CN107570796A - A kind of integrated high-efficiency hot saw device - Google Patents
A kind of integrated high-efficiency hot saw device Download PDFInfo
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- CN107570796A CN107570796A CN201710959260.5A CN201710959260A CN107570796A CN 107570796 A CN107570796 A CN 107570796A CN 201710959260 A CN201710959260 A CN 201710959260A CN 107570796 A CN107570796 A CN 107570796A
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- 230000007246 mechanism Effects 0.000 claims abstract description 109
- 238000004513 sizing Methods 0.000 claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 239000002699 waste material Substances 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims 4
- 239000004744 fabric Substances 0.000 claims 2
- 230000009471 action Effects 0.000 abstract description 23
- 239000000463 material Substances 0.000 abstract description 22
- 238000003825 pressing Methods 0.000 abstract description 17
- 238000007599 discharging Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
本发明公开了一种一体式高效热锯装置,包括装置本体,所述述装置本体包括底座,所述底座上分别设有进棒机构、定尺机构、压棒机构、锯切机构和出棒机构,其中,所述进棒机构位于所述锯切机构一侧,所述出棒机构位于所述定尺机构一侧,且所述压棒机构介于所述定尺机构和所述出棒机构之间。使得能适应不同环境下的切割需求,此外,出棒机构在第三气缸匹配升降连杆在第四气缸作用下,便于出棒缸座配合出棒架对于物料的出料,使得一体化的设计便于提高了对物料的切割效率,另外降低了成本以及能适应不同环境下的需求,降低了装置使用的局限性。
The invention discloses an integrated high-efficiency hot sawing device, which includes a device body, the device body includes a base, and the base is respectively provided with a rod feeding mechanism, a length-setting mechanism, a pressing rod mechanism, a sawing mechanism and a rod discharging mechanism. Mechanism, wherein, the rod-feeding mechanism is located on one side of the sawing mechanism, the rod-out mechanism is located on the side of the sizing mechanism, and the rod-pressing mechanism is interposed between the sizing mechanism and the rod-out between institutions. It can adapt to the cutting needs in different environments. In addition, the third cylinder matches the lifting connecting rod under the action of the fourth cylinder, which facilitates the discharge of the material from the rod cylinder seat and the rod rack, making the integrated design It is convenient to improve the cutting efficiency of materials, and in addition, it reduces the cost and can adapt to the needs of different environments, and reduces the limitation of the use of the device.
Description
技术领域technical field
本发明涉及机械设备技术领域,具体来说,涉及一种一体式高效热锯装置。The invention relates to the technical field of mechanical equipment, in particular to an integrated high-efficiency hot saw device.
背景技术Background technique
热锯机是广泛用于冶金厂型钢,尤其是异型断面型钢轧制生产线上的一种切断设备,一般被安装在轧机后面的生产线上,它的主要作用是将轧机轧制出来的轧件切头、切尾和切定尺。而现有的热锯机结构简单,生产效率底,尤其是在使用过程中剪切断面不能绝对垂直,使得有斜面缺口的物料挤压势必会带空气进入成型模具内,这样挤出的物料会有气泡等质量问题,使得在使用过程中存在一定的局限性。The hot saw machine is widely used in metallurgical plants, especially a kind of cutting equipment on the rolling production line of special-shaped section steel. It is generally installed on the production line behind the rolling mill. Its main function is to cut the rolled pieces rolled by the rolling mill. Head, cut tail and cut to length. However, the existing hot saw machine has a simple structure and low production efficiency, especially in the process of use, the shear section cannot be absolutely vertical, so that the extrusion of materials with inclined plane gaps will inevitably bring air into the molding die, so that the extruded materials will There are quality problems such as bubbles, which make there are certain limitations in the use process.
针对相关技术中的问题,目前尚未提出有效的解决方案。Aiming at the problems in the related technologies, no effective solution has been proposed yet.
发明内容Contents of the invention
针对相关技术中的问题,本发明提出一种一体式高效热锯装置,以克服现有相关技术所存在的上述技术问题。Aiming at the problems in the related art, the present invention proposes an integrated high-efficiency hot saw device to overcome the above-mentioned technical problems existing in the related art.
