, terbium, cobalt, copper, aluminium, boron by weight:Nd-30.5%, Tb-0.5%, Co-1.1%, Cu- 0.16%, Al-0.4%, B-1.02% ratio, surplus are Fe and inevitable impurity, in an inert atmosphere true Cast, 1460 DEG C of pouring temperature are completed in empty smelting furnace, chilling roller rotating speed is 70r/min, leads to cooling water in chilling roller, obtains Flake thickness about 0.3mm;Then scale passes through HD powder, airflow milling, the magnetic that particle mean size is 3.0 μm is made;In normal temperature and Magnetic field intensity is to carry out orientation compacting in the environment of 2T is orientated field, and pressed compact is made;530 DEG C of Ageing Treatments, aging time are carried out again For 4.0h, obtain sintering blank.By machine by sinter blank be processed into size be 40mm*20mm*4mm magnet, through except After oil, pickling, activation and deionized water washing after drying process, C0 is designated as.
2) by 3.2 μm of dysprosium fluoride, be fluorinated the mixed-powder (wherein the part by weight of dysprosium fluoride be 40%) of terbium with it is organic Solvent benzaldehyde is according to weight than 4:Uniform mixed slurry is made in 1 ratio.Infusion process is covered in the sintered magnet after processing C0 surface, the thickness of slurry is 20 μm, then 60 DEG C of drying in argon gas atmosphere, is sintered 6 hours at 960 DEG C, after 460 DEG C Lower Ageing Treatment carries out grain boundary decision processing in 6 hours, is designated as C1.
3) by mixed-powder (the wherein weight of metal Dy powder of 3.2 μm of metal Dy powder and metal Tb powder constituents Ratio be 40%), p-fluorotoluene, polyethylene, organic solvent benzaldehyde, according to weight than 16:1:1:2 ratio is made uniform Mixed slurry.Infusion process is covered in the surface of the sintered magnet C0 after processing, and the thickness of slurry is 20 μm, then in argon gas atmosphere 60 DEG C of drying, are sintered 6 hours at 960 DEG C, are carried out grain boundary decision processing within 6 hours after Ageing Treatment at 460 DEG C, are designated as C2.
C1, C2 magnet are taken respectively, 50 μm, the epidermis of 100 μ m thicks are ground off to magnet surface machinery, using XRF (X ray Spectrofluorimetry) test magnet surface Oil repellent, ground off 50 μm of C1 magnets, the Oil repellent of magnet surface is 2.11%, 100 μm of C1 magnets are ground off, the Oil repellent of magnet surface is 0.9%.Because in C1 be fluorinated terbium in fluorine with Dy/Tb is diffused into the inside of magnet simultaneously, and after product surface has ground off 100 μm, magnet surface still can detect fluorine with XRF Content;And the C2 of fluorine-containing antioxidant and binding agent is added, fluorine element derives from antioxidant, can be basic in sintering process On be evaporated completely complete, after carrying out magnet epidermis processing, F contents are not almost measured with XRF.
The magnetic property and C1, C2 magnet of C0, C1, C2 magnet grind off the test result of the test Oil repellents of the XRF behind top layer As shown in table 5:
Table 5 C1, C2 and C0 comparison of magnetic property
Project Br Hcj (BH)max Hk/iHc △Hcj F contents F contents
Unit kGs kOe MGOe - kOe 50 μm of mill 100 μm of mill
C0 13.59 15.52 44.62 0.99 - - -
C1 13.48 25.62 43.92 0.95 10.10 2.11% 0.9%
C2 13.52 26.56 43.99 0.94 11.04 - -
Used it can be seen from the data in table 5 containing metal dust, antioxidant, binding agent, organic solvent mixing slurry The products C 2 of material is than directly using fluoride, compared with products C 1 made of organic solvent mixed slurry, coercivity increasing degree is more Height, and remanent magnetism does not reduce significantly, properties of product are more preferable.
Above-mentioned C1, C2 magnet is done into corrosion resistance and tests 4 days PCT, test result is as shown in table 6.
6 C1, C2 magnet of table, 4 days PCT compare
4 days PCT (mg/cm2)
C1 1.3
C2 0.6
From the test result in table 6, the corrosion resistance of C2 products is best.
Embodiment 4:
