CN107568760B - Coconut meat row scraping mechanism of coconut fruit juice magma acquisition machine - Google Patents
Coconut meat row scraping mechanism of coconut fruit juice magma acquisition machine Download PDFInfo
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- CN107568760B CN107568760B CN201711057710.8A CN201711057710A CN107568760B CN 107568760 B CN107568760 B CN 107568760B CN 201711057710 A CN201711057710 A CN 201711057710A CN 107568760 B CN107568760 B CN 107568760B
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Abstract
The invention relates to a coconut meat bar scraping mechanism of a coconut pulp juice raw pulp acquisition machine. The coconut meat scraper is characterized by comprising a meat scraping chain rod sleeve, meat scraping chains, meat scraping chain rods and meat scraping chain rod synchronous pulleys, wherein the meat scraping chain rod synchronous pulleys are positioned in the upper ends of the meat scraping chain rods and concentric with the meat scraping chain rods, the meat scraping chain rod sleeve is positioned on the outer circle of an oil-containing bearing mounting boss protruding below a coconut meat bar box body and is perpendicular to the concentric circle of the inner circle of the coconut meat bar box body and the oil-containing bearing mounting boss downwards, a pair of meat scraping chains are symmetrically arranged on the lower sections of the meat scraping chain rods, one ends of the meat scraping chains are hinged to the lower ends of the flat parts of the meat scraping chain rods, and the other ends of the lower ends of the flat parts of the meat scraping chain rods are hinged to the junction of the flat parts of the meat scraping chain rods and the round rod parts. The invention is applied to the coconut fruit juice magma obtaining machine, which can greatly improve the efficiency of scraping the coconut meat, has high automation degree and sanitation degree and can reduce the labor cost of the machine operation.
Description
Technical Field
The invention relates to the field of fruit deep processing equipment, in particular to a coconut meat bar scraping mechanism of a coconut pulp juice raw pulp acquisition machine.
Background
Coconut fruit is a fruit which is widely produced in the provinces of Hainan, guangdong, guangxi and the like in China, and the fruit juice and the fruit pulp of the coconut fruit are sweet, fresh, tender and deeply favored by people. A coconut fruit juice beverage prepared by mixing coconut pulp particles and coconut juice is popular in the market. At present, the raw pulp of the coconut juice beverage is obtained by firstly taking out the coconut juice in the coconut, then cutting the coconut into halves, then scraping the coconut meat out by a circular arc-shaped shovel blade through manual or semi-manual operation, processing the taken coconut meat into fine particles, and finally mixing and stirring the coconut juice and the processed coconut meat with the fine particles. The process of obtaining and producing the primary pulp is complicated, the manual consumption is large, the production efficiency is low, the cost is high, the primary pulp is unhygienic, and the degree of automation is low. In order to overcome the above problems in the prior art, the inventor designs a coconut fruit juice raw pulp obtaining machine, and in order for the machine to have a good efficient performance, besides essential technical features of the whole machine, detailed technical features of key functional mechanisms of some essential technical features also need to be specifically and optimally designed, such as: the mechanism for scraping coconut meat in the machine. The main research subject of the invention is to purposefully optimize the detailed technical characteristics of the mechanism for scraping coconut and meat and arranging the coconut.
Disclosure of Invention
The invention aims to provide a coconut meat bar scraping mechanism with optimized detailed technical characteristics for a coconut fruit juice raw pulp acquisition machine.
