CN107576687B - Test method for combustion performance of plastic fuel tank - Google Patents
Test method for combustion performance of plastic fuel tank Download PDFInfo
- Publication number
- CN107576687B CN107576687B CN201610516478.9A CN201610516478A CN107576687B CN 107576687 B CN107576687 B CN 107576687B CN 201610516478 A CN201610516478 A CN 201610516478A CN 107576687 B CN107576687 B CN 107576687B
- Authority
- CN
- China
- Prior art keywords
- fuel tank
- liquid container
- test
- adopting
- combustion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002828 fuel tank Substances 0.000 title claims abstract description 72
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 35
- 238000010998 test method Methods 0.000 title claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 67
- 238000012360 testing method Methods 0.000 claims abstract description 65
- 239000003502 gasoline Substances 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 16
- 238000012544 monitoring process Methods 0.000 claims abstract description 4
- 238000011056 performance test Methods 0.000 claims description 9
- 238000012806 monitoring device Methods 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 2
- 238000004458 analytical method Methods 0.000 description 6
- 238000011160 research Methods 0.000 description 6
- 238000001514 detection method Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Landscapes
- Investigating Or Analyzing Materials Using Thermal Means (AREA)
- Investigating Or Analyzing Non-Biological Materials By The Use Of Chemical Means (AREA)
Abstract
The invention provides a test method for the combustion performance of a plastic fuel tank, which can carry out test on 30L-95L plastic fuel tanks, and comprises the steps of igniting gasoline in a liquid container by controlling an automatic ignition device, conveying the liquid container to the lower part of the fuel tank by adopting a sliding table driving device to start a combustion test, conveying a shed between the fuel tank and the liquid container by adopting a shed driving device after 60 seconds of combustion, evacuating the liquid container and the shed to the fuel tank for 3 meters after 60 seconds of combustion, extinguishing residual flame by utilizing an automatic fire extinguishing device, monitoring the test process by adopting an electronic camera, observing the combustion performance of the fuel tank, and carrying out remote operation on the whole test by an industrial personal computer; the invention has reasonable structural design, simple operation, strong practicability, good safety and high reliability, the whole system can bear high temperature, can not deform in use, can meet the test requirements of fuel tanks of different models by adjustment, and simultaneously realizes the whole-process automatic control by remote control.
Description
Technical Field
The invention relates to a method for testing and researching the fire resistance of a plastic fuel tank, in particular to a method for testing the combustion performance of a plastic fuel tank.
Background
In the quality detection of the plastic fuel tank, the fire resistance of the plastic fuel tank is one of important detection aspects, and the plastic fuel tank is required not to generate an internal fuel leakage phenomenon in the experimental process. When the fire resistance of the plastic fuel tank is detected, the operation is simple and convenient, the safety of the test is particularly required to be noticed, unnecessary damage and loss are avoided, and the safety problem is considered and solved during the fire resistance test of the plastic fuel tank.
In order to obtain the safety, the simplicity, the high efficiency and the reliability of the plastic fuel tank combustion performance test device, the test method research of the plastic fuel tank combustion performance test bed is indispensable, and in order to reduce the time and the cost of the test research, the test method for the plastic fuel tank combustion performance test bed is economically feasible.
