CN107570396B - Continuous workpiece gluing and curing equipment - Google Patents
Continuous workpiece gluing and curing equipment Download PDFInfo
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- CN107570396B CN107570396B CN201710939046.3A CN201710939046A CN107570396B CN 107570396 B CN107570396 B CN 107570396B CN 201710939046 A CN201710939046 A CN 201710939046A CN 107570396 B CN107570396 B CN 107570396B
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Abstract
The invention provides continuous workpiece gluing and solidifying equipment which sequentially comprises a first right-angle turning frame, a high-temperature furnace, a second right-angle turning frame, a roller way, a third right-angle turning frame, a cooling furnace, a fourth right-angle turning frame and a linear guide rail, wherein the four right-angle turning frames are arranged in a rectangular shape, a material tray is cooled from high temperature to normal temperature, and the material tray continuously flows on an annular working line to continuously carry out gluing and solidifying process. The invention has the advantages of continuously gluing and solidifying the workpiece, reducing the energy consumption of equipment, improving the overall working efficiency and the like.
Description
Technical Field
The invention belongs to the field of high-temperature furnace application, and particularly relates to continuous workpiece gluing and curing equipment.
Background
In the prior art, the gluing and curing of the workpiece are basically carried out by adopting independent high-temperature equipment to carry out manual operation, the workpiece is put out and put out, the equipment is required to be continuously heated and cooled, the energy consumption is high, the time is wasted, and the whole working efficiency is reduced.
Disclosure of Invention
The invention aims to provide continuous workpiece gluing and curing equipment which can continuously glue and cure workpieces, reduce equipment energy consumption and improve overall working efficiency.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the utility model provides a continuous type work piece rubber coating solidification equipment, its includes first right angle turning frame, high temperature furnace, second right angle turning frame, roll table, third right angle turning frame, cooling furnace, fourth right angle turning frame and linear guide, and wherein four right angle turning frames are the rectangle and arrange, be equipped with the location crane on the first right angle turning frame, be equipped with the locating pin on the location crane, still be provided with first lift driving chain on the first right angle turning frame, set up the second lift driving chain on the second right angle turning frame, set up the third lift driving chain on the third right angle turning frame, set up the fourth lift driving chain on the fourth right angle turning frame.
Further, the cooling furnace comprises a first cooling section and a second cooling section.
Further, the first cooling section includes
The first fan is arranged at the top of the first cooling interval and is used for blowing air into the first cooling interval;
one end of the first air pipe is communicated with the first fan;
the first air blowing port is arranged at the top of the first cooling interval and is communicated with the other end of the first air pipe, and air blown by the first fan enters the interior of the first cooling interval through the first air blowing port;
the first air suction port is arranged on the side surface of the bottom of the first cooling zone, is communicated with the first fan and sucks the gas in the first cooling zone into the first fan;
the first heat exchanger is arranged on the first air pipe and is used for cooling the gas in the first cooling zone; and
the orifice plate is fixed below the top of the first cooling section, and a plurality of small holes are uniformly distributed on the orifice plate, so that gas can be blown to a workpiece more uniformly.
The second cooling section comprises
The second fan is arranged at the top of the second cooling interval and is used for blowing air into the second cooling interval;
one end of the second air pipe is communicated with the second fan;
the second air blowing port is arranged on one side wall of the second cooling section and communicated with the other end of the second air pipe, and air blown by the second fan is blown into the second cooling section through the second air blowing port on the side wall;
the second air suction port is arranged on the side wall opposite to the second air blowing port, is communicated with the second fan and sucks air in the second cooling interval into the second fan; and
and the second heat exchanger is arranged on the second air pipe and used for cooling the gas in the second cooling section.
Compared with the prior art, the invention can continuously glue and solidify the workpiece, thereby improving the overall working efficiency, reducing the energy consumption of equipment and lowering the overall production cost.
Drawings
Fig. 1 is a schematic structural view of a continuous workpiece gluing and curing device of the invention.
Fig. 2 is a front view of the cooling furnace of fig. 1.
Fig. 3 is a top view of the cooling furnace of fig. 1.
Detailed Description
In order to further illustrate the technical means and the technical effects achieved by the present invention, the present invention will be described in detail with reference to examples.
The invention provides continuous workpiece gluing and solidifying equipment which sequentially comprises a first right-angle turning frame 10, a high-temperature furnace 20, a second right-angle turning frame 30, a roller way 40, a third right-angle turning frame 50, a cooling furnace 60, a fourth right-angle turning frame 70 and a linear guide rail 80, wherein the four right-angle turning frames are arranged in a rectangular shape.
The first right-angle turning frame 10 is provided with a positioning lifting frame 11, the positioning lifting frame 11 is provided with a positioning pin 12, the first right-angle turning frame 10 is also provided with a first lifting driving chain (not shown), and the first lifting driving chain drives the lifting frame 11 to lift so as to transfer the material trays in a reversing manner.
