CN107570925B - A kind of welding machine base of automatic adjustment - Google Patents
A kind of welding machine base of automatic adjustment Download PDFInfo
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- CN107570925B CN107570925B CN201711058945.9A CN201711058945A CN107570925B CN 107570925 B CN107570925 B CN 107570925B CN 201711058945 A CN201711058945 A CN 201711058945A CN 107570925 B CN107570925 B CN 107570925B
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Abstract
The invention discloses a kind of welding machine bases of automatic adjustment, including pedestal, the pedestal upper end is fixed with cylinder A, the upper end of the cylinder A is equipped with circular trough, the cylinder B being slidably connected with it is equipped in the circular trough, the cylinder B is fixed on the lower end of disk, the lower end center of the disk is fixed with axis A, the axis A is equipped with the gear B being coupled, the lower end of the axis A is equipped with bearing A, the bearing A is mounted in support, the support is fixed in drum, the bottom of the drum and the hydraulic stem of hydraulic cylinder A weld, the hydraulic cylinder A is fixed on the base end.By the present invention in that reducing the acquisition cost of machine instead of welding manipulator with the freedom degree of the four direction of control welding machine base, and easy to operate, movement is accurate, machine welding not only can be used in use, but also there can be great use scope by manual welding.
Description
Technical field
The present invention relates to give field of machining, and in particular to a kind of welding machine base of automatic adjustment.
Background technique
Welding, also referred to as welding, Rong connects, and is a kind of jointing metal in a manner of heating, high temperature or high pressure or other heat
The manufacturing process and technology of plastic material such as plastics.Modern times welding energy source there are many kinds of, including gas flame, electric arc, swash
Light, electron beam, friction and ultrasonic wave etc..Other than use in the factory, welding can also carry out in a variety of contexts, such as wild
Outside, under water and space.No matter wherein, welding all may bring danger to operator, so must take when being welded
Safeguard procedures appropriate.The injury that welding may cause to human body includes burn, electric shock, inpairment of vision, sucking toxic gas, purple
Outside line overexposure etc..It is wide for mostly being used in current welding with welding manipulator, and manipulator is although easy to operate, uses
It is convenient, but it is expensive, and maintenance cost is relatively high, and general machining factory can not pay high expense.
Summary of the invention
To solve the above problems, the present invention provides a kind of welding machine base of automatic adjustment.
The present invention is achieved through the following technical solutions:
A kind of welding machine base of automatic adjustment, including pedestal, the pedestal upper end are fixed with cylinder A, the cylinder A's
Upper end is equipped with circular trough, is equipped with the cylinder B, the cylinder B being slidably connected with it in the circular trough and is fixed on the lower end of disk,
The lower end center of the disk is fixed with axis A, and the axis A is equipped with the gear B being coupled, and the lower end of the axis A is equipped with
Bearing A, the bearing A are mounted in support, and the support is fixed in drum, the bottom of the drum and the liquid of hydraulic cylinder A
Compression bar welding, the hydraulic cylinder A are fixed on the base end, and the upper end of the drum is equipped with several and rolls the rolling of connection with it
Pearl, the ball are in contact with the bottom surface of disk, and the gear B is engaged with gear A, and the shaft of the gear A and motor A join
It connects, the shaft of the motor A is upward and the shaft of the motor A is fixed on the bottom upper end of drum, and the upper end of the disk is set
There are two dovetail groove, the dovetails being slidably connected with it are equipped in the dovetail groove, the dovetails are fixed under cabinet A
End, the side of the cabinet A are equipped with disk mouth and speed reducer mouth, and two cabinet A above the dovetail groove are equipped with disk mouth
It is opposite on one side, it is equipped with bearing block inside the cabinet A, the center of circle of the bearing block and disk mouth is on same horizontal line, institute
It states and bearing B is installed in bearing block, the bearing B is mounted on axis B, and the axis B is equipped with the gear C being coupled, described
It is equipped between gear C and bearing B and covers the sleeve A on the one end axis B, the other end of the axis B is fixed with disk B, the disk B
It is located in disk mouth and is rotatablely connected with it, the side of the disk B is set there are two collet, is equipped with firmware in the collet
Plate, the firmware plate are fixed by passing through the screw of collet, and the lower end of the screw is equipped with the nut being threadedly coupled with it, described
Firmware plate is equipped with several firmware slots, and the gear C is engaged with gear D, the shaft connection of the gear D and retarder
It connects, the side of one shaft of retarder is equipped with block, is equipped with and is covered in retarder shaft between the gear D and retarder
Sleeve B, the retarder is fixed in speed reducer mouth, and the case being located between two cabinet A is fixed with outside the speed reducer mouth
Body B, another shaft of the retarder are coupled by encoder with motor B, and the motor B is fixed in cabinet B, the cabinet
The front of B is set there are two door A, and the door A is opposite with motor B location, and the front center of the cabinet B is equipped with door B, the cabinet
The lower section of B is equipped with the cross bar being fixed on two sides cabinet A, and the center of the cross bar and the hydraulic stem of hydraulic cylinder B are fixed, institute
It states hydraulic cylinder B to be fixed in hydraulic cylinder seat, the hydraulic cylinder seat is fixed on disk upper end, the hydraulic cylinder A and hydraulic cylinder B and liquid
Pressure station is connected by pipeline, and the motor A, encoder and motor B are electrically connected with the power supply.