In order to achieve the above object, the present invention is achieved by the following technical means. The whole mechanism comprises a coconut meat row and a pair of coconut meat row lifting cylinders, more than one coconut meat scraper is arranged on the coconut meat row, the coconut meat row is of a strip-shaped box-shaped structure, the coconut meat row comprises a coconut meat row box body, a coconut meat row box body cover and a coconut meat scraper hinged in a strip-shaped chain rod containing oil bearing, the coconut meat scraper is positioned in an oil bearing mounting boss of the strip-shaped chain rod, the coconut meat row scraping motor is positioned on the coconut meat row box body cover, the coconut meat row box body and the coconut meat row box body cover are connected together through a fastener, two ends of the coconut meat row box body are provided with hinge lugs, and hinge holes are arranged in the hinge lugs for hinging with cylinder piston rods of the free ends of a pair of coconut meat row lifting cylinders through hinge lug pins. The coconut meat row scraping motor is positioned beside the upper side of the coconut meat row scraping box body cover, a driving synchronous pulley is arranged behind the shaft penetrating through the cover plate, a driven synchronous pulley is hinged beside the other side in the rectangular box-shaped coconut meat row scraping box body, the external dimensions and the teeth numbers of the driving synchronous pulley, the driven synchronous pulley and the coconut meat chain bar synchronous pulley are the same, the driving synchronous pulley, the driven synchronous pulley and the driven synchronous pulley are hinged with oil-containing bearings positioned in a rectangular box-shaped perforated oil-containing bearing mounting boss, the synchronous belt bypasses the driving synchronous pulley and the driven synchronous pulley and is in driving engagement with all the coconut meat chain bar synchronous pulleys, the synchronous belt and all the synchronous pulleys are arranged in the rectangular box-shaped coconut meat row scraping box body, the width in the coconut meat row box body is limited to be in driving engagement with the coconut meat chain bar synchronous pulley all the time, the whole coconut meat row scraping machine is perpendicular to the running direction of a coconut meat juice raw pulp obtaining machine, and the coconut meat row scraping lifting cylinder is positioned above a coconut meat raw pulp obtaining machine frame through a pair of coconut meat row lifting cylinders, and the coconut meat row can lift along with a pair of lifting piston rods of coconut meat row lifting cylinders.
Further, the above-mentioned scraping coconut meat steak is provided with five scraping chain rods, and can simultaneously scrape coconut meat in five coconut shells to improve efficiency, and the above-mentioned pair of scraping coconut meat steak lifting cylinders is adjustable in stroke so as to adapt to different and too large sizes, and the above-mentioned scraping coconut meat steak motor is a direct current high-speed motor.
Further, in order to facilitate maintenance and replacement of the meat scraping chain rod and the meat scraping chain, the meat scraping chain rod synchronous belt pulley and the meat scraping chain rod are connected in a spline connection mode, and the meat scraping chain rod synchronous belt pulley and the meat scraping chain rod are axially positioned through a fastener by using a limiting pad. In order to have good effect of scraping coconut meat, each section of chain link of the meat scraping chain is provided with a meat scraping blade.
The invention works in such a way that a pair of lifting cylinders of the coconut meat bar and a motor of the coconut meat bar are controlled by a PLC logic controller and a control gas circuit of a coconut fruit juice raw pulp acquisition machine. When an opening command is received, a piston rod of a pair of lifting cylinders for the coconut meat steak is driven to slowly downwards move from the highest position, a meat scraping chain is in a vertical sagging shape under the action of gravity, the meat scraping chain penetrates through a hole which is well arranged in the previous opening to enter a coconut fruit along with the start of the coconut meat steak, then a motor for the coconut meat steak starts to rotate at a high speed, a synchronous belt is driven by a synchronous belt wheel to do circular motion around a driven synchronous belt wheel, the synchronous belt is driven by the synchronous belt to rotate at a high speed, so that all the synchronous belt wheels for the meat scraping chain are driven to rotate at a high speed, the meat scraping chain is thrown away to be closely attached to a coconut meat surface in a coconut shell, the chain link edges are used for scraping the coconut meat under the action of centrifugal force, and meanwhile, the piston rod of the pair of lifting cylinders for the coconut meat steak is driven by small amplitude to do up-down motion, so that the coconut meat scraping operation is carried out thoroughly. After a few seconds, the coconut meat scraping work is finished, the coconut meat bar scraping motor is stopped immediately, and a pair of lifting cylinder piston rods of the coconut meat bar scraping lifting cylinders drive the coconut meat bar scraping from the lowest position to slowly rise to the top and stop at the highest position to wait for the next working instruction, so that the coconut meat bar scraping machine is cycled.
According to the specific technical scheme and the working principle, the coconut scraping and coconut meat discharging mechanism of the coconut fruit juice raw pulp obtaining machine is specifically and optimally designed according to the detailed technical characteristics, so that the coconut scraping and coconut meat discharging mechanism can be applied to the coconut fruit juice raw pulp obtaining machine, the production efficiency of the coconut scraping and coconut meat of the coconut fruit juice raw pulp obtaining machine can be greatly improved, the automation degree and the sanitation degree are high, and the labor cost of the coconut fruit scraping and coconut meat discharging mechanism can be greatly reduced.
For a better description of the invention, reference will now be made to the following drawings of specific embodiments and examples thereof.
