CN107553921A - A kind of preparation method of antibiotic aging-resistant artificial quartz stone plate - Google Patents
A kind of preparation method of antibiotic aging-resistant artificial quartz stone plate Download PDFInfo
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- CN107553921A CN107553921A CN201710890671.3A CN201710890671A CN107553921A CN 107553921 A CN107553921 A CN 107553921A CN 201710890671 A CN201710890671 A CN 201710890671A CN 107553921 A CN107553921 A CN 107553921A
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Abstract
The invention discloses a kind of preparation method of antibiotic aging-resistant artificial quartz stone plate, comprise the following steps：（1）Each raw material is weighed by proportioning, and it is separated；（2）Antiseptic is added in resin, is stirred under vacuum mixing；Then colorant, coupling agent, aggregate, natural lignin, ultra-violet absorber are added, is stirred under vacuum mixing；Curing agent is eventually adding, mixing is stirred under vacuum, obtains compound；（3）Compound is evenly laid out in template；（4）Shutter vibration is compressing；（5）Solidification for the first time is carried out successively and second solidifies.The present invention passes through the optimization to composition of raw materials, improvement, the mutual cooperation of different material, with reference to the improvement to preparation method, the mechanical performances such as hardness, the toughness of synthetic quartz slabstone are effectively improved, and antimicrbial power is strong, antibacterial action is lasting, improves the combination property of synthetic quartz slabstone.
Description
Technical field
The present invention relates to building decoration technology field, more particularly to a kind of antibiotic aging-resistant artificial quartz stone plate
Preparation method.
Background technology
Artificial quartz in lump（Or Buddha's warrior attendant/hard rock）Cradle is cried when entering Chinese within 2005 and matches sharp stone in Spain,
After artificial quartz in lump is approved by increasing consumer, China in 2006 starts someone and researches and develops artificial quartz in lump, 2007
Year successively has many producers to be proposed domestic artificial quartz in lump.Artificial quartz in lump is as new Artificial construction material, moistureproof, anti-
Acid, spelling property etc. have the advantages of lithotome is incomparable.In natural stone resource increasingly exhausted today, artificial stone
Diamond stone is its best substitute.Meanwhile artificial quartz in lump can make raw material using discarded glass, thus while environmental protection
Resource reutilization is realized, these advantages allow artificial quartz in lump to turn into the upstart of architectural decoration, therefore, are widely used in
The public buildings such as hotel, dining room, bank, hospital, exhibition, laboratory and kitchen countertop, commode, kitchen and bath's metope, dining table, tea
The house decoration such as several, windowsill, door pocket field.
However, artificial quartz in lump of the prior art also has the shortcomings that its is intrinsic, for example, artificial quartz in lump when in use its
The effect of surface can be contaminated by bacterial unavoidably, but common artificial quartz in lump does not suppress or killed to bacterium.
The content of the invention
The defects of in order to make up prior art, the present invention provide a kind of preparation side of antibiotic aging-resistant artificial quartz stone plate
Method.
The technical problems to be solved by the invention are achieved by the following technical programs：
A kind of preparation method of antibiotic aging-resistant artificial quartz stone plate, comprises the following steps：
（1）Each raw material is weighed by proportioning, and it is separated；The parts by weight of wherein each raw material are as follows：Aggregate 88-92 parts, tree
Fat 8-12 parts, curing agent 0.8-2 parts, coupling agent 0.8-1 parts, colorant 0.1-2 parts, antiseptic 1-3 parts, natural lignin 1-2
Part, ultra-violet absorber 0.1-0.3 parts；The aggregate is made up of granular filler and powder filler, the weight percent of granular filler
Than being for 20-30%, powder filler percentage by weight：70-80%；The granular filler is the glass that particle size is 5-60 mesh
The ratio of weight and number of particle and quartz sand particle, glass particle and quartz sand particle is 3:5；The powder filler is that particle diameter is big
Small silica flour and heavy carbonic calcium powder for 160-1200 mesh, its ratio of weight and number are 1:2；
（2）Antiseptic is added in resin, is stirred under vacuum 6~10min of mixing；Then add colorant, coupling agent, aggregate,
Natural lignin, ultra-violet absorber, it is stirred under vacuum 6~8min of mixing；Be eventually adding curing agent, be stirred under vacuum mixing 6~
8min, obtain compound；
（3）Compound is evenly laid out in template；
（4）Template is sent into vacuum vibration formation pressing machine and vibrates compressing, the vacuum in the vacuum vibration formation pressing machine
Degree control be -0.1~-0.08MPa, and the control of vacuum vibration formation pressing machine working frequency is 50Hz, and the static pressure on pressure head controls
For 30~50kg, 180~300s is suppressed；
（5）After vibration is compressing, solidification for the first time being carried out successively and is solidified for the second time, the temperature of the first time solidification is
60~80 DEG C, 15~20 minutes time；Second of 100 ± 2 DEG C of solidification temperature, hardening time are 10~20 minutes；
（6）After the completion of solidification, the room temperature completely rear sheet material thicknessing machine that enters to be cooled is fixed thick, then enters by water mill polissoir
Row polishing.
Material is successively added in the present invention and carries out vacuum stirring mixing, it is therefore intended that is eliminated that may be present in compound
Bubble, the finished product material that so manufactures is finer and closely woven, intensity is higher, surface is more bright and clean attractive in appearance.