Preferably, the cylinder A is that Q235 is made and the surface roughness in circular trough is no more than Ra0.8.
Preferably, the motor A and motor B is servo motor, is controlled by PLC.
Preferably, the encoder is exported using the cosine and sine signal of 3600 lines.
Preferably, the length of the dovetail groove is 0.7 times of disk diameter.
Preferably, the cross bar is made of 20Cr.
Compared with prior art, the beneficial effects of the present invention are: by the present invention in that with the four of control welding machine base
The freedom degree in a direction reduces the acquisition cost of machine instead of welding manipulator, and easy to operate, and movement is accurate, In
Machine welding not only can be used in use process, but also there can be great use scope by manual welding.
Detailed description of the invention
Fig. 1 is the internal structure chart of structure of the present invention；
Fig. 2 is local interior's structure chart of structure of the present invention；
Fig. 3 is the partial front elevation view of structure of the present invention；
Fig. 4 is the top view of structure firmware plate 23 of the present invention；
Fig. 5 is the A-A cross-sectional view of local interior's structure chart of the present invention.
In figure: pedestal 1, cylinder A2, circular trough 2-1, cylinder B3, hydraulic cylinder A4, drum 5, disk 6, dovetail groove 6-1, rolling
Pearl 7, support 8, bearing A9, motor A10, gear A 11, axis A12, gear B 13, cabinet A14, dovetails 14-1, disk mouth 14-2,
Speed reducer mouth 14-3, bearing block 14-4, bearing B15, sleeve A16, gear C 17, axis B18, disk B19, collet 20, screw 21,
Nut 22, firmware plate 23, firmware slot 23-1, gear D 24, sleeve B25, block 26, retarder 27, encoder 28, motor B29,
Cabinet B30, door A30-1, door B30-2, cross bar 31, hydraulic cylinder B32, hydraulic cylinder seat 33.
Specific embodiment
Present invention is further described in detail with specific embodiment with reference to the accompanying drawing:
As shown in fig. 1~fig. 5, the welding machine base of a kind of automatic adjustment, including pedestal 1,1 upper end of pedestal are fixed with
The upper end of cylinder A2, the cylinder A2 are equipped with circular trough 2-1, are equipped with the cylinder B3 being slidably connected with it in the circular trough 2-1,
The cylinder B3 is fixed on the lower end of disk 6, and the lower end center of the disk 6 is fixed with axis A12, the axis A12 be equipped with
Its gear B 13 coupled, the lower end of the axis A12 are equipped with bearing A9, and the bearing A9 is mounted in support 8, the support 8
It is fixed in drum 5, the bottom of the drum 5 and the hydraulic stem of hydraulic cylinder A4 weld, and the hydraulic cylinder A4 is fixed on pedestal 1
End, the upper end of the drum 5 are equipped with several and roll the ball 7 of connection with it, and the ball 7 is in contact with the bottom surface of disk 6,
The gear B 13 is engaged with gear A 11, and the gear A 11 couples with the shaft of motor A10, and the shaft of the motor A10 is upward
And the shaft of the motor A10 is fixed on the bottom upper end of drum 5, the upper end of the disk 6 sets that there are two dovetail groove 6-1, institutes
It states the dovetails 14-1, the dovetails 14-1 for being equipped in dovetail groove 6-1 and being slidably connected with it and is fixed on the lower end of cabinet A14,
The side of the cabinet A14 is equipped with two cabinet A14 above disk mouth 14-2 and speed reducer mouth 14-3, the dovetail groove 6-1
One side equipped with disk mouth 14-2 is opposite, and bearing block 14-4, the bearing block 14-4 and disk mouth are equipped with inside the cabinet A14
The center of circle of 14-2 is equipped with bearing B15 on same horizontal line in the bearing block 14-4, the bearing B15 is mounted on axis
On B18, the axis B18 is equipped with the gear C 17 being coupled, and is equipped with and is covered in axis B18 between the gear C 17 and bearing B15
On sleeve A16, the other end of the axis B18 is fixed with disk B19, the disk B19 be located in disk mouth 14-2 and and its
Rotation connection, the side of the disk B19 are set there are two collet 20, are equipped with firmware plate 23, the firmware in the collet 20
Plate 23 is fixed by the screw 21 for passing through collet 20, and the lower end of the screw 21 is equipped with the nut 22 being threadedly coupled with it, described
Firmware plate 23 is equipped with several firmware slots 23-1, and the gear C 17 is engaged with gear D 24, the gear D 24 and retarder 27
The connection of a shaft, the side of a shaft of the retarder 27 is equipped with block 26, the gear D 24 and retarder 27 it