1) by neodymium, praseodymium, dysprosium, terbium, electrolytic iron, cobalt, copper, gallium, aluminium, zirconium, boron percentage composition by weight:Nd-24.3%, Pr- 5%, Dy-0.5%, Fe-68.29%, Co-0.5%, Cu-0.13%, Ga-0.1%, Al-0.1%, Zr-0.12%, B-1% Ratio, vacuum melting furnace in an inert atmosphere completes cast, and 1450 DEG C of pouring temperature, chilling roller rotating speed is 60r/ Min, obtained flake thickness about 0.3mm;Scale passes through HD powder, airflow milling, the powder that particle mean size is 2.8 μm is made; It is orientated compressing in 15kOe magnetic field, pressed compact is made;Pressed compact is put into the sintering furnace under Ar atmosphere, 1070 DEG C of sintering 5h Green compact are obtained, green compact timeliness 5h at a temperature of 500 DEG C, obtain sintering blank.Sintering blank is processed into by size by machining For 40mm*20mm*4mm 50M magnets, after the washing of oil removing, pickling, activation and deionized water after drying process, D is designated as0
2) by 2.8 μm hydrogenation dysprosium, hydrogenate terbium mixed-powder (wherein hydrogenate dysprosium part by weight be 40%) with it is organic Solvent benzyl carbinol is according to weight than 1:Uniform mixed slurry is made in 1 ratio.Infusion process is covered in the sintered magnet after processing D0 surface, the thickness of slurry is 80 μm, then 70 DEG C of drying in argon gas atmosphere, is sintered 6 hours at 920 DEG C, after 510 DEG C Lower Ageing Treatment carries out grain boundary decision processing in 5 hours, is designated as D1.
3) by 2.8 μm of hydrogenation dysprosium, benzotrifluoride, polyethylene, organic solvent benzyl carbinol, according to weight than 5:1:1:3 Uniform mixed slurry is made in ratio.Infusion process is covered in the surface of the sintered magnet D0 after processing, and the thickness of slurry is 80 μm, Then 70 DEG C of drying in argon gas atmosphere, are sintered 6 hours at 920 DEG C, and crystal boundary expansion is carried out within 5 hours after Ageing Treatment at 510 DEG C Processing is dissipated, is designated as D2.
4) by 2.8 μm of hydrogenation terbium, benzotrifluoride, polyethylene, organic solvent benzyl carbinol, according to weight than 5:1:1:3 Uniform mixed slurry is made in ratio.Infusion process is covered in the surface of the sintered magnet D0 after processing, and the thickness of slurry is 80 μm, Then 70 DEG C of drying in argon gas atmosphere, are sintered 6 hours at 920 DEG C, and crystal boundary expansion is carried out within 5 hours after Ageing Treatment at 510 DEG C Processing is dissipated, is designated as D3.
5) by 2.8 μm of hydrogenation dysprosium, mixed-powder (part by weight for wherein hydrogenating dysprosium is 40%), the fluoroform of hydrogenation terbium Benzene, polyethylene, organic solvent benzyl carbinol, according to weight than 5:1:1:Uniform mixed slurry is made in 3 ratio.Infusion process covers The surface of sintered magnet D0 after processing, the thickness of slurry is 80 μm, then 70 DEG C of drying in argon gas atmosphere, at 920 DEG C Sintering 6 hours, carry out grain boundary decision processing within 5 hours after Ageing Treatment at 510 DEG C, be designated as D4.
The magnetism testing result of D0, D1, D2, D3, D4 magnet is as shown in table 7:
Table 7 D1, D2, D3, D4 and D0 comparison of magnetic property
Project Br Hcj (BH)max Hk/iHc
Unit kGs kOe MGOe -
D0 14.31 15.02 49.66 0.97
D1 14.25 24.53 48.72 0.95
D2 14.26 22.05 49.15 0.96
D3 14.26 26.89 49.18 0.95
D4 14.27 25.61 49.21 0.95
Used it can be seen from the data in table 5 containing metal dust, antioxidant, binding agent, organic solvent mixing slurry Product D2, D3, D4 of material are than directly using hydride, compared with product D1 made of the mixed slurry of organic solvent, coercivity increases Long amplitude is higher, and remanent magnetism does not reduce significantly, and properties of product are more preferable.
Above-mentioned D1, D2, D3, D4 magnet is done into corrosion resistance respectively and tests 4 days PCT, test result is as shown in table 8.
8 D1, D2, D3, D4 magnet of table, 4 days PCT compare
4 days PCT (mg/cm2)
D1 1.1
D2 0.3
D3 0.25
D4 0.2
From the test result in table 8, the corrosion resistance of D2, D3, D4 product far due to D1 products, D4 products Anti-corrosion capability is best.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.