本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:
一种一体式高效热锯装置,包括装置本体,所述述装置本体包括底座,所述底座上分别设有进棒机构、定尺机构、压棒机构、锯切机构和出棒机构,其中,所述进棒机构位于所述锯切机构一侧,所述出棒机构位于所述定尺机构一侧,且所述压棒机构介于所述定尺机构和所述出棒机构之间,其中;An integrated high-efficiency thermal sawing device, including a device body, the device body includes a base, and the base is respectively equipped with a rod feeding mechanism, a length-setting mechanism, a rod pressing mechanism, a sawing mechanism and a rod discharging mechanism, wherein, The rod-feeding mechanism is located on one side of the sawing mechanism, the rod-out mechanism is located on the side of the length-setting mechanism, and the rod-pressing mechanism is between the length-setting mechanism and the rod-out mechanism, in;
所述进棒机构包括设于所述底座上的进料板,所述进料板的两端分别设有储料斗和废料斗,且所述进料板的顶端设有水平设置的轴承座,所述轴承座上设有若干组水平并列设置的转轴,所述转轴上分别套设有辊轴,且若干组所述转轴一端延伸至所述轴承座一侧套设有从动链轮,且所述轴承座相靠近所述从动链轮一侧介于所述转轴之间均设有转角链轮,所述从动链轮和所述转角链轮上匹配啮合有第一链带,且位于最外侧所述从动链轮上套设有第二链带,所述第二链带的一端与设有所述底座的第一旋转电机的输出轴连接;The rod feeding mechanism includes a feed plate arranged on the base, storage hoppers and waste hoppers are respectively provided at both ends of the feed plate, and a bearing seat arranged horizontally is provided at the top of the feed plate, The bearing seat is provided with several groups of rotating shafts arranged horizontally side by side, and the rotating shafts are respectively sleeved with roller shafts, and one end of several groups of the rotating shafts extends to one side of the bearing seat and is covered with a driven sprocket, and The side of the bearing seat close to the driven sprocket is provided with a corner sprocket between the rotating shafts, the driven sprocket and the corner sprocket are matched and engaged with a first chain belt, and A second chain belt is sheathed on the outermost driven sprocket, and one end of the second chain belt is connected to the output shaft of the first rotating motor provided with the base;
所述定尺机构包括设于所述进料板一侧的定尺架,所述定尺架一侧设有蜗轮蜗杆减速器,所述蜗轮蜗杆减速器上设有转向套,所述转向套的顶端设有手轮,且所述转向套内穿插有转向轴,所述转向轴与所述蜗轮蜗杆减速器相匹配,所述转向轴的一端连接有定尺光杆,所述定尺架且位于所述定尺光杆的顶端设有镂空架,所述镂空架内设有定尺缸转臂,所述定尺缸转臂的两端分别连接有第一气缸和定尺臂撑杆,且所述定尺缸转臂与所述定尺臂撑杆通过撑杆转轴活动连接,所述定尺臂撑杆与所述第一气缸相远离一侧分别设有限位柱;The sizing mechanism includes a sizing frame arranged on one side of the feed plate, and one side of the sizing frame is provided with a worm gear reducer, and the worm gear reducer is provided with a steering sleeve, and the steering sleeve The top of the steering shaft is provided with a hand wheel, and a steering shaft is interspersed in the steering sleeve, the steering shaft matches the worm gear reducer, one end of the steering shaft is connected with a length polishing rod, and the length frame and A hollowed-out frame is arranged on the top of the polished rod for measuring length, and the rotating arm of the measuring cylinder is arranged in the hollow frame, and the two ends of the rotating arm of the measuring cylinder are respectively connected with the first air cylinder and the supporting rod of the measuring arm, and The rotating arm of the measuring cylinder is movably connected with the supporting rod of the measuring arm through the rotating shaft of the supporting rod, and the side of the supporting rod of the measuring arm and the first cylinder is respectively provided with a limit post;
所述压棒机构包括缸座,所述缸座上分别设有两组对称设置的第二气缸,所述第二气缸的顶端分别连接有转臂,所述转臂的顶端均连接有水平设置的主动臂,所述主动臂底端且位于所述第二气缸一侧设有固定架,所述固定架的两侧设有对称设置的滑槽,所述滑槽内滑动有拱杆,所述拱杆的底端设有转耳,所述转耳的底端设有挡棒圈;The rod pressing mechanism includes a cylinder base, on which two sets of symmetrically arranged second cylinders are respectively arranged, and the top ends of the second cylinders are respectively connected with rotating arms, and the top ends of the rotating arms are connected with horizontally arranged The active arm of the active arm, the bottom end of the active arm is provided with a fixed frame on one side of the second cylinder, and symmetrically arranged chute is provided on both sides of the fixed frame, and an arch bar slides in the chute, so The bottom end of the arch bar is provided with a swivel, and the bottom end of the swivel is provided with a bar ring;
所述锯切机构包括设于所述主动臂之间的锯切套,所述锯切套一侧分别设有第二旋转电机和轴座,所述轴座位于所述第二旋转电机的一侧,且所述第二旋转电机的输出轴套设传动轮,所述传动轮上套设有传动带,所述传动带的一端设有联动轮,所述联动轮套设于所述轴座内的锯轴的一端,且所述锯轴的另一端延伸至所述锯切套内设有锯片,所述锯片一侧设有喷雾嘴;The sawing mechanism includes a sawing sleeve arranged between the active arms, one side of the sawing sleeve is respectively provided with a second rotating motor and a shaft seat, and the shaft seat is located on one side of the second rotating motor. side, and the output shaft of the second rotating electrical machine is sleeved with a transmission wheel, the transmission wheel is covered with a transmission belt, one end of the transmission belt is provided with a linkage wheel, and the linkage wheel is sleeved in the shaft seat One end of the saw shaft, and the other end of the saw shaft extends to the inside of the sawing sleeve to be provided with a saw blade, and one side of the saw blade is provided with a spray nozzle;
所述出棒机构包括设于所述底座一侧水平设置的底架,所述底架的顶端设有升降座,所述升降座的顶端设有出棒架,且所述底架的顶端设有第三气缸,所述第三气缸的顶端连接有设于所述升降座内水平设置的升降连杆,且所述出棒架内设有出棒缸座,所述出棒缸座一侧设有第四气缸,所述第四气缸一端设有出棒滑板,所述出棒滑板的顶端设有滑轨。The rod-out mechanism includes an underframe horizontally arranged on one side of the base, a lifting seat is provided on the top of the underframe, a rod-out rack is provided on the top of the elevating seat, and a rod-out frame is arranged on the top of the underframe. There is a third air cylinder, the top of the third air cylinder is connected with a lifting connecting rod arranged horizontally in the lifting seat, and a rod ejecting cylinder seat is arranged in the rod ejecting frame, and one side of the rod ejecting cylinder seat A fourth cylinder is provided, one end of the fourth cylinder is provided with a rod-out slide plate, and a slide rail is provided at the top of the rod-out slide plate.