Between be equipped with cover the sleeve B25 in 27 shaft of retarder, the retarder 27 is fixed in speed reducer mouth 14-3, the speed reducer
It is fixed with the cabinet B30 being located between two cabinet A14 outside mouth 14-3, another shaft of the retarder 27 passes through encoder
28 couple with motor B29, and the motor B29 is fixed in cabinet B30, and the front of the cabinet B30 is set there are two door A30-1,
The door A30-1 is opposite with the position motor B29, and the front center of the cabinet B30 is equipped with door B30-2, under the cabinet B30
Side is equipped with the cross bar 31 being fixed on two sides cabinet A14, and the center of the cross bar 31 and the hydraulic stem of hydraulic cylinder B32 are solid
Fixed, the hydraulic cylinder B32 is fixed in hydraulic cylinder seat 33, and the hydraulic cylinder seat 33 is fixed on 6 upper end of disk, the hydraulic cylinder A4
It is connect with hydraulic cylinder B32 with hydraulic station by pipeline, the motor A10, encoder 28 and motor B29 are electrically connected with the power supply.
The cylinder A2 is that Q235 is made and the surface roughness in circular trough 2-1 is no more than Ra0.8.
The motor A10 and motor B29 is servo motor, is controlled by PLC.
The encoder 28 is exported using the cosine and sine signal of 3600 lines.
The length of the dovetail groove 6-1 is 0.7 times of 6 diameter of disk.
The cross bar 31 is made of 20Cr.
Working principle: the present invention relates to the welding machine base of new type auto adjusting, the present apparatus is in use, will need to weld
Part is fixed by screws in the firmware slot 23-1 of firmware plate 23, and device and power supply are connected, and there are four freely altogether for the present apparatus
Degree, respectively moves up and down, and horizontal direction rotation, horizontal direction is mobile and vertical direction rotates；When moving up and down, pass through liquid
Control hydraulic cylinder A4 in pressure station is flexible, and hydraulic cylinder A4 drives drum 5 to move up and down, and the ball 7 of 5 upper end of drum pushes up disk 6 upwards,
The other structures of 6 upper end of disk also move up therewith, and circular trough 2-1 is arranged by the way that cylinder A2 is arranged, and in the upper end cylinder A2,
The cylinder B3 being slidably connected with it is equipped in circular trough 2-1, it is ensured that 6 level side of disk can be limited during moving up
To freedom degree, it is ensured that position will not shift；When rotating in the horizontal direction, motor A10 drives gear A 11 to rotate,
To drive the gear B 13 engaged to rotate, to make the axis A12 rotation for being fixed on 6 lower end of disk, disk 6 is driven to rotate,
Rotate the structure of 6 upper end of disk, cylinder B3 is rotated in circular trough 2-1 at the same time, and limitation 6 horizontal direction of disk is free
Degree, axis A12 are equipped with bearing A9, and bearing A9 is mounted in support 8, it is ensured that device is not in other pivoting frictions, convenient
PLC control motor A10 rotates certain angle, it is ensured that the precision of rotational angle；When moving in the horizontal direction, pass through hydraulic station control
Hydraulic cylinder B32 processed is flexible, and the hydraulic stem on hydraulic cylinder B32 withstands cross bar 31, since cross bar 31 is fixed with other structures, Er Qie
The bottom of cabinet A14 is equipped with the dovetails 14-1 slided in 6 upper end dovetail groove 6-1 of disk, and hydraulic cylinder B32 movement then drives
Other structures movement, by the way that hydraulic cylinder B32 to be fixed in hydraulic cylinder seat 33, it is ensured that the stable motion of hydraulic cylinder B32；Vertical
When direction rotates, power supply controls motor B29, the turnning circle of motor B29 is controlled by encoder 28, to control firmware plate 23
Rotational angle, motor B29 drive retarder 27 rotate, thus drive gear D 24 rotate, pass through setting sleeve B25, it is ensured that tooth
Wheel D24 will not encounter with retarder 27, by the way that block 26 is arranged, it is ensured that gear D 24 will not fall off, and the drive of gear D 24 is nibbled with it
The rotation of gear C 17 of conjunction, band moving axis B18 are rotated, and rotate disk B19, are ensured the smooth of rotation by the way that bearing B15 is arranged, are led to
Cross the setting sleeve A16 between bearing B15 and gear C 17, it is ensured that gear C 17 will not damage bearing B15, disk in rotation
B19 rotation drives the collet 20 being fixed thereon to rotate, so that firmware plate 23 be made to rotate, completes the angle adjustment of part；Coding