Disclosure of Invention
The invention aims to provide a test method for a combustion performance test of a plastic fuel tank, which is characterized in that a test scheme is formulated according to the research result of test data, the reason of error is found out through multiple tests, the numerical analysis and test work is further perfected, and the accuracy and reliability of the numerical analysis result are verified; and modifying the analysis and test means by adopting an error analysis method until the requirements of engineering application are met.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the test method for the combustion performance test of the plastic fuel tank is characterized by comprising the following steps: the method comprises the following steps of igniting gasoline in a liquid container by controlling an automatic ignition device, conveying the liquid container to the lower part of an oil tank by a sliding table driving device to start a combustion test, after 60 seconds of combustion, conveying a shed between the oil tank and the liquid container by the shed driving device, after 60 seconds of combustion, evacuating the liquid container and the shed out of the fuel tank by 3 meters, extinguishing residual flame by using an automatic fire extinguishing device, monitoring the test process by using an electronic camera, observing the combustion performance of the fuel tank, and carrying out remote operation on the whole test by an industrial personal computer, wherein the method comprises the following steps:
(1) installing a fuel tank to be tested on a fixing device of a test bed, adjusting the fuel tank by adopting an adjusting mechanism to ensure that the distance from the bottom to the liquid level of the liquid container is the same as the height of the fuel tank from the road surface in an empty state, and pouring gasoline into the corresponding liquid container according to the model size of the fuel tank;
(2) the liquid container in the step (1) consists of a main liquid container and a plurality of auxiliary liquid containers, the main liquid container and the plurality of auxiliary liquid containers are in a shape of a Chinese character 'hui' groove, and a liquid container groove which needs to be poured in is selected according to the area of the bottom of the fuel tank;
(3) under the test condition meeting the national standard, adding gasoline (with the same brand as engine combustion oil) which can be continuously combusted for 5 minutes into the liquid container, operating the industrial personal computer to reset the test bed to zero before testing, ensuring that the liquid container and the isolating shed are positioned at the initial position, igniting the gasoline by adopting an automatic ignition device, and combusting for 60 seconds;
(4) conveying the liquid container to the lower part of the fuel tank by adopting a sliding table driving device, and continuously burning for 60 seconds;
(5) moving the isolating shed to a position between the fuel tank and the liquid container by adopting an isolating shed driving device, covering the liquid container by the isolating shed, and continuously burning for 60 seconds;
(6) the liquid container and the partition shed are removed together, the electronic monitoring device is used for observing, and if the fuel tank and the liquid container still have flames, the flames are extinguished by adopting the automatic fire extinguishing device;
(7) the form change of the tested fuel tank is observed through the electronic monitoring device, whether the phenomenon of gasoline leakage exists or not is observed, if no leakage exists, the fuel tank is qualified, otherwise, the fuel tank is unqualified, the research report of the comprehensive analysis test reports specific data, the reason of errors is seriously analyzed, and the accuracy of the data and the reliability of the test are ensured through multiple tests.
The test method for the combustion performance test of the plastic fuel tank is characterized by comprising the following steps: the sliding table driving device is provided with a roller trolley, the liquid container is arranged on the roller trolley, the driving motor drives the chain wheel to rotate through the industrial personal computer, and the liquid container is moved to the position below the fuel tank through the chain wheel and the transmission chain.
The test method for the combustion performance test of the plastic fuel tank is characterized by comprising the following steps: the automatic fire extinguishing device is arranged on the automatic ignition device and the test bed, and timely extinguishes flames appearing in the test process when needed.
According to the invention, firstly, a remote industrial personal computer is adopted for operation according to the operation safety condition of the test, the automatic control of the operation is realized, meanwhile, an electronic monitoring device is arranged for monitoring the test process in real time, and the designed whole test system has the characteristics of high temperature resistance, difficult deformation and the like, and can meet the test requirements of various types of fuel tanks.
The fuel tank combustion performance testing method is reasonable in structural design, simple and convenient to operate, and reliable and safe to a certain extent, and by the aid of the testing method, the combustion performance of the fuel tank can be tested in a time-saving and efficient mode, and cost of experimental research is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a flow chart of the operation of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and examples, it being understood that the specific embodiments described herein are illustrative of the invention only and are not limiting.
Example (b):
a 55L plastic fuel tank was selected for testing.
Fig. 1 is a schematic view of the whole placement operation of the present invention, and fig. 2 is a flow chart of the placement operation of the present invention.