进一步的,所述轴承座位于所述从动链轮一侧设有若干组第一护套盖,且若干组所述第一护套盖水平并列排布且均为矩形结构。Further, the bearing housing is provided with several sets of first sheath covers on one side of the driven sprocket, and several sets of the first sheath covers are arranged horizontally side by side and all have a rectangular structure.
进一步的,所述辊轴水平并列排布,且所述辊轴两侧直径大于所述辊轴中间直径。Further, the roller shafts are horizontally arranged side by side, and the diameters on both sides of the roller shafts are larger than the middle diameter of the roller shafts.
进一步的,所述主动臂相远离一侧设有第二护套盖,且所述主动臂位于所述锯切套两侧。Further, a second sheath cover is provided on the side far away from the active arm, and the active arm is located on both sides of the sawing sleeve.
进一步的,所述转臂为倾斜式结构,且所述转臂对称设置。Further, the rotating arm is an inclined structure, and the rotating arm is arranged symmetrically.
进一步的,所述锯轴的水平长度大于所述轴座的水平长度。Further, the horizontal length of the saw shaft is greater than the horizontal length of the shaft seat.
进一步的,所述第三气缸为倾斜式结构,所述第三气缸的一端与所述升降连杆通过连接件连接。Further, the third air cylinder has an inclined structure, and one end of the third air cylinder is connected to the lifting link through a connecting piece.
进一步的,所述出棒滑板的水平长度小于所述出棒架的水平长度。Further, the horizontal length of the rod ejecting slide is smaller than the horizontal length of the rod ejecting rack.
进一步的,所述第一链带为S形结构,且所述第一链带的两端活动于所述轴承座的底端两侧。Further, the first chain belt has an S-shaped structure, and the two ends of the first chain belt move on both sides of the bottom end of the bearing seat.
进一步的,所述镂空架的顶端设有盖板。Further, a cover plate is provided on the top of the hollow frame.
本发明的有益效果是:通过进棒机构内第一旋转电机配合第二链带在转轴作用下,便于物料通过辊轴进行上料,而定尺机构内在蜗轮蜗杆减速器配合转向套在转向轴作用下,便于定尺光杆配合第一气缸以及定尺臂撑杆、撑杆转轴和限位柱作用下,使得便于对于物料的卡位,另外,压棒机构在缸座配合第二气缸作用下的转臂,使得转臂联动主动臂从而配合固定架在滑槽作用下,便于拱杆和转耳配合挡棒圈进行竖直方向的移动对物料进行卡位,便于配合锯切机构进行分割,而锯切机构通过第二旋转电机匹配传动轮在传动带作用下,便于锯片能调节锯片的动力,使得能适应不同环境下的切割需求,此外,出棒机构在第三气缸匹配升降连杆在第四气缸作用下,便于出棒缸座配合出棒架对于物料的出料,使得一体化的设计便于提高了对物料的切割效率,另外降低了成本以及能适应不同环境下的需求,降低了装置使用的局限性。The beneficial effect of the present invention is: through the action of the first rotating motor in the rod feeding mechanism and the second chain belt under the action of the rotating shaft, it is convenient for the material to be fed through the roller shaft, and the worm gear reducer in the sizing mechanism cooperates with the steering sleeve on the steering shaft Under the action, it is convenient for the fixed-length polished rod to cooperate with the first cylinder, the fixed-length arm support rod, the support rod shaft and the limit column, which makes it easy to hold the material. In addition, the pressing rod mechanism is under the action of the cylinder base and the second cylinder. The rotating arm makes the rotating arm link with the main arm so as to cooperate with the fixed frame under the action of the chute, which is convenient for the arch rod and the rotating ear to cooperate with the retaining rod ring to move vertically to hold the material, and to cooperate with the sawing mechanism for splitting. The sawing mechanism matches the transmission wheel with the second rotating motor under the action of the transmission belt, so that the saw blade can adjust the power of the saw blade, so that it can adapt to the cutting needs in different environments. In addition, the rod output mechanism matches the lifting link in the third cylinder Under the action of the fourth cylinder, it is convenient for the cylinder seat to cooperate with the rod rack to discharge the material, so that the integrated design facilitates the cutting efficiency of the material, and reduces the cost and can adapt to the needs of different environments. limitations of the device.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是根据本发明实施例的一种一体式高效热锯装置的结构示意图;Fig. 1 is a schematic structural view of an integrated high-efficiency hot saw device according to an embodiment of the present invention;