Device 28 is that the cosine and sine signal of 3600 lines exports, and can get the resolution ratio of 0.001 degree of minimum measurement step pitch, it is ensured that parts turn angle
The accurate control of degree；By the way that door A30-1 corresponding with motor B29 is arranged on cabinet B30, it is ensured that when repairing motor B29
It is convenient；By the way that door B30-2 is arranged, some tools can be placed in cabinet B30, are conveniently taken.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe originals of the invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (6)
1. a kind of welding machine base of automatic adjustment, it is characterised in that: including pedestal (1), pedestal (1) upper end is fixed with circle
Cylinder A (2), the upper end of the cylinder A (2) are equipped with circular trough (2-1), are equipped in the circular trough (2-1) and to be slidably connected with it
Cylinder B (3), the cylinder B (3) are fixed on the lower end of disk (6), and the lower end center of the disk (6) is fixed with axis A (12),
The axis A (12) is equipped with the gear B (13) being coupled, and the lower end of the axis A (12) is equipped with bearing A (9), the bearing
A (9) is mounted in support (8), and the support (8) is fixed in drum (5), the bottom and hydraulic cylinder A (4) of the drum (5)
Hydraulic stem welding, the hydraulic cylinder A (4) is fixed on pedestal (1) upper end, and the upper end of the drum (5) is equipped with several and its
The ball (7) of connection is rolled, the ball (7) is in contact with the bottom surface of disk (6), and the gear B (13) is nibbled with gear A (11)
It closes, the gear A (11) couples with the shaft of motor A (10), and the shaft of the motor A (10) is upward and the motor A (10)
Shaft be fixed on the bottom upper end of drum (5), the upper end of the disk (6) sets that there are two dovetail groove (6-1), the dovetail grooves
The dovetails (14-1) being slidably connected with it are equipped in (6-1), the dovetails (14-1) are fixed on the lower end of (14) cabinet A,
The side of the cabinet A (14) is equipped with disk mouth (14-2) and speed reducer mouth (14-3), and two above the dovetail groove (6-1)
One side of the cabinet A (14) equipped with disk mouth (14-2) is opposite, is equipped with bearing block (14-4) inside the cabinet A (14), the axis
The center of circle of seat (14-4) and disk mouth (14-2) is held on same horizontal line, bearing B is installed in the bearing block (14-4)
(15), the bearing B (15) is mounted on axis B (18), and the axis B (18) is equipped with the gear C (17) being coupled, the tooth
It is equipped between wheel C (17) and bearing B (15) and covers the sleeve A (16) on axis B (18) one end, the other end of the axis B (18) is solid
Surely have disk B (19), the disk B (19) is located in disk mouth (14-2) and is rotatablely connected with it, the side of the disk B (19)
Face is set there are two collet (20), and the collet (20) is interior to be equipped with firmware plate (23), and the firmware plate (23), which passes through, passes through collet
(20) screw (21) is fixed, and the lower end of the screw (21) is equipped with the nut (22) being threadedly coupled with it, the firmware plate
(23) several firmware slots (23-1) are equipped with, the gear C (17) is engaged with gear D (24), the gear D (24) and deceleration
One shaft of device (27) couples, and the side of a shaft of the retarder (27) is equipped with block (26), the gear D (24)
It is equipped between retarder (27) and covers the sleeve B (25) in retarder (27) shaft, the retarder (27) is fixed on deceleration
In machine mouth (14-3), it is fixed with the cabinet B (30) being located between two cabinet A (14) outside the speed reducer mouth (14-3), it is described
Another shaft of retarder (27) is coupled by encoder (28) with motor B (29), and the motor B (29) is fixed on cabinet B
(30) in, the front of the cabinet B (30) is set there are two door A (30-1), and the door A (30-1) is opposite with (29) position motor B,
The front center of the cabinet B (30) is equipped with door B (30-2), and the lower section of the cabinet B (30), which is equipped with, is fixed on two cabinet A
(14) cross bar on side (31), the center of the cross bar (31) and the hydraulic stem of hydraulic cylinder B (32) are fixed, the hydraulic cylinder B
(32) it is fixed on hydraulic cylinder seat (33), the hydraulic cylinder seat (33) is fixed on disk (6) upper end, the hydraulic cylinder A (4) and liquid
Cylinder pressure B (32) is connect with hydraulic station by pipeline, and the motor A (10), encoder (28) and motor B (29) electrically connect with power supply
It connects.