The invention ignites the gasoline in the liquid container by controlling the automatic ignition device, adopts the sliding table driving device to convey the liquid container to the lower part of the oil tank to start a combustion test, adopts the shed driving device to convey a shed between the oil tank and the liquid container after 60 seconds of combustion, withdraws the liquid container and the shed out of the fuel tank by 3 meters after 60 seconds of combustion, extinguishes the residual flame by using the automatic fire extinguishing device, adopts the electronic camera to monitor the test process and observe the combustion performance of the fuel tank, and the whole test is remotely operated by an industrial personal computer, wherein the operation steps comprise:
1. preparation phase of the test
The fuel tank to be tested is arranged on a fixing device of a test bed, an adjusting mechanism is adopted to adjust the fuel tank to enable the distance from the bottom to a liquid container to be the same as the height of the fuel tank from the road surface under an empty vehicle state, gasoline is poured into the corresponding liquid container according to the model size of the fuel tank, the liquid container consists of a main liquid container and a plurality of auxiliary liquid containers and is of a groove-shaped structure in a shape like a Chinese character 'hui', and a liquid container groove required to be poured is selected according to the area size of the bottom of the fuel tank.
2. Test preheating stage
Under the test condition meeting the national standard, gasoline (with the same brand as engine combustion oil) capable of continuously burning for 5 minutes is added into the liquid container, before the test, the industrial personal computer is operated to reset to zero the test bed, the liquid container and the isolating shed are ensured to be positioned at the initial positions, and the automatic ignition device is adopted to ignite the gasoline for 60 seconds.
3. Test direct heating stage
Conveying the liquid container to the lower part of the fuel tank by adopting a sliding table driving device, and continuously burning for 60 seconds; the sliding table driving device is provided with a roller trolley, the liquid container is arranged on the roller trolley, the driving motor drives the chain wheel to rotate through the industrial personal computer, and the liquid container is moved to the position below the fuel tank through the chain wheel and the transmission chain.
4. Test indirect heating stage
The shed is moved to a position between the fuel tank and the liquid container by a shed driving device, the shed covers the liquid container, and the combustion is continued for 60 seconds.
5. Test fire extinguishing treatment
The liquid container and the partition shed are removed together, the electronic monitoring device is used for observing, and if the fuel tank and the liquid container still have flames, the flames are extinguished by adopting the automatic fire extinguishing device; the automatic fire extinguishing device is arranged on the automatic ignition device and the test bed, and timely extinguishes flames appearing in the test process when needed.
6. Record of test results
The form change of the tested fuel tank is observed through an electronic monitoring device, whether the phenomenon of gasoline leakage exists or not is observed, the fact that the tested 55L plastic fuel tank does not have the leakage phenomenon is found through observation, the fuel tank is qualified (if the leakage phenomenon occurs, the fuel tank is regarded as unqualified), the research report of the comprehensive analysis test reports specific data, the reason of errors is seriously analyzed, and the accuracy of the data and the reliability of the test are ensured through multiple tests.