Claims (10)

1. a kind of preparation method of the neodymium iron boron magnetic body with high-coercive force, it is characterised in that comprise the following steps:
1) sintered magnet R1-Fe-B-M is prepared, and is pre-processed;
2) heavy rare earth powder and antioxidant, binding agent, organic solvent are mixed to prepare uniform sizing material, the heavy rare earth powder is Any one or a few compounding in Dy, hydrogenation dysprosium, Tb, hydrogenation terbium, the mass fraction of heavy rare earth powder is in the slurry 40-80%, the mass fraction of antioxidant is 5-20%, and the mass fraction of binding agent is 2-10%, and surplus is organic solvent, institute It is fluorine-containing antioxidant to state antioxidant;
3) slurry obtained by step 2) is covered in the sintered magnet surface of step 1), the thickness for controlling slurry is 20-100 μm, Then processing is dried;
4) magnet obtained by step 3) is sintered, Ageing Treatment, produced.
2. preparation method according to claim 1, it is characterised in that the antioxidant be between two benzotrifluorides, adjacent fluorine Any one in toluene or p-fluorotoluene.
3. preparation method according to claim 1, it is characterised in that binding agent described in step 2) is butyral, poly- second Any one in alkene or polyphenylene sulfide.
4. preparation method according to claim 1, it is characterised in that make slurry be covered in sintered magnet surface in step 3) Method be spraying process, cladding process, one kind in infusion process.
5. preparation method according to claim 1, it is characterised in that metal Dy described in step 2) or metal Tb purity More than 98%.
6. according to the preparation method any one of claim 1-5, it is characterised in that the temperature of sintering is in step 4) 800-960 DEG C, sintering time 6-16h.
7. preparation method according to claim 6, it is characterised in that the temperature of Ageing Treatment described in step 4) is 460- 580 DEG C, the time of Ageing Treatment is 2-6h.
8. according to the preparation method any one of claim 1-5, it is characterised in that organic solvent is described in step 2) One kind in alcohols, aldehydes, ketone compounds.
9. according to the preparation method any one of claim 1-5, it is characterised in that the temperature of drying process in step 3) For 60-100 DEG C.
10. according to the preparation method any one of claim 1-5, it is characterised in that the sintered magnet R1-Fe-B-M One or several kinds of the middle R1 in Nd, Pr, Dy, Tb, Ho, Gd, its total amount are 26-33wt%;M be selected from Ti, Mn, Co, Ga, One or more in Ca, Cu, Si, Al, Mg, Zr, Nb, its total amount are 0-5wt%;B total amounts are 0.8-1.2wt%;Surplus is Fe。
CN201710873332.4A 2017-09-25 2017-09-25 A kind of preparation method of the neodymium iron boron magnetic body with high-coercive force Pending CN107578912A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710873332.4A CN107578912A (en) 2017-09-25 2017-09-25 A kind of preparation method of the neodymium iron boron magnetic body with high-coercive force

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710873332.4A CN107578912A (en) 2017-09-25 2017-09-25 A kind of preparation method of the neodymium iron boron magnetic body with high-coercive force

Publications (1)

Publication Number Publication Date
CN107578912A true CN107578912A (en) 2018-01-12

Family

ID=61039733

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710873332.4A Pending CN107578912A (en) 2017-09-25 2017-09-25 A kind of preparation method of the neodymium iron boron magnetic body with high-coercive force

Country Status (1)

Country Link
CN (1) CN107578912A (en)