Solidified at twice in the present invention, in order to ensure that curing reaction is steadily carried out, solidification safety, avoid anti-
Should be too fierce, produce stomata and waste material.
In the present invention, described natural lignin is the powdered of granularity≤2cm.The natural lignin refers to from containing wood
In the plant of quality, to separate the lignin obtained the methods of physical crushing, solvent extraction, biodegradation, chemical breakdown.This hair
Lignin is with the addition of in bright, on the one hand, lignin is network-like high polymer, after it and resin, aggregate are compound, forms crosslinking
Network structure, improve the performance of sheet material；On the other hand, lignin contains many phenolic hydroxyl groups, is natural antiseptic, has
Bioactivity, antibacterial effect can be improved；On the other hand, lignin is a kind of more phenolic polymer, is had excellent resistance to ultraviolet
The performance of light aging, adds lignin in artificial quartz in lump, can improve the photostability of artificial quartz in lump.
Further, the one kind of the resin in epoxy resin, phenolic resin, acrylic resin, polyurethane resin.
Further, the coupling agent is γ-methacryloxypropyl trimethoxy silane, γ-(2,3- the third oxygen of epoxy)
Propyl trimethoxy silicane, N- β (aminoethyl)-γ-aminopropyltriethoxy dimethoxysilane, N- (β-aminoethyl)-γ-ammonia third
Ethyl triethoxy silicane alkane, N- β (aminoethyl)-γ-aminopropyltrimethoxysilane, anilinomethyl triethoxysilane, γ-ammonia
Propyl-triethoxysilicane, VTES, vinyltrimethoxy silane and γ-chloropropyl triethoxy silicon
One kind in alkane.
Further, the ultra-violet absorber is phenyl salicylate, acetylsalicylic acid, benzene well triazole, 2- hydroxyl hexichol
At least one of ketone.
Further, the curing agent is made up of the composition of following percentage by weight：ABVN 46%, peroxidating
Cyclohexanone 18%, peroxidating (2 ethyl hexanoic acid) tert-butyl ester 36%.
Curing agent huge number, the present inventor are screened to substantial amounts of curing agent, optimized, and determine to be adapted to so as to screen
The curing agent added in artificial quartz in lump is made up of the composition of following percentage by weight：ABVN 46%, peroxidating ring
Hexanone 18%, peroxidating (2 ethyl hexanoic acid) tert-butyl ester 36%.Inventor has found that peroxidating (2- ethyls are used merely
Caproic acid) for the tert-butyl ester as curing agent, the artificial quartz in lump internal stress of preparation is big, easy to crack, and add cyclohexanone peroxide can be with
The problem of avoiding above mentioned problem, but causing artificial quartz in lump hardness inadequate simultaneously.And the present invention is using ABVN, mistake
Peroxyester and peroxidating (2 ethyl hexanoic acid) tert-butyl ester compounding are used as curing agent, and rationally control its consumption proportion, each group
Divide and cooperate, synergy so that the internal stress of the artificial quartz in lump of preparation is small, and performance can reach maximum performance, is carrying
Initiation temperature and energy consumption are reduced while the curing degree and solidify afterwards performance of high artificial quartz stone plate, improves consolidating for curing agent
Change efficiency, the curing efficiency of curing agent of the invention is 3~5 times of traditional curing agent.
Further, the antiseptic is using the homogeneous mixture of modified zeolite and crude tourmaline as complex carrier,
The nano titanium oxide of selenium nitrogen tungsten codope is loaded on complex carrier, in described complex carrier, modified zeolite and it is natural electrically
The weight ratio of stone is（2-3）∶1.
Further, the preparation method of the antiseptic is：
（1）Isopropyl titanate, isopropanol and triethanolamine are mixed and stirred for 1.5-2 hours and obtain the first solution, wherein metatitanic acid
Isopropyl ester, isopropanol, the volume ratio of triethanolamine are 1:（5-6）：0.8；
（2）Selenium powder and oxalic acid are added in deionized water, are uniformly mixing to obtain the second solution, wherein, mole of selenium powder and oxalic acid
Than for 1:3, the mol ratio of selenium powder and isopropyl titanate is 1:15；
（3）Urea and citric acid are added in deionized water, are uniformly mixing to obtain the 3rd solution, wherein, urea and citric acid
Mol ratio is 1:1.5, the mol ratio of urea and isopropyl titanate is 1:20；
（4）Ammonium tungstate and pyrolkigneous liquid are added in deionized water, obtain the 4th solution, wherein, mole of ammonium tungstate and pyrolkigneous liquid
Than for 1:2, the mol ratio of ammonium tungstate and isopropyl titanate is 1:30；
（5）Second solution, the 3rd solution and the 4th solution are mixed into the 4th solution, wherein the volume of the 4th solution is 30ml；
（6）By modified zeolite and crude tourmaline by weight（2-3）：1 mixing, then ultra-fine grinding to average grain diameter are less than 5.0 μ
M, obtain complex carrier；
（7）In the presence of ultrasonic wave, the 4th solution is added dropwise in above-mentioned first solution, adds above-mentioned complex carrier,
Continue stir 1-3 hours obtain colloidal sol；
（8）It is put into after obtained colloidal sol is placed into ageing 2~3 days in Muffle furnace, 190 is warming up to 5~10 DEG C/minute of programming rates
~200 DEG C are incubated 3.5~4 hours, then are warming up to 550~580 DEG C of 40~50min of insulation with 12~15 DEG C/heating rate, with stove
It is cooled to and takes out cooling to be at room temperature ground to particle diameter be 200~400nm.