The second quarter turn rack 30 is provided with a second lifting driving chain, the third quarter turn rack 50 is provided with a third lifting driving chain, and the fourth quarter turn rack 70 is provided with a fourth lifting driving chain.
The cooling furnace 60 includes a first cooling section 61a and a second cooling section 61b.
The first cooling section 61a includes
The first fan 62a is arranged at the top of the first cooling section 61a and is used for blowing air into the first cooling section 61 a;
a first air duct 63a, one end of which communicates with the first fan 62 a;
a first air blowing port 64a provided at the top of the first cooling section 61a and communicating with the other end of the first air duct 63a, wherein the air blown by the first fan 62a enters the first cooling section 6a1 through the first air blowing port 64 a;
a first air intake 65a provided on a side surface of the bottom of the first cooling section 61a and communicating with the first fan 62a, and sucking the air in the first cooling section 61a into the first fan 62 a;
a first heat exchanger 66a provided in the first air duct 63a for cooling the gas in the first cooling section 61 a; and
the orifice plate 67a is fixed below the top of the first cooling section 61a, and a plurality of small holes are uniformly distributed on the orifice plate, so that the gas can be blown to the workpiece more uniformly.
The second cooling section 61b includes
A second fan 62b provided at the top of the second cooling section 61b for blowing air into the second cooling section 61 b;
a second air duct 63b, one end of which communicates with the second fan 62 b;
a second air blowing port 64b provided on one side wall of the second cooling section 61b and communicating with the other end of the second air duct 63b, wherein air blown by the second air blower 64b is blown into the second cooling section 61b through the second air blowing port 64b on the side wall;
a second air suction port 65b provided on a side wall opposite to the second air blowing port 64b, and communicating with the second fan 62b, and sucking air inside the second cooling section 61b into the second fan 62 b; and
and a second heat exchanger 66b provided in the second air duct 63b and configured to cool down the gas in the second cooling section 63 b.
The working principle of the invention comprises the following steps:
the first right-angle turning frame is provided with a positioning lifting frame, the positioning lifting frame is provided with a positioning pin, when the material tray reaches a set position from the linear guide rail, the positioning lifting frame ascends, and the material tray is positioned through the positioning pin, so that the manipulator can feed materials accurately each time;
a first lifting driving chain is further arranged on the first right-angle turning frame, after the feeding of the material tray is completed, the positioning lifting frame descends, the first lifting driving chain lifts and drives the material tray to move, and the switching of the material tray from the transverse direction to the longitudinal direction is completed;
step three, continuously moving the material tray into the high-temperature furnace, and moving the material tray to the second right-angle turning frame after the workpiece is heated and dried by the high-temperature furnace;
a second lifting driving chain is arranged on the second right-angle turning frame, when the material tray moves, the second lifting driving chain is lifted, the material tray moves to the second lifting driving chain, after the second lifting driving chain drives the material tray to move to a set position, the second lifting driving chain descends, the material tray descends to a transverse roller way, the longitudinal and transverse switching is completed, and the material tray moves to the third right-angle turning frame;
a third lifting driving chain is arranged on the third right-angle turning frame, when the material tray moves to a set position through the roller way, the third lifting driving chain is lifted, the third lifting driving chain drives the material tray to be separated from the roller way, the material tray is conveyed to a longitudinal displacement direction for transverse and longitudinal switching, and then the material tray continues to move towards the cooling furnace;
step six, the material tray moves into a cooling furnace to be cooled, and after the material tray is cooled to room temperature, the material tray continues to move forwards;
a fourth lifting driving chain is arranged on the fourth direct turning frame, when the material tray moves, the fourth lifting driving chain is lifted, the material tray moves onto the fourth lifting driving chain, after the fourth lifting driving chain drives the material tray to move to a set position, the fourth lifting driving chain descends, the material tray descends onto a transverse roller way, the longitudinal and transverse switching is completed, and the material tray moves towards the first right-angle turning frame;
and step eight, after the material tray moves to the set position of the first right-angle turning frame, the manipulator takes out the workpiece after the glue coating and curing are completed, and places a new workpiece into the workpiece to carry out a new glue coating and curing process. In one embodiment, 8 tray positions are arranged in the high temperature furnace, the heating time of each tray position in the high temperature furnace is set to be 52.8 minutes, and the discharging interval time of the trays of the adjacent tray positions is set to be 6.6 minutes. And the holding temperature in the high temperature furnace was 220 ℃. The moving speed of the charging tray can be calculated through the heating time and the discharging interval time of the charging tray.