It should be noted that the above description is only an embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (2)
1. A test method for combustion performance test of a plastic fuel tank is characterized by comprising the following steps: the method comprises the following steps of carrying out test tests on 30L-95L plastic fuel tanks, igniting gasoline in a liquid container by controlling an automatic ignition device, conveying the liquid container to the lower part of the fuel tank by adopting a sliding table driving device to start a combustion test, conveying a partition between the fuel tank and the liquid container by adopting a partition driving device after 60 seconds of combustion, evacuating the liquid container and the partition out of the fuel tank by 3 meters after 60 seconds of combustion, extinguishing residual flame by utilizing an automatic fire extinguishing device, installing the automatic fire extinguishing device on the automatic ignition device and a test bed, timely extinguishing flames appearing in the test process when needed, monitoring the test process by adopting an electronic camera, observing the combustion performance of the fuel tank, and carrying out remote operation on the whole test by an industrial personal computer, wherein the method comprises the following steps:
(1) installing a fuel tank to be tested at a fixed position of a test bed, adjusting the fuel tank by adopting an adjusting mechanism to ensure that the distance from the bottom to the liquid level of the liquid container is the same as the height of the fuel tank from the road surface in an empty state, and pouring gasoline into the corresponding liquid container according to the model size of the fuel tank;
(2) the liquid container in the step (1) consists of a main liquid container and a plurality of auxiliary liquid containers, the main liquid container and the plurality of auxiliary liquid containers are in a shape of a Chinese character 'hui' groove, and a liquid container groove which needs to be poured in is selected according to the area of the bottom of the fuel tank;
(3) under the test condition meeting the national standard, adding gasoline which can be continuously combusted for 5 minutes into the liquid container, wherein the gasoline is the same as engine combustion oil in brand, operating the industrial personal computer to reset the test bed to zero before testing, ensuring that the liquid container and the isolating shed are positioned at the initial position, igniting the gasoline by adopting an automatic ignition device, and combusting for 60 seconds;
(4) conveying the liquid container to the lower part of the fuel tank by adopting a sliding table driving device, and continuously burning for 60 seconds;
(5) moving the isolating shed to a position between the fuel tank and the liquid container by adopting an isolating shed driving device, covering the liquid container by the isolating shed, and continuously burning for 60 seconds;
(6) the liquid container and the partition shed are removed together, the electronic monitoring device is used for observing, and if the fuel tank and the liquid container still have flames, the flames are extinguished by adopting the automatic fire extinguishing device;
(7) the form change of the oil tank is observed and tested through the electronic monitoring device, whether the phenomenon of gasoline leakage exists or not is observed, the specific data is comprehensively analyzed and tested, the error reason is seriously analyzed, and the accuracy of the data and the reliability of the test are ensured through multiple tests.
2. The test method for the combustion performance test of the plastic fuel tank as claimed in claim 1, wherein the test method comprises the following steps: the sliding table driving device is provided with a roller trolley, the liquid container is arranged on the roller trolley, the driving motor drives the chain wheel to rotate through the industrial personal computer, and the liquid container is moved to the position below the fuel tank through the chain wheel and the transmission chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610516478.9A CN107576687B (en) | 2016-07-04 | 2016-07-04 | Test method for combustion performance of plastic fuel tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610516478.9A CN107576687B (en) | 2016-07-04 | 2016-07-04 | Test method for combustion performance of plastic fuel tank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107576687A CN107576687A (en) | 2018-01-12 |
| CN107576687B true CN107576687B (en) | 2020-04-21 |
Family