图2是根据本发明实施例的一种一体式高效热锯装置的进棒机构的示意图;Fig. 2 is a schematic diagram of a rod feeding mechanism of an integrated high-efficiency hot saw device according to an embodiment of the present invention;
图3是根据本发明实施例的一种一体式高效热锯装置的进棒机构的俯视图;Fig. 3 is a top view of a rod feeding mechanism of an integrated high-efficiency hot saw device according to an embodiment of the present invention;
图4是根据本发明实施例的一种一体式高效热锯装置的定尺机构的示意图;Fig. 4 is a schematic diagram of a length-setting mechanism of an integrated high-efficiency hot saw device according to an embodiment of the present invention;
图5是根据本发明实施例的一种一体式高效热锯装置的定尺机构的俯视图;Fig. 5 is a top view of a length-setting mechanism of an integrated high-efficiency thermal saw device according to an embodiment of the present invention;
图6是根据本发明实施例的一种一体式高效热锯装置的压棒机构的侧视图;Fig. 6 is a side view of a bar pressing mechanism of an integrated high-efficiency hot saw device according to an embodiment of the present invention;
图7是根据本发明实施例的一种一体式高效热锯装置的压棒机构的示意图;Fig. 7 is a schematic diagram of a bar pressing mechanism of an integrated high-efficiency hot saw device according to an embodiment of the present invention;
图8是根据本发明实施例的一种一体式高效热锯装置的锯切机构的示意图;Fig. 8 is a schematic diagram of a sawing mechanism of an integrated high-efficiency hot saw device according to an embodiment of the present invention;
图9是根据本发明实施例的一种一体式高效热锯装置的出棒机构的示意图。Fig. 9 is a schematic diagram of a rod ejecting mechanism of an integrated high-efficiency hot saw device according to an embodiment of the present invention.
图中:In the picture:
1、装置本体;2、底座;3、进棒机构;4、定尺机构;5、压棒机构;6、锯切机构;7、出棒机构;8、进料板;9、储料斗;10、废料斗;11、轴承座;12、转轴;13、辊轴;14、从动链轮;15、转角链轮;16、第一链带;17、第二链带;18、第一旋转电机;19、定尺架;20、蜗轮蜗杆减速器;21、转向套;22、手轮;23、转向轴;24、定尺光杆;25、镂空架;26、定尺缸转臂;27、第一气缸;28、定尺臂撑杆;29、撑杆转轴;30、限位柱;31、缸座;32、转臂;33、主动臂;34、固定架;35、滑槽;36、拱杆;37、转耳;38、挡棒圈;39、锯切套;40、第二旋转电机;41、轴座;42、传动轮;43、传动带;44、联动轮;45、锯轴;46、锯片;47、喷雾嘴;48、底架;49、升降座;50、出棒架;51、第三气缸;52、升降连杆;53、出棒缸座;54、第四气缸;55、出棒滑板;56、滑轨;57、第一护套盖;58、第二气缸;59、第二护套盖。1. Device body; 2. Base; 3. Rod feeding mechanism; 4. Sizing mechanism; 5. Rod pressing mechanism; 6. Sawing mechanism; 7. Rod discharging mechanism; 8. Feeding plate; 10, waste hopper; 11, bearing seat; 12, rotating shaft; 13, roller shaft; 14, driven sprocket; 15, corner sprocket; 16, first chain belt; 17, second chain belt; 18, first Rotating motor; 19. Length frame; 20. Worm gear reducer; 21. Steering sleeve; 22. Hand wheel; 23. Steering shaft; 24. Length rod; 25. Hollow frame; 26. Length cylinder arm; 27, the first cylinder; 28, the scale arm brace; 29, the brace shaft; 30, the limit column; 31, the cylinder seat; 32, the rotating arm; 33, the active arm; 34, the fixed frame; ; 36, arch rod; 37, turning lug; 38, retaining rod ring; 39, sawing sleeve; 40, second rotating motor; 41, shaft seat; 42, transmission wheel; 43, transmission belt; 44, linkage wheel; 45 , saw shaft; 46, saw blade; 47, spray nozzle; 48, bottom frame; 49, lifting seat; 50, rod rack; 51, third cylinder; 52, lifting connecting rod; , the fourth cylinder; 55, the stick slide plate; 56, the slide rail; 57, the first sheath cover; 58, the second cylinder; 59, the second sheath cover.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.
根据本发明的实施例,提供了一种一体式高效热锯装置。According to an embodiment of the present invention, an integrated high-efficiency thermal saw device is provided.