Drawings
FIG. 1 is a front view of the entire internal structure of the mechanism of the present invention, namely the section A-A of FIG. 2, when the bar of scraped coco is in a lowered position.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a left side view of fig. 1.
Fig. 4 is a view of fig. 3 with the cylinder removed from service.
Fig. 5 is an internal structural view of fig. 4.
Fig. 6 is a partial enlarged view of a of fig. 1.
Fig. 7 is a partial enlarged view of B of fig. 1.
Fig. 8 is a partial enlarged view of a of fig. 2.
FIG. 9 is a diagram of the location of the mechanism of the present invention in a coconut water juice puree harvester.
Fig. 10 is a C-C cross-sectional view of fig. 9.
Fig. 11 is a schematic view of the scraping edge of the chain link.
In the figure: 1-scraping a box body cover of the coconut steak; 2-oil bearing mounting bosses; 3-an oil-containing shaft; 4-a lug hinge pin; 5-connecting lugs of a piston rod of the air cylinder; 6, a limit pad; 8-lifting cylinders for scraping the coconut meat steak; 11-scraping a guide rail upright rod of the coconut meat steak; 14-an upper rack; 37-scraping the coconut steak; 64-lifting guide grooves for the coconut meat steak; 65-a coconut meat bar scraping motor; 66-scraping the coconut steak box body; 67-a meat scraping chain rod sleeve; 68-coco; 69-a meat scraper chain; 70-a meat scraper chain bar; 83-a meat scraping chain rod synchronous pulley; 84-a driven synchronous pulley; 85-hinging lugs; 86-driving a synchronous pulley; 87-synchronous belt.
Detailed Description
As can be seen from the drawings of the above embodiments, the whole mechanism of the present invention comprises a coconut meat row, a pair of coconut meat row lifting cylinders 8, five coconut meat scrapers are arranged on the coconut meat row, the coconut meat row is in an elongated box-shaped structure, the coconut meat row comprises a coconut meat row box body 66, a coconut meat row box body cover 1 and a coconut meat scraper hinged in an oil bearing 3 positioned in an elongated box-shaped coconut meat row oil bearing mounting boss 2, the coconut meat row motor 65 positioned on the coconut meat row box body cover 1, the coconut meat row box body 66 and the coconut meat row box body cover 1 are connected together through fasteners, hinge lugs 85 are arranged at two ends of the coconut meat row box body 66, hinge holes are arranged in the hinge lugs 85 and are used for being hinged with the cylinder piston rod connectors 5 at the free ends of the piston rods of the pair of the coconut meat row lifting cylinders 8, the coconut meat scraper consists of a meat scraping chain rod sleeve 67, a meat scraping chain 69, a meat scraping chain 70 and a meat chain rod synchronous pulley 83, the meat scraping chain rod synchronizing pulley 83 is positioned in the upper end of the meat scraping chain rod 70 and concentric with the meat scraping chain rod 70, the meat scraping chain rod sleeve 69 is positioned on the outer circle of the oil-containing bearing mounting boss 2 protruding below the meat scraping chain box 66 through threads and is perpendicular downwards to the meat scraping chain box 66 to be concentric with the inner circle of the oil-containing bearing mounting boss 2, a pair of meat scraping chains 69 are arranged on the lower part of the meat scraping chain rod 70 in a flat shape and symmetrically arranged on the flat shape, one end of each meat scraping chain 69 is hinged on the lower end of the flat shape of the meat scraping chain rod 70, the other end of each meat scraping chain 69 is hinged on the junction of the flat rod part and the round rod part of the meat scraping chain rod 70, the whole meat scraping chain rod 70 penetrates through the meat scraping chain rod sleeve 67 and is hinged in the oil-containing bearing 3 positioned in the box-shaped meat scraping oil-containing bearing mounting boss 2 through the meat scraping chain rod synchronizing pulley 83, the coconut meat bar scraping motor 65 is positioned at one side above the coconut meat bar scraping box body cover 1, a driving synchronous pulley 86 is arranged at the shaft of the motor penetrating through the cover plate, a driven synchronous pulley 84 is hinged at the other side in the rectangular box-shaped coconut meat bar scraping box body, the external dimensions and the tooth numbers of the driving synchronous pulley 86, the driven synchronous pulley 84 and the meat scraping chain rod synchronous pulley 83 are the same, the motor is hinged with an oil bearing 3 positioned in the rectangular box-shaped perforated oil bearing mounting boss 2, the