Further, the preparation method of the modified zeolite is：Stellerite ore is eluriated, crushing and processing to 560-
580 mesh；It is acidified using 1g epidesmine 0.1M hydrochloric acid 40ml as ratio, by the epidesmine and 15% sodium chloride after acidifying
Stirring reaction 3 hours under insulation, place 2 hours, washed to neutrality at room temperature, modified zeolite is obtained after drying.Using above-mentioned side
The modified zeolite that method obtains can partial removal zeolitic frameworks aluminium and the deposit that removes in duct form continuous empty passage,
Increase Zeolite and specific surface area, increase substantially its absorption property and heat endurance.Antiseptic is used as using modified zeolite
Carrier, the titanium dioxide of selenium nitrogen tungsten codope is efficiently distributed.
Titanium dioxide has two kinds of crystal formations of anatase titanium dioxide and rutile-type.With chemical property is stable, nontoxic, non-stimulated, Qiang Ping
The features such as covering ultraviolet.Titanium dioxide can not only influence bacterial reproduction power, moreover it is possible to destroy the membrane structure of bacterium, reach thorough
The purpose of bacterium for degrading.Nano titanium oxide belongs to non-dissolving type material, while degradable organic pollutant and killing bacterium, from
Body does not decompose, not dissolution, and photocatalysis is lasting, and with lasting sterilization, degradation of contaminant effect.The present invention uses selenium nitrogen
The nano titanium oxide of tungsten codope, compared with undoped nano titanium oxide, due to selenium, nitrogen, tungsten synergy, make
The band gap of titanium dioxide becomes narrower, therefore the response enhancing to visible ray, and suppresses the compound of electron-hole, simultaneously
Lattice defect is formd, advantageously forms more Ti3+Oxidation center so that its bactericidal property significantly improves.
Natural antibacterial agent pyrolkigneous liquid is with the addition of in the present invention, pyrolkigneous liquid can be attracted in the empty passage of modified zeolite,
More permanent antibacterial activity can be provided, there is the advantages of safety, green.
The nano titanium dioxide powder of selenium nitrogen tungsten codope is asked in application in the presence of what easy reunion, hardly possible were disperseed in the present invention
Topic, and drawbacks described above can be overcome by being carried on above-mentioned complex carrier.
Titanium dioxide is under light action in the present invention, and being activated produces the hole of electronegative electronics and positively charged and be
Row reaction, forms hole-electron pair, hydroxyl and the oxygen molecule capture that these both hole and electrons are adsorbed by titanium dioxide surface, generation
Hydroxyl radical free radical and superoxide anion radical, newly-generated free radical contact bacterium, they with bacterial cell in group
Reacted into composition, kill bacterium and play a part of antibacterial, and titanium dioxide in itself will not dissolution and decomposition, play and persistently kill
The effect of bacterium.But above-mentioned reaction needs a certain amount of hydrone, and the modified zeolite and crude tourmaline in the present invention can be with
Sufficient hydrone is provided, promotes the sterilization of titanium dioxide.
The nano titanium oxide of selenium nitrogen tungsten codope can preferably absorb the energy in sunshine in the present invention, there is provided give
Tourmaline, the anion releasability of tourmaline is improved, it is that have to the tourmaline in complex carrier in terms of antibacterial efficacy
The component of humidification, both have synergistic function, and antimicrbial power is strong, and antibacterial action is lasting.
The present invention has the advantages that：
The present invention is by the optimization to composition of raw materials, improvement, the mutual cooperation of different material, with reference to the improvement to preparation method,
The mechanical performances such as hardness, the toughness of synthetic quartz slabstone are effectively improved, and antimicrbial power is strong, antibacterial action is lasting, improves
The combination property of synthetic quartz slabstone.
Embodiment
With reference to embodiment, the present invention will be described in detail, and embodiment is only the preferred embodiment of the present invention,
It is not limitation of the invention.
Embodiment 1
A kind of antibiotic aging-resistant artificial quartz stone plate, it is made up of the raw material of following parts by weight：90 parts of aggregate, resin 10
Part, 1.2 parts of curing agent, 0.9 part of coupling agent, 1 part of colorant, 2 parts of antiseptic, 1.5 parts of natural lignin, ultra-violet absorber
0.2 part；The aggregate is made up of granular filler and powder filler, and the percentage by weight of granular filler is 25%, the weight of powder filler
Measuring percentage is：75%；The granular filler is the glass particle and quartz sand particle that particle size is 5-60 mesh, glass particle
Ratio of weight and number with quartz sand particle is 3:5；The powder filler is the silica flour that particle size is 160-1200 mesh and again
Paris white, its ratio of weight and number are 1:2.
The resin is epoxy resin；The coupling agent is γ-methacryloxypropyl trimethoxy silane；It is described ultraviolet
Light absorbers are phenyl salicylate.
The curing agent is made up of the composition of following percentage by weight：ABVN 46%, cyclohexanone peroxide 18%,
Peroxidating (2 ethyl hexanoic acid) tert-butyl ester 36%.
The antiseptic is using the homogeneous mixture of modified zeolite and crude tourmaline as complex carrier, on complex carrier
Load the nano titanium oxide of selenium nitrogen tungsten codope, in described complex carrier, the weight ratio of modified zeolite and crude tourmaline
For 2: 1.