如图1-9所示,根据本发明实施例的一体式高效热锯装置,包括装置本体1,所述装置本体1包括底座2,所述底座2上分别设有进棒机构3、定尺机构4、压棒机构5、锯切机构6和出棒机构7,其中,所述进棒机构3位于所述锯切机构6一侧,所述出棒机构7位于所述定尺机构4一侧,且所述压棒机构5介于所述定尺机构4和所述出棒机构7之间,其中;As shown in Figures 1-9, the integrated high-efficiency thermal sawing device according to the embodiment of the present invention includes a device body 1, and the device body 1 includes a base 2, and the base 2 is respectively provided with a rod feeding mechanism 3, a length-setting Mechanism 4, rod pressing mechanism 5, sawing mechanism 6 and rod discharging mechanism 7, wherein, described rod feeding mechanism 3 is positioned at described sawing mechanism 6 side, and described rod discharging mechanism 7 is positioned at described scale mechanism 4- side, and the pressing rod mechanism 5 is interposed between the length-setting mechanism 4 and the rod-out mechanism 7, wherein;
所述进棒机构3包括设于所述底座2上的进料板8,所述进料板8的两端分别设有储料斗9和废料斗10,且所述进料板8的顶端设有水平设置的轴承座11,所述轴承座11上设有若干组水平并列设置的转轴12,所述转轴12上分别套设有辊轴13,且若干组所述转轴12一端延伸至所述轴承座11一侧套设有从动链轮14,且所述轴承座11相靠近所述从动链轮14一侧介于所述转轴12之间均设有转角链轮15,所述从动链轮14和所述转角链轮15上匹配啮合有第一链带16,且位于最外侧所述从动链轮14上套设有第二链带17,所述第二链带17的一端与设有所述底座2的第一旋转电机18的输出轴连接;The rod feeding mechanism 3 includes a feed plate 8 arranged on the base 2, the two ends of the feed plate 8 are respectively provided with a storage hopper 9 and a waste hopper 10, and the top of the feed plate 8 is provided with a There are horizontally arranged bearing blocks 11, on which several groups of horizontally arranged rotating shafts 12 are arranged side by side, and roller shafts 13 are sleeved on the rotating shafts 12, and one end of several groups of said rotating shafts 12 extends to said One side of the bearing seat 11 is covered with a driven sprocket 14, and the side of the bearing seat 11 close to the driven sprocket 14 is provided with a corner sprocket 15 between the rotating shafts 12. A first chain belt 16 is matched and engaged with the driven sprocket 14 and the corner sprocket 15, and a second chain belt 17 is sleeved on the outermost driven sprocket 14, and the second chain belt 17 One end is connected with the output shaft of the first rotating electrical machine 18 provided with the base 2;
所述定尺机构4包括设于所述进料板8一侧的定尺架19,所述定尺架19一侧设有蜗轮蜗杆减速器20,所述蜗轮蜗杆减速器20上设有转向套21,所述转向套21的顶端设有手轮22,且所述转向套21内穿插有转向轴23,所述转向轴23与所述蜗轮蜗杆减速器20相匹配,所述转向轴23的一端连接有定尺光杆24,所述定尺架19且位于所述定尺光杆24的顶端设有镂空架25,所述镂空架25内设有定尺缸转臂26,所述定尺缸转臂26的两端分别连接有第一气缸27和定尺臂撑杆28,且所述定尺缸转臂26与所述定尺臂撑杆28通过撑杆转轴29活动连接,所述定尺臂撑杆28与所述第一气缸27相远离一侧分别设有限位柱30;Described scale mechanism 4 comprises the scale frame 19 that is located at described feed plate 8 one side, and described scale frame 19 side is provided with worm gear reducer 20, and described worm gear reducer 20 is provided with turning. sleeve 21, the top of the steering sleeve 21 is provided with a hand wheel 22, and the steering sleeve 21 is inserted with a steering shaft 23, the steering shaft 23 is matched with the worm gear reducer 20, and the steering shaft 23 One end of is connected with the fixed-length polished rod 24, and the top of the fixed-length frame 19 and positioned at the fixed-length polished rod 24 is provided with a hollow frame 25, and the fixed-length cylinder rotating arm 26 is provided in the described hollow frame 25, and the fixed-length cylinder arm 26 is arranged in the described hollow frame 25. The two ends of the cylinder rotating arm 26 are respectively connected with the first cylinder 27 and the scale arm strut 28, and the scale cylinder rotating arm 26 is movably connected with the scale arm strut 28 by a strut rotating shaft 29, the Limiting columns 30 are respectively provided on the sides of the scale arm strut 28 and the first cylinder 27 away from each other;
所述压棒机构5包括缸座31,所述缸座31上分别设有两组对称设置的第二气缸58,所述第二气缸58的顶端分别连接有转臂32,所述转臂32的顶端均连接有水平设置的主动臂33,所述主动臂33底端且位于所述第二气缸58一侧设有固定架34,所述固定架34的两侧设有对称设置的滑槽35,所述滑槽35内滑动有拱杆36,所述拱杆36的底端设有转耳37,所述转耳37的底端设有挡棒圈38;The rod pressing mechanism 5 includes a cylinder base 31, on which two groups of symmetrically arranged second cylinders 58 are respectively arranged, and the top ends of the second cylinders 58 are respectively connected with rotating arms 32, and the rotating arms 32 The tops of the tops are all connected with the active arm 33 arranged horizontally, the bottom end of the active arm 33 and the side of the second cylinder 58 are provided with a fixed frame 34, and both sides of the fixed frame 34 are provided with symmetrically arranged chute 35. There is an arch rod 36 sliding in the chute 35, the bottom end of the arch rod 36 is provided with a swivel 37, and the bottom end of the swivel 37 is provided with a bar ring 38;