ID=61049759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610516478.9A Expired - Fee Related CN107576687B (en) | 2016-07-04 | 2016-07-04 | Test method for combustion performance of plastic fuel tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107576687B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109188299A (en) * | 2018-09-06 | 2019-01-11 | 中国汽车技术研究中心有限公司 | A kind of new energy car battery system bonfire test automatic control system |
| CN109407010A (en) * | 2018-09-06 | 2019-03-01 | 中国汽车技术研究中心有限公司 | A kind of new energy car battery system bonfire test device |
| CN111781230A (en) * | 2019-04-04 | 2020-10-16 | 应急管理部化学品登记中心 | Method for grading danger of thermal decomposition of nitro compound fertilizer |
| CN110031509A (en) * | 2019-05-21 | 2019-07-19 | 中国民用航空飞行学院 | Hangar high-pressure water mist fire-extinguishing experimental provision |
| CN110487952B (en) * | 2019-07-16 | 2024-02-06 | 福建荣建集团有限公司 | High-safety mobile new energy automobile battery system fire test system and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013050306A (en) * | 2011-08-30 | 2013-03-14 | Fuji Heavy Ind Ltd | Test method for visualizing local discharge, and method for manufacturing specimen for use in test method |
| CN203465228U (en) * | 2013-09-17 | 2014-03-05 | 上海机动车检测中心 | Combustion testing device of automobile plastic oil box |
| CN103837639A (en) * | 2012-11-28 | 2014-06-04 | 江苏东方汽车装饰件总厂 | Mobile test bed for fire resistance of plastic fuel tanks |
| CN104344961A (en) * | 2013-08-02 | 2015-02-11 | 重庆车辆检测研究院有限公司 | Automobile fuel tank fire resistance test bench |
| CN105572157A (en) * | 2014-10-15 | 2016-05-11 | 江苏东方汽车装饰件总厂 | Automobile fuel tank fireproof test bench |
-
2016
- 2016-07-04 CN CN201610516478.9A patent/CN107576687B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013050306A (en) * | 2011-08-30 | 2013-03-14 | Fuji Heavy Ind Ltd | Test method for visualizing local discharge, and method for manufacturing specimen for use in test method |
| CN103837639A (en) * | 2012-11-28 | 2014-06-04 | 江苏东方汽车装饰件总厂 | Mobile test bed for fire resistance of plastic fuel tanks |
| CN104344961A (en) * | 2013-08-02 | 2015-02-11 | 重庆车辆检测研究院有限公司 | Automobile fuel tank fire resistance test bench |
| CN203465228U (en) * | 2013-09-17 | 2014-03-05 | 上海机动车检测中心 | Combustion testing device of automobile plastic oil box |
| CN105572157A (en) * | 2014-10-15 | 2016-05-11 | 江苏东方汽车装饰件总厂 | Automobile fuel tank fireproof test bench |
Non-Patent Citations (1)
| Title |
|---|
| "汽车燃油箱安全性能测试方法的研究";朱其文 等;《天津汽车》;20051030(第5期);第24-28页 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107576687A (en) | 2018-01-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107576687B (en) | Test method for combustion performance of plastic fuel tank | |
| CN103272350B (en) | LNG and CNG automobile fire-resistant explosion-suppression system | |
| CN113915641B (en) | Intelligent gas burner ignition system | |
| CN201382909Y (en) | Automated explosimeter | |
| CN109580869A (en) | The fire protecting performance test method and its test device of civil aircraft component and its attachment | |
| CN104181199A (en) | Ignition energy variable completely-transparent pipeline gas explosion experiment platform and method | |
| CN204666317U (en) | A kind of combustion apparatus burnt gas valve air-leakage test warning system | |
| CN103140663A (en) | Detecting and automatically responding to airborne hydrocarbon gas | |
| CN105424868A (en) | Battery burning testing device | |
| CN106768990A (en) | A kind of short distance pipeline detonation generating means | |
| CN205826614U (en) | Plastic fuel tank combustibility test platform | |
| CN104931529A (en) | Test method of safe critical partial pressure of vinyl acetylene gas | |
| CN205748959U (en) | A kind of assay device for pipeline explosion arrestment spark arrester performance test | |
| CN105545515B (en) | A kind of SES Service Engine Soon extinguishing method | |
| CN204853546U (en) | Automatic flash tester ignition | |
| CN106706452B (en) | Controllable fire-retardant core antiknock testing arrangement | |
| CN204228636U (en) | A kind of fuel tank of vehicle fire testing platform | |
| CN111122194B (en) | System for testing fire resistance and burning resistance of airborne flame suppressor of liquid hexane | |
| CN204026696U (en) | The system of the large flow combustible gas of fast processing | |
| CN103743983B (en) | The off-line test method of combustion furnace electrical appliance module and test device | |
| CN105572157A (en) | Automobile fuel tank fireproof test bench | |
| CN103792331A (en) | Simulation detection system for explosion of underground storage gasoline tank in automobile gasoline filling station | |
| CN201811928U (en) | Fire detection tube performance direct testing device | |
| CN104931672B (en) | The method of testing of allylene gas safety critical partial pressure | |
| CN107576752A (en) | Plastic fuel tank combustibility test platform |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200421 |