The preparation method of the antiseptic is：
（1）Isopropyl titanate, isopropanol and triethanolamine are mixed and stirred for 1.5-2 hours and obtain the first solution, wherein metatitanic acid
Isopropyl ester, isopropanol, the volume ratio of triethanolamine are 1:5：0.8；
（2）Selenium powder and oxalic acid are added in deionized water, are uniformly mixing to obtain the second solution, wherein, mole of selenium powder and oxalic acid
Than for 1:3, the mol ratio of selenium powder and isopropyl titanate is 1:15；
（3）Urea and citric acid are added in deionized water, are uniformly mixing to obtain the 3rd solution, wherein, urea and citric acid
Mol ratio is 1:1.5 the mol ratio of urea and isopropyl titanate is 1:20；
（4）Ammonium tungstate and pyrolkigneous liquid are added in deionized water, obtain the 4th solution, wherein, mole of ammonium tungstate and pyrolkigneous liquid
Than for 1:2, the mol ratio of ammonium tungstate and isopropyl titanate is 1:30；
（5）Second solution, the 3rd solution and the 4th solution are mixed into the 4th solution, wherein the volume of the 4th solution is 30ml；
（6）By modified zeolite and crude tourmaline by weight 2：1 mixing, then ultra-fine grinding to average grain diameter are less than 5.0 μm, obtain
To complex carrier；The preparation method of wherein described modified zeolite is：Stellerite ore is eluriated, crushing and processing to 560-
580 mesh；It is acidified using 1g epidesmine 0.1M hydrochloric acid 40ml as ratio, by the epidesmine and 15% sodium chloride after acidifying
Stirring reaction 3 hours under insulation, place 2 hours, washed to neutrality at room temperature, modified zeolite is obtained after drying；
（7）In the presence of ultrasonic wave, the 4th solution is added dropwise in above-mentioned first solution, adds above-mentioned complex carrier,
Continue stir 1-3 hours obtain colloidal sol；
（8）It is put into after obtained colloidal sol is placed into ageing 2~3 days in Muffle furnace, 190 is warming up to 5~10 DEG C/minute of programming rates
~200 DEG C are incubated 3.5~4 hours, then are warming up to 550~580 DEG C of 40~50min of insulation with 12~15 DEG C/heating rate, with stove
It is cooled to and takes out cooling to be at room temperature ground to particle diameter be 200~400nm.
The preparation method of above-mentioned quartzite slate is：
（1）Each raw material is weighed by proportioning, and it is separated；
（2）Antiseptic is added in resin, is stirred under vacuum 6~10min of mixing；Then add colorant, coupling agent, aggregate,
Natural lignin, ultra-violet absorber, it is stirred under vacuum 6~8min of mixing；Be eventually adding curing agent, be stirred under vacuum mixing 6~
8min, obtain compound；
（3）Compound is evenly laid out in template；
（4）Template is sent into vacuum vibration formation pressing machine and vibrates compressing, the vacuum in the vacuum vibration formation pressing machine
Degree control be -0.1~-0.08MPa, and the control of vacuum vibration formation pressing machine working frequency is 50Hz, and the static pressure on pressure head controls
For 30~50kg, 180~300s is suppressed；
（5）After vibration is compressing, solidification for the first time being carried out successively and is solidified for the second time, the temperature of the first time solidification is
60~80 DEG C, 15~20 minutes time；Second of 100 ± 2 DEG C of solidification temperature, hardening time are 10~20 minutes；
（6）After the completion of solidification, the room temperature completely rear sheet material thicknessing machine that enters to be cooled is fixed thick, then enters by water mill polissoir
Row polishing.
Embodiment 2
A kind of antibiotic aging-resistant artificial quartz stone plate, it is made up of the raw material of following parts by weight：92 parts of aggregate, resin 12
Part, 2 parts of curing agent, 1 part of coupling agent, 2 parts of colorant, 3 parts of antiseptic, 2 parts of natural lignin, 0.3 part of ultra-violet absorber；Institute
State aggregate to be made up of granular filler and powder filler, the percentage by weight of granular filler is 30%, the percentage by weight of powder filler
For 70%；The granular filler is the glass particle and quartz sand particle that particle size is 5-60 mesh, glass particle and quartz sand
The ratio of weight and number of grain is 3:5；The powder filler is the silica flour and heavy carbonic calcium powder that particle size is 160-1200 mesh,
Its ratio of weight and number is 1:2.
The resin is phenolic resin；The coupling agent is γ-(2,3- the third oxygen of epoxy) propyl trimethoxy silicane；It is described ultraviolet
Light absorbers are benzene well triazole.
The curing agent is made up of the composition of following percentage by weight：ABVN 46%, cyclohexanone peroxide 18%,
Peroxidating (2 ethyl hexanoic acid) tert-butyl ester 36%.
The antiseptic is using the homogeneous mixture of modified zeolite and crude tourmaline as complex carrier, on complex carrier
Load the nano titanium oxide of selenium nitrogen tungsten codope, in described complex carrier, the weight ratio of modified zeolite and crude tourmaline
For 3: 1.