所述锯切机构6包括设于所述主动臂33之间的锯切套39,所述锯切套39一侧分别设有第二旋转电机40和轴座41,所述轴座41位于所述第二旋转电机40的一侧,且所述第二旋转电机40的输出轴套设传动轮42,所述传动轮42上套设有传动带43,所述传动带43的一端设有联动轮44,所述联动轮44套设于所述轴座41内的锯轴45的一端,且所述锯轴45的另一端延伸至所述锯切套39内设有锯片46,所述锯片46一侧设有喷雾嘴47;The sawing mechanism 6 includes a sawing sleeve 39 disposed between the active arms 33, and one side of the sawing sleeve 39 is respectively provided with a second rotating motor 40 and a shaft seat 41, and the shaft seat 41 is located at the One side of the second rotating electrical machine 40, and the output shaft of the second rotating electrical machine 40 is sleeved with a transmission wheel 42, the transmission wheel 42 is provided with a transmission belt 43, and one end of the transmission belt 43 is provided with a linkage wheel 44 , the linkage wheel 44 is sleeved on one end of the saw shaft 45 in the shaft seat 41, and the other end of the saw shaft 45 extends to the saw blade 46 inside the saw sleeve 39, and the saw blade 46 one side is provided with spray nozzle 47;
所述出棒机构7包括设于所述底座2一侧水平设置的底架48,所述底架48的顶端设有升降座49,所述升降座49的顶端设有出棒架50,且所述底架48的顶端设有第三气缸51,所述第三气缸51的顶端连接有设于所述升降座49内水平设置的升降连杆52,且所述出棒架50内设有出棒缸座53,所述出棒缸座53一侧设有第四气缸54,所述第四气缸54一端设有出棒滑板55,所述出棒滑板55的顶端设有滑轨56。The rod-expelling mechanism 7 comprises an underframe 48 arranged horizontally on one side of the base 2, the top of the underframe 48 is provided with a lifting seat 49, and the top of the elevating seat 49 is provided with a rod-extracting frame 50, and The top of the underframe 48 is provided with a third cylinder 51, and the top of the third cylinder 51 is connected with a lifting connecting rod 52 that is horizontally arranged in the lifting seat 49, and the rod rack 50 is provided with a A cylinder block 53 is provided, and a fourth cylinder 54 is arranged on one side of the cylinder block 53 , and a rod ejection slide 55 is provided at one end of the fourth cylinder 54 , and a slide rail 56 is provided at the top of the rod ejection slide 55 .
借助于上述技术方案,通过进棒机构3内第一旋转电机18配合第二链带17在转轴12作用下,便于物料通过辊轴13进行上料,而定尺机构4内在蜗轮蜗杆减速器20配合转向套21在转向轴23作用下,便于定尺光杆24配合第一气缸27以及定尺臂撑杆28、撑杆转轴29和限位柱30作用下,使得便于对于物料的卡位,另外,压棒机构5在缸座31配合第二气缸58作用下的转臂32,使得转臂32联动主动臂33从而配合固定架34在滑槽35作用下,便于拱杆36和转耳37配合挡棒圈38进行竖直方向的移动对物料进行卡位,便于配合锯切机构6进行分割,而锯切机构6通过第二旋转电机40匹配传动轮42在传动带43作用下,便于锯片46能调节锯片46的动力,使得能适应不同环境下的切割需求,此外,出棒机构7在第三气缸51匹配升降连杆52在第四气缸54作用下,便于出棒缸座53配合出棒架50对于物料的出料,使得一体化的设计便于提高了对物料的切割效率,另外降低了成本以及能使用不同环境下的需求,降低了装置使用的局限性。With the help of the above-mentioned technical scheme, through the first rotating motor 18 in the rod feeding mechanism 3 and the second chain belt 17 under the action of the rotating shaft 12, it is convenient for the material to be fed through the roller shaft 13, and the worm gear reducer 20 is built in the sizing mechanism 4 Cooperate with the steering sleeve 21 under the action of the steering shaft 23, it is convenient for the polished rod 24 to cooperate with the first cylinder 27 and the length arm strut 28, the strut rotating shaft 29 and the limit post 30, so as to facilitate the clamping of the material. , the pressing rod mechanism 5 cooperates with the rotating arm 32 under the action of the cylinder base 31 and the second cylinder 58, so that the rotating arm 32 is linked with the active arm 33 so as to cooperate with the fixed frame 34 under the action of the chute 35 to facilitate the cooperation of the arch rod 36 and the rotating ear 37 The bar ring 38 moves in the vertical direction to hold the material, which is convenient to cooperate with the sawing mechanism 6 to divide, and the sawing mechanism 6 is matched with the transmission wheel 42 by the second rotating motor 40 under the action of the transmission belt 43 to facilitate the saw blade 46 The power of the saw blade 46 can be adjusted so that it can adapt to the cutting needs in different environments. In addition, the rod ejection mechanism 7 matches the lifting link 52 in the third cylinder 51 and under the action of the fourth cylinder 54, it is convenient for the rod ejection cylinder seat 53 to cooperate with the outlet. The rod holder 50 has an integrated design for the discharge of the material, which improves the cutting efficiency of the material, reduces the cost and can be used in different environments, and reduces the limitation of the device.