In one embodiment, the cooling furnace includes a first cooling zone and a second cooling zone:
the first cooling section comprises
The first fan is arranged at the top of the first cooling interval and is used for blowing air into the first cooling interval;
one end of the first air pipe is communicated with the first fan;
the first air blowing port is arranged at the top of the first cooling interval and is communicated with the other end of the first air pipe, and air blown by the first fan enters the interior of the first cooling interval through the first air blowing port;
the first air suction port is arranged on the side surface of the bottom of the first cooling zone, is communicated with the first fan and sucks the gas in the first cooling zone into the first fan;
the first heat exchanger is arranged on the first air pipe and is used for cooling the gas in the first cooling zone, and the first heat exchanger is filled with low-temperature water; and
the orifice plate is fixed below the top of the first cooling section, and a plurality of small holes are uniformly distributed on the orifice plate, so that gas can be blown to a workpiece more uniformly.
The second cooling section comprises
The second fan is arranged at the top of the second cooling interval and is used for blowing air into the second cooling interval;
one end of the second air pipe is communicated with the second fan;
the second air blowing port is arranged on one side wall of the second cooling section and communicated with the other end of the second air pipe, and air blown by the second fan is blown into the second cooling section through the second air blowing port on the side wall;
the second air suction port is arranged on the side wall opposite to the second air blowing port, is communicated with the second fan and sucks air in the second cooling interval into the second fan; and
the second heat exchanger is arranged on the second air pipe and used for cooling the gas in the second cooling section, and low-temperature water is introduced into the second heat exchanger.
The invention has the advantages that: the continuous gluing and curing treatment of the workpiece improves the treatment speed and efficiency of the workpiece, and the continuous heating and drying of the workpiece also avoids the need of continuously heating and cooling the high-temperature furnace when the workpiece is put out and put out before, thereby reducing the energy consumption of the high-temperature furnace and the production cost.
The foregoing description has fully disclosed specific embodiments of this invention. It should be noted that any modifications to the specific embodiments of the invention may be made by those skilled in the art without departing from the scope of the invention as defined in the appended claims. Accordingly, the scope of the claims of the present invention is not limited to the foregoing detailed description.
Claims (1)
1. A continuous workpiece gluing and curing device is characterized in that: which sequentially comprises a first right-angle turning frame, a high-temperature furnace, a second right-angle turning frame, a roller way, a third right-angle turning frame, a cooling furnace, a fourth right-angle turning frame and a linear guide rail, wherein the four right-angle turning frames are arranged in a rectangular shape,
a positioning lifting frame is arranged on the first right-angle turning frame, a positioning pin is arranged on the positioning lifting frame, a first lifting driving chain is also arranged on the first right-angle turning frame,
a second lifting driving chain is arranged on the second right-angle turning frame, a third lifting driving chain is arranged on the third right-angle turning frame, a fourth lifting driving chain is arranged on the fourth right-angle turning frame,
the cooling furnace comprises a first cooling section and a second cooling section,
the first cooling section comprises
The first fan is arranged at the top of the first cooling interval and is used for blowing air into the first cooling interval;
one end of the first air pipe is communicated with the first fan;
the first air blowing port is arranged at the top of the first cooling interval and is communicated with the other end of the first air pipe, and air blown by the first fan enters the interior of the first cooling interval through the first air blowing port;
the first air suction port is arranged on the side surface of the bottom of the first cooling zone, is communicated with the first fan and sucks the gas in the first cooling zone into the first fan;
the first heat exchanger is arranged on the first air pipe and is used for cooling the gas in the first cooling zone; and
the pore plate is fixed below the top of the first cooling zone, and a plurality of pores are uniformly distributed on the pore plate, so that gas can be blown to a workpiece more uniformly;
the second cooling section comprises
The second fan is arranged at the top of the second cooling interval and is used for blowing air into the second cooling interval;
one end of the second air pipe is communicated with the second fan;
the second air blowing port is arranged on one side wall of the second cooling section and communicated with the other end of the second air pipe, and air blown by the second fan is blown into the second cooling section through the second air blowing port on the side wall;
the second air suction port is arranged on the side wall opposite to the second air blowing port, is communicated with the second fan and sucks air in the second cooling interval into the second fan; and
and the second heat exchanger is arranged on the second air pipe and used for cooling the gas in the second cooling section.
Priority Applications (1)
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CN201710939046.3A CN107570396B (en) | 2017-10-11 | 2017-10-11 | Continuous workpiece gluing and curing equipment |
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CN201710939046.3A CN107570396B (en) | 2017-10-11 | 2017-10-11 | Continuous workpiece gluing and curing equipment |
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CN107570396A CN107570396A (en) | 2018-01-12 |
CN107570396B true CN107570396B (en) | 2023-09-12 |
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Address after: 224100 7 Changping Road, Yancheng City economic and Technological Development Zone, Dafeng District, Jiangsu Applicant after: YANCHENG FENGDONG SPECIAL FURNACE Co.,Ltd. Address before: 224100 Changping Road, Yancheng City economic and Technological Development Zone, Jiangsu 7 Applicant before: YANCHENG FENGDONG SPECIAL FURNACE Co.,Ltd. |
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