The preparation method of the antiseptic is：
（1）Isopropyl titanate, isopropanol and triethanolamine are mixed and stirred for 1.5-2 hours and obtain the first solution, wherein metatitanic acid
Isopropyl ester, isopropanol, the volume ratio of triethanolamine are 1:6：0.8；
（2）Selenium powder and oxalic acid are added in deionized water, are uniformly mixing to obtain the second solution, wherein, mole of selenium powder and oxalic acid
Than for 1:3, the mol ratio of selenium powder and isopropyl titanate is 1:15；
（3）Urea and citric acid are added in deionized water, are uniformly mixing to obtain the 3rd solution, wherein, urea and citric acid
Mol ratio is 1:1.5, the mol ratio of urea and isopropyl titanate is 1:20；
（4）Ammonium tungstate and pyrolkigneous liquid are added in deionized water, obtain the 4th solution, wherein, mole of ammonium tungstate and pyrolkigneous liquid
Than for 1:2, the mol ratio of ammonium tungstate and isopropyl titanate is 1:30；
（5）Second solution, the 3rd solution and the 4th solution are mixed into the 4th solution, wherein the volume of the 4th solution is 30ml；
（6）By modified zeolite and crude tourmaline by weight 3：1 mixing, then ultra-fine grinding to average grain diameter are less than 5.0 μm, obtain
To complex carrier；The preparation method of wherein described modified zeolite is：Stellerite ore is eluriated, crushing and processing to 560-
580 mesh；It is acidified using 1g epidesmine 0.1M hydrochloric acid 40ml as ratio, by the epidesmine and 15% sodium chloride after acidifying
Stirring reaction 3 hours under insulation, place 2 hours, washed to neutrality at room temperature, modified zeolite is obtained after drying；
（7）In the presence of ultrasonic wave, the 4th solution is added dropwise in above-mentioned first solution, adds above-mentioned complex carrier,
Continue stir 1-3 hours obtain colloidal sol；
（8）It is put into after obtained colloidal sol is placed into ageing 2~3 days in Muffle furnace, 190 is warming up to 5~10 DEG C/minute of programming rates
~200 DEG C are incubated 3.5~4 hours, then are warming up to 550~580 DEG C of 40~50min of insulation with 12~15 DEG C/heating rate, with stove
It is cooled to and takes out cooling to be at room temperature ground to particle diameter be 200~400nm.
The preparation method of above-mentioned quartzite slate is：（1）Each raw material is weighed by proportioning, and it is separated；
（2）Antiseptic is added in resin, is stirred under vacuum 6~10min of mixing；Then add colorant, coupling agent, aggregate,
Natural lignin, ultra-violet absorber, it is stirred under vacuum 6~8min of mixing；Be eventually adding curing agent, be stirred under vacuum mixing 6~
8min, obtain compound；
（3）Compound is evenly laid out in template；
（4）Template is sent into vacuum vibration formation pressing machine and vibrates compressing, the vacuum in the vacuum vibration formation pressing machine
Degree control be -0.1~-0.08MPa, and the control of vacuum vibration formation pressing machine working frequency is 50Hz, and the static pressure on pressure head controls
For 30~50kg, 180~300s is suppressed；
（5）After vibration is compressing, solidification for the first time being carried out successively and is solidified for the second time, the temperature of the first time solidification is
60~80 DEG C, 15~20 minutes time；Second of 100 ± 2 DEG C of solidification temperature, hardening time are 10~20 minutes；
（6）After the completion of solidification, the room temperature completely rear sheet material thicknessing machine that enters to be cooled is fixed thick, then enters by water mill polissoir
Row polishing.
Embodiment 3
A kind of antibiotic aging-resistant artificial quartz stone plate, it is made up of the raw material of following parts by weight：88 parts of aggregate, resin 8
Part, 0.8 part of curing agent, 0.8 part of coupling agent, 0.1 part of colorant, 1 part of antiseptic, 1 part of natural lignin, ultra-violet absorber
0.1 part；The aggregate is made up of granular filler and powder filler, and the percentage by weight of granular filler is 20%, the weight of powder filler
It is 80% to measure percentage；The granular filler is the glass particle and quartz sand particle that particle size is 5-60 mesh, glass particle and
The ratio of weight and number of quartz sand particle is 3:5；The powder filler is the silica flour that particle size is 160-1200 mesh and weight carbon
Sour calcium powder, its ratio of weight and number are 1:2.
The resin is polyurethane resin；The coupling agent is gamma-aminopropyl-triethoxy-silane；The ultra-violet absorber is
2- hydroxy benzophenones.
The curing agent is made up of the composition of following percentage by weight：ABVN 46%, cyclohexanone peroxide 18%,
Peroxidating (2 ethyl hexanoic acid) tert-butyl ester 36%.
The antiseptic is using the homogeneous mixture of modified zeolite and crude tourmaline as complex carrier, on complex carrier
Load the nano titanium oxide of selenium nitrogen tungsten codope, in described complex carrier, the weight ratio of modified zeolite and crude tourmaline
For 2: 1.