synchronous belt 87 bypasses the driving synchronous pulley 86 and the driven synchronous pulley 84 and is in driving engagement with all the meat scraping chain rod synchronous pulleys 83, the synchronous belt 87 is arranged in the strip-shaped box-shaped coconut meat bar scraping box body 66 together with all synchronous pulleys, the width of the inside of the coconut meat bar scraping box body 66 is limited in that the synchronous belt 87 is always in driving engagement with the synchronous pulley 83 of the meat scraping chain rod, the whole coconut meat bar scraping machine is perpendicular to the running direction of a coconut fruit juice raw pulp obtaining machine, and the whole coconut meat bar scraping machine is positioned above a frame 14 of the coconut fruit juice raw pulp obtaining machine through a pair of coconut meat bar scraping lifting cylinders (see fig. 9 and 10 in detail), and the coconut meat bar scraping machine can lift along with the lifting of piston rods of the pair of coconut meat bar scraping lifting cylinders 8. The above-mentioned coconut meat bar is provided with five meat scraping chain rods 70, and can simultaneously scrape coconut meat in five coconut shells to improve hole efficiency, the above-mentioned pair of coconut meat bar lifting cylinders are adjustable in stroke so as to adapt to different and too large sizes, and the above-mentioned coconut meat bar motor 65 is a direct current high-speed motor. In order to facilitate maintenance and replacement of the drag chain 70 and the drag chain 69, the drag chain synchronizing pulley 83 is connected to the drag chain 70 by spline connection, and the drag chain synchronizing pulley 83 is axially positioned to the drag chain 70 by the stopper 6 via a fastener. In order to have good effect of scraping the coconut meat, each section of chain link of the meat scraping chain is provided with a meat scraping blade (see figure 11).
The invention works in such a way that a pair of coconut grate lifting cylinders 8 and a coconut grate motor 65 are controlled by a PLC logic controller and control air circuit of a coconut fruit juice raw pulp harvester. When the tapping command is received, the piston rods of the pair of lifting cylinders 8 for the coconut meat steak drive the coconut meat steak to start slowly downwards from the highest position, the meat scraping chains 69 are in a vertical sagging shape under the action of gravity, the meat scraping chains 69 penetrate through holes which are formed by the previous tapping and are slowly downwards along with the start of the coconut meat steak, then the motor 65 for the coconut meat steak starts to rotate at a high speed, the synchronous belt 87 is driven by the driving synchronous belt pulley 86 to do circular motion around the driven synchronous belt pulley 84, the synchronous belt 87 drives all the synchronous belt pulleys 83 for rotating at a high speed, the meat scraping chains 69 are driven to rotate at a high speed to throw away the coconut meat chain links closely to the coconut meat surfaces in the coconut shells, the coconut meat scraping work is carried out by the cutting edges under the centrifugal force, and meanwhile, the piston rods of the pair of lifting cylinders 8 for the coconut meat steak do small-amplitude up-down motion, so that the coconut meat scraping work is carried out fully and thoroughly. After a few seconds, the coconut meat scraping operation is finished, the coconut meat bar scraping motor 65 is stopped immediately, and the piston rods of the pair of the coconut meat bar scraping lifting cylinders 8 drive the coconut meat bar scraping from the lowest position to gradually rise to the top and stop at the highest position to wait for the next working instruction, so that the operation is repeated.
According to the specific embodiment and the working principle of the embodiment of the invention, the coconut scraping mechanism of the coconut pulp raw juice acquisition machine is specifically and optimally designed with detailed technical characteristics, so that the coconut scraping mechanism can be applied to the coconut pulp raw juice acquisition machine to greatly improve the production efficiency of the coconut scraping mechanism, and has high automation degree and sanitation degree, and can greatly reduce the labor cost of the machine operation.
The specific embodiments listed above are only one of many and cannot be listed one by one. All modifications, extensions and extensions made according to the protection scope of the present invention belong to the protection scope of the present invention.