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108176851A (en) * 2018-01-02 2018-06-19 中国工程物理研究院化工材料研究所 A kind of metallic aluminium powder coats means of defence
CN108364778A (en) * 2018-05-03 2018-08-03 绵阳西磁科技有限公司 A kind of manufacturing method of rare-earth permanent magnet
CN108461272A (en) * 2018-03-20 2018-08-28 北京工业大学 A technique for being used to form hydride nano-particle face coat
CN108630368A (en) * 2018-06-11 2018-10-09 安徽大地熊新材料股份有限公司 A kind of the surface coating slurry and neodymium-iron-boron preparation of high-coercive force neodymium iron boron magnetic body
CN109712797A (en) * 2019-01-03 2019-05-03 浙江东阳东磁稀土有限公司 A method of improving neodymium iron boron magnetic body grain boundary decision magnetic property consistency
CN109887696A (en) * 2019-01-15 2019-06-14 宁波金鸡强磁股份有限公司 A kind of preparation of organic ink and high-coercive force neodymium iron boron magnetic body coated on neodymium iron boron magnetic body
CN110423468A (en) * 2019-08-14 2019-11-08 北矿科技股份有限公司 A kind of neodymium iron boron PPS modeling magnetic material of high fluidity high magnetic characteristics and preparation method thereof
CN110783052A (en) * 2019-11-06 2020-02-11 有研稀土新材料股份有限公司 Composite rare earth anisotropic bonded magnet and preparation method thereof
CN110942878A (en) * 2019-12-24 2020-03-31 厦门钨业股份有限公司 R-T-B series permanent magnetic material and preparation method and application thereof
CN111863425A (en) * 2020-07-23 2020-10-30 夏莲子 Preparation method of neodymium iron boron magnet for automobile ignition coil
CN112086255A (en) * 2020-09-18 2020-12-15 湖南奔朗新材料科技有限公司 High-coercivity and high-temperature-resistant sintered neodymium-iron-boron magnet and preparation method thereof
CN112614690A (en) * 2020-12-31 2021-04-06 宁波松科磁材有限公司 Preparation method of high-performance permanent magnet
EP3828903A1 (en) 2019-11-28 2021-06-02 Yantai Shougang Magnetic Materials Inc. A method for increasing the coercivity of a sintered type ndfeb permanent magnet
CN113451036A (en) * 2021-04-09 2021-09-28 宁波科田磁业有限公司 High-coercivity and high-resistivity neodymium-iron-boron permanent magnet and preparation method thereof
CN113517125A (en) * 2021-07-12 2021-10-19 安徽大地熊新材料股份有限公司 High-stability sintered neodymium-iron-boron magnet and preparation method thereof
CN113755066A (en) * 2021-08-02 2021-12-07 安徽省瀚海新材料股份有限公司 Anti-oxidation adhesive for coating hydride on sintered neodymium iron boron and application thereof
EP4354475A1 (en) 2022-10-10 2024-04-17 Yantai Dongxing Magnetic Materials Inc. Method for improving the coercivity of a neodymium-iron-boron magnet and magnet obtained by the method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013149862A (en) * 2012-01-20 2013-08-01 Toyota Motor Corp Method of manufacturing rare earth magnet
CN103646772A (en) * 2013-11-21 2014-03-19 烟台正海磁性材料股份有限公司 Preparing method of R-Fe-B sintered magnet
JP2017069337A (en) * 2015-09-29 2017-04-06 日立金属株式会社 Method for manufacturing r-t-b magnet
CN106876072A (en) * 2015-12-11 2017-06-20 中国科学院宁波材料技术与工程研究所 The method for improving neodymium-iron-boron magnetic material magnetic property
CN107026003A (en) * 2017-04-24 2017-08-08 烟台正海磁性材料股份有限公司 A kind of preparation method of Sintered NdFeB magnet

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013149862A (en) * 2012-01-20 2013-08-01 Toyota Motor Corp Method of manufacturing rare earth magnet
CN103646772A (en) * 2013-11-21 2014-03-19 烟台正海磁性材料股份有限公司 Preparing method of R-Fe-B sintered magnet
JP2017069337A (en) * 2015-09-29 2017-04-06 日立金属株式会社 Method for manufacturing r-t-b magnet
CN106876072A (en) * 2015-12-11 2017-06-20 中国科学院宁波材料技术与工程研究所 The method for improving neodymium-iron-boron magnetic material magnetic property
CN107026003A (en) * 2017-04-24 2017-08-08 烟台正海磁性材料股份有限公司 A kind of preparation method of Sintered NdFeB magnet