The preparation method of the antiseptic is：
（1）Isopropyl titanate, isopropanol and triethanolamine are mixed and stirred for 1.5-2 hours and obtain the first solution, wherein metatitanic acid
Isopropyl ester, isopropanol, the volume ratio of triethanolamine are 1:5：0.8；
（2）Selenium powder and oxalic acid are added in deionized water, are uniformly mixing to obtain the second solution, wherein, mole of selenium powder and oxalic acid
Than for 1:3, the mol ratio of selenium powder and isopropyl titanate is 1:15；
（3）Urea and citric acid are added in deionized water, are uniformly mixing to obtain the 3rd solution, wherein, urea and citric acid
Mol ratio is 1:1.5, the mol ratio of urea and isopropyl titanate is 1:20；
（4）Ammonium tungstate and pyrolkigneous liquid are added in deionized water, obtain the 4th solution, wherein, mole of ammonium tungstate and pyrolkigneous liquid
Than for 1:2, the mol ratio of ammonium tungstate and isopropyl titanate is 1:30；
（5）Second solution, the 3rd solution and the 4th solution are mixed into the 4th solution, wherein the volume of the 4th solution is 30ml；
（6）By modified zeolite and crude tourmaline by weight 2：1 mixing, then ultra-fine grinding to average grain diameter are less than 5.0 μm, obtain
To complex carrier；The preparation method of wherein described modified zeolite is：Stellerite ore is eluriated, crushing and processing to 560-
580 mesh；It is acidified using 1g epidesmine 0.1M hydrochloric acid 40ml as ratio, by the epidesmine and 15% sodium chloride after acidifying
Stirring reaction 3 hours under insulation, place 2 hours, washed to neutrality at room temperature, modified zeolite is obtained after drying；
（7）In the presence of ultrasonic wave, the 4th solution is added dropwise in above-mentioned first solution, adds above-mentioned complex carrier,
Continue stir 1-3 hours obtain colloidal sol；
（8）It is put into after obtained colloidal sol is placed into ageing 2~3 days in Muffle furnace, 190 is warming up to 5~10 DEG C/minute of programming rates
~200 DEG C are incubated 3.5~4 hours, then are warming up to 550~580 DEG C of 40~50min of insulation with 12~15 DEG C/heating rate, with stove
It is cooled to and takes out cooling to be at room temperature ground to particle diameter be 200~400nm.
The preparation method of above-mentioned quartzite slate is：（1）Each raw material is weighed by proportioning, and it is separated；
（2）Antiseptic is added in resin, is stirred under vacuum 6~10min of mixing；Then add colorant, coupling agent, aggregate,
Natural lignin, ultra-violet absorber, it is stirred under vacuum 6~8min of mixing；Be eventually adding curing agent, be stirred under vacuum mixing 6~
8min, obtain compound；
（3）Compound is evenly laid out in template；
（4）Template is sent into vacuum vibration formation pressing machine and vibrates compressing, the vacuum in the vacuum vibration formation pressing machine
Degree control be -0.1~-0.08MPa, and the control of vacuum vibration formation pressing machine working frequency is 50Hz, and the static pressure on pressure head controls
For 30~50kg, 180~300s is suppressed；
（5）After vibration is compressing, solidification for the first time being carried out successively and is solidified for the second time, the temperature of the first time solidification is
60~80 DEG C, 15~20 minutes time；Second of 100 ± 2 DEG C of solidification temperature, hardening time are 10~20 minutes；
（6）After the completion of solidification, the room temperature completely rear sheet material thicknessing machine that enters to be cooled is fixed thick, then enters by water mill polissoir
Row polishing.
Comparative example 1
Based on embodiment 1, the difference is that only：Curing agent is made up of the composition of following percentage by weight in this comparative example：Cross
Peroxyester 64%, peroxidating (2 ethyl hexanoic acid) tert-butyl ester 36%.
Comparative example 2
Based on embodiment 1, the difference is that only：Curing agent is made up of the composition of following percentage by weight in this comparative example：It is even
The different heptonitrile 46% of nitrogen two, peroxidating (2 ethyl hexanoic acid) tert-butyl ester 54%.
Comparative example 3
Based on embodiment 1, the difference is that only：Curing agent is made up of the composition of following percentage by weight in this comparative example：It is even
The different heptonitrile 82% of nitrogen two, cyclohexanone peroxide 18%.
Comparative example 4
Based on embodiment 1, the difference is that only：Antiseptic is only used as carrier using modified zeolite in this comparative example.
Comparative example 5
Based on embodiment 1, the difference is that only：Antiseptic is only used as carrier using crude tourmaline in this comparative example.
Comparative example 6
Based on embodiment 1, the difference is that only：In this comparative example on complex carrier load undoped with nanometer titanium dioxide
Titanium.
Test example 1
Artificial quartz in lump obtained by 1-3 of the embodiment of the present invention and comparative example 1-3 is subjected to conventional products performance detection, the examination criteria
For：JC908-2013.
Mohs' hardness arranges from high to low：1=embodiment of embodiment 2>Embodiment 3>Comparative example 3>2=comparative example of comparative example 1；
Mohs' hardness wherein in embodiment 3 reaches 6, and the Mohs' hardness in comparative example 3 is 5.
Compression strength numerical value is higher, illustrates that the anti-pressure ability of sample is stronger, compression strength arranges from high to low：Embodiment 1>
Embodiment 3>Embodiment 2>Comparative example 3>Comparative example 2>Comparative example 1；Compression strength wherein in embodiment 2 is 280.6MPa, right
Compression strength in ratio 3 is 162MPa.
Bending strength numerical value is higher, illustrates that the bending resistance of sample is stronger, bending strength arranges from high to low：Embodiment
1>Embodiment 2>Embodiment 3>Comparative example 3>Comparative example 2>Comparative example 1；Bending strength wherein in embodiment 2 is 75MPa, contrast
Bending strength in example 3 is 45MPa.