另外,在一个实施例中,对于上述进棒机构3来说,进棒机构3既能传送物料的出入,又可按需将剪剩的废棒翻入下方的废料斗10,使得降低损耗以及提高经济效益,而轴承座11位于所述从动链轮14一侧设有若干组第一护套盖57,且若干组第一护套盖57水平并列排布且均为矩形结构。In addition, in one embodiment, for the above-mentioned rod feeding mechanism 3, the rod feeding mechanism 3 can not only convey the entry and exit of materials, but also turn the remaining waste rods into the waste hopper 10 below as needed, so as to reduce loss and To improve economic efficiency, the bearing seat 11 is located on the side of the driven sprocket 14 and is provided with several sets of first sheath covers 57, and several sets of first sheath covers 57 are arranged horizontally and are all rectangular structures.
另外,在一个实施例中,对于上述定尺机构4来说,主动臂33相远离一侧设有第二护套盖59,且主动臂33位于锯切套39两侧;转臂32为倾斜式结构,且转臂32对称设置。定尺机构4在蜗轮蜗杆减速器20配合转向套21下,使得驱动定尺光杆24,而定尺光杆24可采用采用拱杆死点受撞,能承受大力撞击而不走位,定尺准确且不伤装置,加强了运作的效率。In addition, in one embodiment, for the above-mentioned sizing mechanism 4, a second sheath cover 59 is provided on the side away from the active arm 33, and the active arm 33 is located on both sides of the sawing sleeve 39; the rotating arm 32 is inclined type structure, and the rotating arm 32 is arranged symmetrically. The sizing mechanism 4 is under the worm gear reducer 20 and the steering sleeve 21, so that the sizing rod 24 is driven, and the sizing rod 24 can be hit by the dead point of the arch rod, which can withstand strong impact without moving, and the sizing is accurate And it does not damage the device, which enhances the efficiency of operation.
另外,在一个实施例中,对于上述压棒机构5来说,所述压棒机构5在缸座31配合第二气缸58作用下的转臂32,使得转臂32联动主动臂33从而配合固定架34在滑槽35作用下,便于拱杆36和转耳37配合挡棒圈38进行竖直方向的移动对物料进行卡位,便于能同时受力,能更精确的进行卡位。In addition, in one embodiment, for the above-mentioned rod pressing mechanism 5, the rotating arm 32 under the action of the cylinder base 31 and the second cylinder 58 of the rod pressing mechanism 5, so that the rotating arm 32 is linked with the main arm 33 to cooperate and fix Under the action of the chute 35, the frame 34 is convenient for the arch bar 36 and the turning ear 37 to cooperate with the bar ring 38 to move in the vertical direction to hold the material, so that it can be stressed at the same time and can be held more accurately.
另外,在一个实施例中,对于上述锯切机构6来说,锯片46采用高温铝棒专用锯片,而轴座41采用全封闭设计,可注油润滑锯轴45,且第二旋转电机40采用变频专用电机,使得装置运行更加稳定,便于能加强切割效率。In addition, in one embodiment, for the above-mentioned sawing mechanism 6, the saw blade 46 is a special saw blade for high-temperature aluminum rods, and the shaft seat 41 adopts a fully enclosed design, which can lubricate the saw shaft 45 with oil, and the second rotating motor 40 The special frequency conversion motor is used to make the device run more stably and improve the cutting efficiency.
另外,在一个实施例中,对于上述出棒机构7来说,出棒机构7采用拱杆死点升降支承式,出棒机构7在第三气缸51匹配升降连杆52在第四气缸54作用下,便于出棒缸座53配合出棒架50对于物料的出料,从而使出棒阻力更小,出棒到位定尺后出棒托槽升上,三点一线竖支承被压铝棒,使其更稳定锯切。In addition, in one embodiment, for the above-mentioned rod ejection mechanism 7, the rod ejection mechanism 7 adopts the lifting support type of the dead point of the arch rod, and the rod ejection mechanism 7 acts on the third cylinder 51 to match the lifting connecting rod 52 to the fourth cylinder 54. Down, it is convenient for the cylinder seat 53 to cooperate with the rod rack 50 to discharge the material, so that the resistance of the rod discharge is smaller. After the rod is in place and the length is fixed, the rod discharge bracket rises, and the three points and one line vertically support the pressed aluminum rod. , to make it more stable sawing.