Claims (1)
1. The whole mechanism comprises a coconut meat row and a pair of coconut meat row lifting cylinders, more than one coconut meat scraper is arranged on the coconut meat row, the coconut meat row is of a strip-shaped box-shaped structure, the coconut meat row comprises a coconut meat row box body, a coconut meat row box body cover and a coconut meat scraper hinged in a strip-shaped chain rod containing oil bearing, the coconut meat scraper is positioned in an oil bearing in an installation boss of the strip-shaped chain rod, the coconut meat row motor is positioned on the coconut meat row box body cover, the coconut meat row box body and the coconut meat row box body cover are connected together through a fastener, two ends of the coconut meat row box body are provided with hinge lugs, and hinge holes are arranged in the hinge lugs for hinging with cylinder piston rods of the free ends of a pair of coconut meat row lifting cylinders through hinge lug pins. The coconut meat bar motor is positioned at one side above the cover plate of the coconut meat bar box body, a driving synchronous pulley is arranged at the other side in the strip-shaped box-shaped coconut meat bar after the shaft passes through the cover plate, a driven synchronous pulley is hinged at the other side in the strip-shaped box-shaped coconut meat bar, the external dimensions and the teeth numbers of the driving synchronous pulley, the driven synchronous pulley and the coconut meat bar synchronous pulley are the same, the driving synchronous pulley, the driven synchronous pulley and the oil-containing bearings positioned in the mounting bosses of the oil-containing bearings of the strip-shaped box-shaped open holes are hinged, the synchronous belt bypasses the driving synchronous pulley and the driven synchronous pulley and is in driving engagement with all the coconut meat bar synchronous pulleys, the width in the coconut meat bar box body is limited to the driving engagement with the coconut meat bar synchronous pulley all the time, the whole coconut meat bar machine forms a piston rod which is vertical to the running direction of a coconut meat juice raw pulp harvester and can be lifted along with a pair of coconut meat bar lifting cylinders positioned above the upper frame of the coconut meat juice raw pulp harvester,
five coconut meat scrapers are arranged on the coconut meat scraper, the lifting cylinders of the pair of the coconut meat scraper are stroke-adjustable, the motor of the coconut meat scraper is a direct-current high-speed motor,
the meat scraping chain rod synchronous belt pulley is connected with the meat scraping chain rod in a spline connection mode, the meat scraping chain rod synchronous belt pulley and the meat scraping chain rod are axially positioned through a fastener by using a limiting pad, and each section of chain link of the meat scraping chain is provided with a meat scraping blade.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711057710.8A CN107568760B (en) | 2017-11-01 | 2017-11-01 | Coconut meat row scraping mechanism of coconut fruit juice magma acquisition machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711057710.8A CN107568760B (en) | 2017-11-01 | 2017-11-01 | Coconut meat row scraping mechanism of coconut fruit juice magma acquisition machine |
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| CN107568760A CN107568760A (en) | 2018-01-12 |
| CN107568760B true CN107568760B (en) | 2023-09-26 |
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| CN201711057710.8A Active CN107568760B (en) | 2017-11-01 | 2017-11-01 | Coconut meat row scraping mechanism of coconut fruit juice magma acquisition machine |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109511988A (en) * | 2018-11-28 | 2019-03-26 | 广州富港万嘉智能科技有限公司 | Coconut processing equipment |
| CN112753966A (en) * | 2021-01-19 | 2021-05-07 | 王耀正 | Desiccated coconut extraction element for food processing |
| CN113875994A (en) * | 2021-08-31 | 2022-01-04 | 海口欣佳达机电有限公司 | Coconut milk production and processing is with squeezing device |
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| CN107173826A (en) * | 2016-03-10 | 2017-09-19 | 海南大学 | A kind of coconut decorticator |
| CN207911996U (en) * | 2017-11-01 | 2018-09-28 | 福州幻科机电科技有限公司 | What a kind of coconut fruit gravy magma obtained machine scrapes coconut meat row mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US7128003B2 (en) * | 2003-05-05 | 2006-10-31 | Marek Okninski | Lifting device for visual screens |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BR7800419U (en) * | 1998-02-18 | 1999-11-16 | Mauricio Lopes De Mariz E Mira | Domestic green coconut shell punch. |
| CN203762241U (en) * | 2014-04-04 | 2014-08-13 | 郑蓝 | Coconut sheller |
| CN203762228U (en) * | 2014-04-04 | 2014-08-13 | 郑蓝 | Coconut cut-in-half juice extracting machine |
| CN104248038A (en) * | 2014-09-18 | 2014-12-31 | 陈钦坚 | Household automatic coconut uncovering device |
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| CN107568760A (en) | 2018-01-12 |
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