Thermal linear expansion coefficient numerical value is lower, illustrates that the temperature distortion degree of sample is lower, and thermal linear expansion coefficient is from low
Arranged to height：Embodiment 3<Embodiment 2<Embodiment 1<Comparative example 2<Comparative example 3<It is linear in comparative example 1, wherein embodiment 1
Thermal coefficient of expansion is 2.8 × 10-5/ DEG C, the thermal linear expansion coefficient in comparative example 2 is 3.5 × 10-5/℃。
Anti-aging test：After 200 hours degradations, outward appearance crack-free, bubble, slight crack and surface in embodiment 1-3
Texture changes, and has rupture, bubble, slight crack and surface tactile sensation change in comparative example 1-3；Color before and after burn-in test in embodiment 1-3
Difference is respectively 1.03,1.02,1.01, and aberration is respectively 1.4,1.6,1.5 before and after burn-in test in comparative example 1-3.
According to detection, 1-3 of embodiment of the present invention artificial quartz stone plate meets the standard, and relative to comparative example 1-
3, the physical detection performance of the artificial quartz stone plate of embodiment 1 to 3 is significantly increased, particularly Mohs' hardness, compression strength
Greatly enhanced with bending strength, thermal linear expansion coefficient numerical value reduces, and ageing resistace is substantially better than comparative example 1-3.
Test example 2
Bacteriostatic experiment is carried out by the embodiment of the present invention 1 to 3 and with the artificial quartz in lump prepared by comparative example 4-6, experimental strain is
Staphylococcus aureus, inoculum density are 1.1 × 106Cfu/mL, by testing the logarithmic mean value after contacting elution 24 hours
Antilogarithm determine its fungistatic effect, the results showed that the antibacterial effect of the artificial quartz in lump of the embodiment of the present invention 1 to 3 is obvious
Better than comparative example 4-6.
Embodiment described above only expresses embodiments of the present invention, and its description is more specific and detailed, but can not
Therefore the limitation to the scope of the claims of the present invention is interpreted as, as long as the skill obtained using the form of equivalent substitution or equivalent transformation
Art scheme, it all should fall within the scope and spirit of the invention.
Claims (8)
1. a kind of preparation method of antibiotic aging-resistant artificial quartz stone plate, it is characterised in that comprise the following steps：
（1）Each raw material is weighed by proportioning, and it is separated；The parts by weight of wherein each raw material are as follows：Aggregate 88-92 parts, tree
Fat 8-12 parts, curing agent 0.8-2 parts, coupling agent 0.8-1 parts, colorant 0.1-2 parts, antiseptic 1-3 parts, natural lignin 1-2
Part, ultra-violet absorber 0.1-0.3 parts；The aggregate is made up of granular filler and powder filler, the weight percent of granular filler
Than being for 20-30%, powder filler percentage by weight：70-80%；The granular filler is the glass that particle size is 5-60 mesh
The ratio of weight and number of particle and quartz sand particle, glass particle and quartz sand particle is 3:5；The powder filler is that particle diameter is big
Small silica flour and heavy carbonic calcium powder for 160-1200 mesh, its ratio of weight and number are 1:2；
（2）Antiseptic is added in resin, is stirred under vacuum 6~10min of mixing；Then add colorant, coupling agent, aggregate,
Natural lignin, ultra-violet absorber, it is stirred under vacuum 6~8min of mixing；Be eventually adding curing agent, be stirred under vacuum mixing 6~
8min, obtain compound；
（3）Compound is evenly laid out in template；
（4）Template is sent into vacuum vibration formation pressing machine and vibrates compressing, the vacuum in the vacuum vibration formation pressing machine
Degree control be -0.1~-0.08MPa, and the control of vacuum vibration formation pressing machine working frequency is 50Hz, and the static pressure on pressure head controls
For 30~50kg, 180~300s is suppressed；
（5）After vibration is compressing, solidification for the first time being carried out successively and is solidified for the second time, the temperature of the first time solidification is
60~80 DEG C, 15~20 minutes time；Second of 100 ± 2 DEG C of solidification temperature, hardening time are 10~20 minutes；
（6）After the completion of solidification, the room temperature completely rear sheet material thicknessing machine that enters to be cooled is fixed thick, then enters by water mill polissoir
Row polishing.
2. the preparation method of antibiotic aging-resistant artificial quartz stone plate as claimed in claim 1, it is characterised in that the resin
One kind in epoxy resin, phenolic resin, acrylic resin, polyurethane resin.
3. the preparation method of antibiotic aging-resistant artificial quartz stone plate as claimed in claim 1, it is characterised in that the coupling
Agent is γ-methacryloxypropyl trimethoxy silane, γ-(2,3- the third oxygen of epoxy) propyl trimethoxy silicane, N- β
(aminoethyl)-γ-aminopropyltriethoxy dimethoxysilane, N- (β-aminoethyl)-gamma-aminopropyl-triethoxy-silane, N- β (ammonia
Ethyl)-γ-aminopropyltrimethoxysilane, anilinomethyl triethoxysilane, gamma-aminopropyl-triethoxy-silane, ethene
One kind in ethyl triethoxy silicane alkane, vinyltrimethoxy silane and γ-chloropropyl triethoxysilane.
4. the preparation method of antibiotic aging-resistant artificial quartz stone plate as claimed in claim 1, it is characterised in that described ultraviolet
Light absorbers are at least one of phenyl salicylate, acetylsalicylic acid, benzene well triazole, 2- hydroxy benzophenones.