此外,在一个实施例中,装置在进棒机构3、定尺机构4、压棒机构5、锯切机构6和出棒机构7的配合下,使得一体式设计,提高了切割效率,能提高产量以及降低了成本。In addition, in one embodiment, under the cooperation of the rod feeding mechanism 3, the sizing mechanism 4, the rod pressing mechanism 5, the sawing mechanism 6 and the rod discharging mechanism 7, the device makes an integrated design, which improves the cutting efficiency and can improve output and reduced costs.
综上所述,借助于本发明的上述技术方案,通过进棒机构3内第一旋转电机18配合第二链带17在转轴12作用下,便于物料通过辊轴13进行上料,而定尺机构4内在蜗轮蜗杆减速器20配合转向套21在转向轴23作用下,便于定尺光杆24配合第一气缸27以及定尺臂撑杆28、撑杆转轴29和限位柱30作用下,使得便于对于物料的卡位,另外,压棒机构5在缸座31配合第二气缸58作用下的转臂32,使得转臂32联动主动臂33从而配合固定架34在滑槽35作用下,便于拱杆36和转耳37配合挡棒圈38进行竖直方向的移动对物料进行卡位,便于配合锯切机构6进行分割,而锯切机构6通过第二旋转电机40匹配传动轮42在传动带43作用下,便于锯片46能调节锯片46的动力,使得能适应不同环境下的切割需求,此外,出棒机构7在第三气缸51匹配升降连杆52在第四气缸54作用下,便于出棒缸座53配合出棒架50对于物料的出料,使得一体化的设计便于提高了对物料的切割效率,另外降低了成本以及能适应不同环境下的需求,降低了装置使用的局限性。To sum up, with the help of the above technical solution of the present invention, through the first rotating motor 18 in the rod feeding mechanism 3 and the second chain belt 17 under the action of the rotating shaft 12, it is convenient for the material to be fed through the roller shaft 13, and the length is determined The worm gear reducer 20 of the mechanism 4 cooperates with the steering sleeve 21 under the action of the steering shaft 23, so that the polished rod 24 of the fixed length cooperates with the first cylinder 27, the length arm strut 28, the strut shaft 29 and the limit post 30 under the action of the worm gear reducer 20, so that It is convenient for the clamping position of the material. In addition, the pressing rod mechanism 5 cooperates with the rotating arm 32 under the action of the cylinder base 31 and the second cylinder 58, so that the rotating arm 32 is linked with the main arm 33 so as to cooperate with the fixed frame 34 under the action of the chute 35, which is convenient The arch rod 36 and the swivel ear 37 cooperate with the retaining rod ring 38 to move vertically to hold the material, which is convenient for splitting with the sawing mechanism 6, and the sawing mechanism 6 matches the transmission wheel 42 on the transmission belt through the second rotating motor 40. Under the action of 43, it is convenient for the saw blade 46 to adjust the power of the saw blade 46, so that it can adapt to the cutting requirements in different environments. In addition, the rod ejection mechanism 7 matches the lifting link 52 in the third cylinder 51 under the action of the fourth cylinder 54, It is convenient for the cylinder seat 53 to cooperate with the rod rack 50 to discharge the material, so that the integrated design facilitates the cutting efficiency of the material, reduces the cost and can adapt to the needs of different environments, and reduces the limitation of the device. sex.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110369778A (en) * | 2019-07-30 | 2019-10-25 | 佛山市伟达诚机械科技有限公司 | A kind of aluminium bar hot shears process equipment |
| CN110434398A (en) * | 2019-07-31 | 2019-11-12 | 滨州亚泰雅德动力配件有限公司 | The long blank sawing machine of piston ring carrier and sawed-off method |
| CN112676637A (en) * | 2020-12-03 | 2021-04-20 | 佛山市法比澳挤压机械科技有限公司 | Aluminum hot saw device |
-
2017
- 2017-10-16 CN CN201710959260.5A patent/CN107570796A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110369778A (en) * | 2019-07-30 | 2019-10-25 | 佛山市伟达诚机械科技有限公司 | A kind of aluminium bar hot shears process equipment |
| CN110369778B (en) * | 2019-07-30 | 2020-11-27 | 佛山市伟达诚机械科技有限公司 | Aluminum bar hot shearing processing equipment |
| CN110434398A (en) * | 2019-07-31 | 2019-11-12 | 滨州亚泰雅德动力配件有限公司 | The long blank sawing machine of piston ring carrier and sawed-off method |
| CN112676637A (en) * | 2020-12-03 | 2021-04-20 | 佛山市法比澳挤压机械科技有限公司 | Aluminum hot saw device |
| CN112676637B (en) * | 2020-12-03 | 2022-03-29 | 佛山市法比澳挤压机械科技有限公司 | Aluminum hot saw device |
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Application publication date: 20180112 |