2. a kind of welding machine base of automatic adjustment according to claim 1, it is characterised in that: the cylinder A (2) is
Q235 is made and circular trough (2-1) in surface roughness be not more than Ra0.8.
3. a kind of welding machine base of automatic adjustment according to claim 1, it is characterised in that: the motor A (10) and
Motor B (29) is servo motor, is controlled by PLC.
4. a kind of welding machine base of automatic adjustment according to claim 1, it is characterised in that: the encoder (28) is adopted
It is exported with the cosine and sine signal of 3600 lines.
5. a kind of welding machine base of automatic adjustment according to claim 1, it is characterised in that: the dovetail groove (6-1)
Length be 0.7 times of disk (6) diameter.
6. a kind of welding machine base of automatic adjustment according to claim 1, it is characterised in that: the cross bar (31) is
20Cr is made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711058945.9A CN107570925B (en) | 2017-11-01 | 2017-11-01 | A kind of welding machine base of automatic adjustment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711058945.9A CN107570925B (en) | 2017-11-01 | 2017-11-01 | A kind of welding machine base of automatic adjustment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107570925A CN107570925A (en) | 2018-01-12 |
| CN107570925B true CN107570925B (en) | 2019-11-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711058945.9A Active CN107570925B (en) | 2017-11-01 | 2017-11-01 | A kind of welding machine base of automatic adjustment |
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| CN (1) | CN107570925B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108747097A (en) * | 2018-05-04 | 2018-11-06 | 林景池 | A kind of automatic protection formula welding equipment |
| CN108747098A (en) * | 2018-05-04 | 2018-11-06 | 林景池 | A kind of welding equipment that protectiveness is strong |
| CN110695715A (en) * | 2019-09-23 | 2020-01-17 | 扬州鑫昊重型机械有限公司 | Ultra-large sizing frame machining mechanism |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2638733B2 (en) * | 1993-06-17 | 1997-08-06 | 日立造船株式会社 | Gouging equipment for steel box columns |
| KR100715423B1 (en) * | 2006-02-21 | 2007-05-09 | (주)대영하이텍 | Steel pipe welding device |
| KR20090077354A (en) * | 2008-01-11 | 2009-07-15 | 주식회사 한 에너지 시스템 | Welding apparatus for heating water distributer |
| CN105537827B (en) * | 2014-06-14 | 2017-04-26 | 金华明正科技有限公司 | Automatically controlled electric welding machine bracket rotating in 360 degrees at controllable speed |
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2017
- 2017-11-01 CN CN201711058945.9A patent/CN107570925B/en active Active
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| CN107570925A (en) | 2018-01-12 |
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Effective date of registration: 20190531 Address after: 430000 West College of Mafangshan Campus, Wuhan University of Technology, Wuhan City, Hubei Province Applicant after: Yang Xiang Address before: 430070 West College of Mafangshan Campus, Wuhan University of Technology, Wuhan City, Hubei Province Applicant before: Wuhan University of Technology |
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Effective date of registration: 20191012 Address after: 221400 north side of Mount Huangshan Road, North gully Town, Xinyi City, Xuzhou City, Jiangsu province (Wuxi Xinyi Industrial Park) Applicant after: Jiangsu tin Yi High-tech Zone Technology Development Co. Ltd. Address before: West Campus of mafangshan campus, Wuhan University of technology, Wuhan, Hubei Province Applicant before: Yang Xiang |
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