5. the preparation method of antibiotic aging-resistant artificial quartz stone plate as claimed in claim 1, it is characterised in that the solidification
Agent is made up of the composition of following percentage by weight：ABVN 46%, cyclohexanone peroxide 18%, peroxidating (2- ethyl hexyls
Acid) tert-butyl ester 36%.
6. the preparation method of antibiotic aging-resistant artificial quartz stone plate as claimed in claim 1, it is characterised in that the antibacterial
Agent loads selenium nitrogen tungsten codope using the homogeneous mixture of modified zeolite and crude tourmaline as complex carrier on complex carrier
Nano titanium oxide, in described complex carrier, the weight ratio of modified zeolite and crude tourmaline is（2-3）∶1.
7. the preparation method of antibiotic aging-resistant artificial quartz stone plate as claimed in claim 6, it is characterised in that the antibacterial
The preparation method of agent is：
（1）Isopropyl titanate, isopropanol and triethanolamine are mixed and stirred for 1.5-2 hours and obtain the first solution, wherein metatitanic acid
Isopropyl ester, isopropanol, the volume ratio of triethanolamine are 1:（5-6）：0.8；
（2）Selenium powder and oxalic acid are added in deionized water, are uniformly mixing to obtain the second solution, wherein, mole of selenium powder and oxalic acid
Than for 1:3, the mol ratio of selenium powder and isopropyl titanate is 1:15；
（3）Urea and citric acid are added in deionized water, are uniformly mixing to obtain the 3rd solution, wherein, urea and citric acid
Mol ratio is 1:1.5, the mol ratio of urea and isopropyl titanate is 1:20；
（4）Ammonium tungstate and pyrolkigneous liquid are added in deionized water, obtain the 4th solution, wherein, mole of ammonium tungstate and pyrolkigneous liquid
Than for 1:2, the mol ratio of ammonium tungstate and isopropyl titanate is 1:30；
（5）Second solution, the 3rd solution and the 4th solution are mixed into the 4th solution, wherein the volume of the 4th solution is 30ml；
（6）By modified zeolite and crude tourmaline by weight（2-3）：1 mixing, then ultra-fine grinding to average grain diameter are less than 5.0 μ
M, obtain complex carrier；
（7）In the presence of ultrasonic wave, the 4th solution is added dropwise in above-mentioned first solution, adds above-mentioned complex carrier,
Continue stir 1-3 hours obtain colloidal sol；
（8）It is put into after obtained colloidal sol is placed into ageing 2~3 days in Muffle furnace, 190 is warming up to 5~10 DEG C/minute of programming rates
~200 DEG C are incubated 3.5~4 hours, then are warming up to 550~580 DEG C of 40~50min of insulation with 12~15 DEG C/heating rate, with stove
It is cooled to and takes out cooling to be at room temperature ground to particle diameter be 200~400nm.
8. the preparation method of antibiotic aging-resistant artificial quartz stone plate as claimed in claim 6, it is characterised in that the modification
The preparation method of zeolite is：Stellerite ore is eluriated, crushing and processing to 560-580 mesh；With 1g epidesmine 0.1M salt
Sour 40ml be ratio be acidified, by the epidesmine after acidifying and 15% sodium chloride under insulation stirring reaction 3 hours, room
Temperature is lower to be placed 2 hours, washs to neutrality, and modified zeolite is obtained after drying.
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| CN201710890671.3A CN107553921A (en) | 2017-09-27 | 2017-09-27 | A kind of preparation method of antibiotic aging-resistant artificial quartz stone plate |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112794731A (en) * | 2020-12-31 | 2021-05-14 | 湖北钊晟新材料科技有限公司 | Quartz stone plate baking and curing process |
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| CN102229189A (en) * | 2011-06-21 | 2011-11-02 | 云浮市新富云岗石有限公司 | Square stock type artificial quartzite plate and manufacturing method thereof |
| CN103406135A (en) * | 2013-08-07 | 2013-11-27 | 江苏大学 | Preparation method for synthesizing N-TiO2@WSe2 photocatalyst through sol-gel method and application of N-TiO2@WSe2 photocatalyst |
| CN105415764A (en) * | 2015-12-04 | 2016-03-23 | 东莞友联建筑材料有限公司 | Composite quartz board and manufacturing process thereof |
| CN106186816A (en) * | 2016-06-30 | 2016-12-07 | 禹州市远大塑料电器有限责任公司 | A kind of environment protection type sheet material and preparation technology thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102229189A (en) * | 2011-06-21 | 2011-11-02 | 云浮市新富云岗石有限公司 | Square stock type artificial quartzite plate and manufacturing method thereof |
| CN103406135A (en) * | 2013-08-07 | 2013-11-27 | 江苏大学 | Preparation method for synthesizing N-TiO2@WSe2 photocatalyst through sol-gel method and application of N-TiO2@WSe2 photocatalyst |
| CN105415764A (en) * | 2015-12-04 | 2016-03-23 | 东莞友联建筑材料有限公司 | Composite quartz board and manufacturing process thereof |
| CN106186816A (en) * | 2016-06-30 | 2016-12-07 | 禹州市远大塑料电器有限责任公司 | A kind of environment protection type sheet material and preparation technology thereof |
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| CN112794731A (en) * | 2020-12-31 | 2021-05-14 | 湖北钊晟新材料科技有限公司 | Quartz stone plate baking and curing process |
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