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108176851A (en) * 2018-01-02 2018-06-19 中国工程物理研究院化工材料研究所 A kind of metallic aluminium powder coats means of defence
CN108461272A (en) * 2018-03-20 2018-08-28 北京工业大学 A technique for being used to form hydride nano-particle face coat
CN108364778A (en) * 2018-05-03 2018-08-03 绵阳西磁科技有限公司 A kind of manufacturing method of rare-earth permanent magnet
CN108630368A (en) * 2018-06-11 2018-10-09 安徽大地熊新材料股份有限公司 A kind of the surface coating slurry and neodymium-iron-boron preparation of high-coercive force neodymium iron boron magnetic body
CN109712797A (en) * 2019-01-03 2019-05-03 浙江东阳东磁稀土有限公司 A method of improving neodymium iron boron magnetic body grain boundary decision magnetic property consistency
CN109887696A (en) * 2019-01-15 2019-06-14 宁波金鸡强磁股份有限公司 A kind of preparation of organic ink and high-coercive force neodymium iron boron magnetic body coated on neodymium iron boron magnetic body
CN110423468B (en) * 2019-08-14 2021-10-08 北矿科技股份有限公司 High-fluidity high-magnetic-property neodymium iron boron PPS plastic magnetic material and preparation method thereof
CN110423468A (en) * 2019-08-14 2019-11-08 北矿科技股份有限公司 A kind of neodymium iron boron PPS modeling magnetic material of high fluidity high magnetic characteristics and preparation method thereof
CN110783052A (en) * 2019-11-06 2020-02-11 有研稀土新材料股份有限公司 Composite rare earth anisotropic bonded magnet and preparation method thereof
EP3828903A1 (en) 2019-11-28 2021-06-02 Yantai Shougang Magnetic Materials Inc. A method for increasing the coercivity of a sintered type ndfeb permanent magnet
CN110942878A (en) * 2019-12-24 2020-03-31 厦门钨业股份有限公司 R-T-B series permanent magnetic material and preparation method and application thereof
CN110942878B (en) * 2019-12-24 2021-03-26 厦门钨业股份有限公司 R-T-B series permanent magnetic material and preparation method and application thereof
CN111863425A (en) * 2020-07-23 2020-10-30 夏莲子 Preparation method of neodymium iron boron magnet for automobile ignition coil
CN112086255A (en) * 2020-09-18 2020-12-15 湖南奔朗新材料科技有限公司 High-coercivity and high-temperature-resistant sintered neodymium-iron-boron magnet and preparation method thereof
CN112614690A (en) * 2020-12-31 2021-04-06 宁波松科磁材有限公司 Preparation method of high-performance permanent magnet
CN113451036A (en) * 2021-04-09 2021-09-28 宁波科田磁业有限公司 High-coercivity and high-resistivity neodymium-iron-boron permanent magnet and preparation method thereof
CN113517125A (en) * 2021-07-12 2021-10-19 安徽大地熊新材料股份有限公司 High-stability sintered neodymium-iron-boron magnet and preparation method thereof
CN113517125B (en) * 2021-07-12 2023-05-05 安徽大地熊新材料股份有限公司 High-stability sintered NdFeB magnet and preparation method thereof
CN113755066A (en) * 2021-08-02 2021-12-07 安徽省瀚海新材料股份有限公司 Anti-oxidation adhesive for coating hydride on sintered neodymium iron boron and application thereof
EP4354475A1 (en) 2022-10-10 2024-04-17 Yantai Dongxing Magnetic Materials Inc. Method for improving the coercivity of a neodymium-iron-boron magnet and magnet obtained by the method

Similar Documents

Publication Publication Date Title
CN107578912A (en) A kind of preparation method of the neodymium iron boron magnetic body with high-coercive force
JP4692634B2 (en) Magnet manufacturing method
JP5837139B2 (en) Method for preparing R-Fe-B sintered magnet
US10755840B2 (en) R-T-B based sintered magnet
JP5363314B2 (en) NdFeB-based sintered magnet manufacturing method
JP5256851B2 (en) Magnet manufacturing method
JP6595542B2 (en) Method for producing R-Fe-B sintered magnet
CN101521068B (en) Rare earth permanent magnet and method of manufacturing the same
EP2555207B1 (en) Rare earth sintered magnet, method for producing the same, motor, and automobile
JP6493138B2 (en) R-T-B sintered magnet
JP6269279B2 (en) Permanent magnet and motor
JP4702549B2 (en) Rare earth permanent magnet
US10242780B2 (en) Rare earth based permanent magnet
CN107026003B (en) Preparation method of sintered neodymium-iron-boron magnet
US10672545B2 (en) R-T-B based permanent magnet
CN105469973A (en) Preparation method of R-T-B permanent magnet
JP6536816B2 (en) RTB based sintered magnet and motor
WO2014034854A1 (en) Production method for rare earth permanent magnet
CN105448444B (en) A kind of method and rare earth permanent-magnetic material of the rare earth permanent-magnetic material that processability improves
JP5257540B2 (en) Magnet manufacturing method
WO2014034851A1 (en) Production method for rare earth permanent magnet
CN111261352B (en) Method for producing R-T-B permanent magnet
CN110164644A (en) A kind of preparation method of high-performance neodymium-iron-boron magnet
CN107492429A (en) A kind of high temperature resistant neodymium iron boron magnetic body and preparation method thereof
JP4179973B2 (en) Manufacturing method of sintered magnet

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20180112