CN107552329B - Anti-fog shower-coating production line integrating anti-fog heat curing furnace - Google Patents
Anti-fog shower-coating production line integrating anti-fog heat curing furnace Download PDFInfo
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- CN107552329B CN107552329B CN201710902389.2A CN201710902389A CN107552329B CN 107552329 B CN107552329 B CN 107552329B CN 201710902389 A CN201710902389 A CN 201710902389A CN 107552329 B CN107552329 B CN 107552329B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000000576 coating method Methods 0.000 title claims abstract description 13
- 239000011248 coating agent Substances 0.000 title claims abstract description 12
- 238000013007 heat curing Methods 0.000 title claims abstract description 8
- 238000007766 curtain coating Methods 0.000 claims abstract description 62
- 239000003973 paint Substances 0.000 claims abstract description 53
- 239000000725 suspension Substances 0.000 claims abstract description 30
- 238000001723 curing Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The application discloses an anti-fog curtain coating production line integrating an anti-fog heat curing furnace, which comprises a curing furnace, wherein a curtain coating production workshop is arranged on the side edge of the curing furnace, a circulating type suspension conveying line is arranged in the curtain coating production workshop, and a plurality of clamping tools are arranged on the circulating type suspension conveying line at intervals; the circulating type suspension conveying line is connected with a driving device arranged in the curtain coating production workshop; a curtain coating robot is arranged in the curtain coating production workshop; the side of the curtain coating robot is provided with a paint dropping groove, and the paint dropping groove is positioned below the circulating suspension conveying line; the curtain coating robot is connected with a paint supply system arranged in a curtain coating production workshop; and a transfer robot is arranged in the curtain coating production workshop. According to the application, the inner surface of the car lamp is coated in a spray coating mode, the spray coating paint can be recycled, the paint waste cost is reduced, the anti-fog coating film thickness is improved, the anti-fog performance of a workpiece is improved, and the VOC emission concentration and emission can be effectively reduced.
Description
Technical Field
The application relates to the field of coating equipment, in particular to an anti-fog curtain coating production line integrating an anti-fog heat curing furnace.
Background
Along with the continuous development and improvement of the technology in the automobile industry, the coating process of the automobile lamp is also continuously improved, the original lamp headlamp is only provided with an outer surface UV coating, the use requirement of customers cannot be met, an anti-fog coating is required to be provided on the inner surface of the lamp so as to ensure the anti-fog effect of the lamp, and the existing lamp headlamp anti-fog coating basically adopts a spraying mode, so that the following defects exist: 1. the paint utilization rate is low, and the paint utilization rate is only about 30% in a spraying mode; 2. the thickness of the paint film is thinner, so that the anti-fog performance is affected; 3. the VOC emission concentration is high, and the environment is not protected.
Disclosure of Invention
The application aims to overcome the defects in the prior art and provide the anti-fog curtain coating production line which is simple in structure, convenient to operate and practical and integrates the anti-fog heat curing furnace.
The application is realized by the following modes:
an anti-fog shower coating production line integrating an anti-fog heat curing furnace, which is characterized in that: the automatic curtain coating device comprises a curing furnace 8, wherein a curtain coating production workshop 9 is arranged on the side edge of the curing furnace 8, a circulating type suspension conveying line 1 is arranged in the curtain coating production workshop 9, and a plurality of clamping tools 10 are arranged on the circulating type suspension conveying line 1 at intervals; the circulating type suspension conveying line 1 is connected with a driving device arranged in a curtain coating production workshop 9; a curtain coating robot 4 is arranged in the curtain coating production workshop 9; the side of the curtain coating robot 4 is provided with a paint dropping groove 3, and the paint dropping groove 3 is positioned below the circulating suspension conveying line 1; the curtain coating robot 4 is connected with a paint supply system 5 arranged in a curtain coating production workshop 9; a transfer robot 7 is arranged in the curtain coating production workshop 9.
Further, a paint dripping section 6 is arranged in the curtain coating production workshop 9, and the paint dripping section 6 is positioned below the circulating suspension conveying line 1.
Further, the paint dropping groove 3 and the paint dropping section 6 are respectively communicated with a paint collecting barrel through connecting pipes, and the paint collecting barrel is connected with a paint supply system 5.
Further, the transfer robot 7 is located at the side of the feed inlet of the curing oven 8.
Further, a tensioning device 11 is arranged in the curtain coating production workshop 9, and the tensioning device 11 is connected with the circulating suspension conveying line 1.
Further, a CCD camera 2 is arranged in the curtain coating production workshop 9; the CCD camera 2 is positioned at the side edge of the circulating type suspension conveying line 1.
The application has the beneficial effects that: the anti-fog coating is simple in structure, the inner surface of the car lamp is coated in a curtain coating mode, curtain coating paint can be recycled, the paint waste cost is reduced, meanwhile, the anti-fog coating thickness is improved, the anti-fog performance of a workpiece is improved, and the VOC emission concentration and emission can be effectively reduced.
Drawings
FIG. 1 is a front elevational view of the present application;
figure 2 is a top view of the inventive structure.
Detailed Description
The technical scheme of the application is further specifically described below through specific embodiments and with reference to the accompanying drawings. It should be understood that the embodiments of the present application are not limited to the following examples, and that any modifications and/or changes made to the present application will fall within the scope of the present application.
Examples:
an anti-fog curtain coating production line integrating an anti-fog heat curing furnace into a whole is shown in fig. 1 and 2, and comprises a curing furnace 8, wherein a curtain coating production workshop 9 is arranged on the side edge of the curing furnace 8, a circulating type suspension conveying line 1 is arranged in the curtain coating production workshop 9, and a plurality of clamping tools 10 are arranged on the circulating type suspension conveying line 1 at intervals; the circulating type suspension conveying line 1 is connected with a driving device arranged in a curtain coating production workshop 9; a curtain coating robot 4 is arranged in the curtain coating production workshop 9; the side of the curtain coating robot 4 is provided with a paint dropping groove 3, and the paint dropping groove 3 is positioned below the circulating suspension conveying line 1; the curtain coating robot 4 is connected with a paint supply system 5 arranged in a curtain coating production workshop 9; a transfer robot 7 is arranged in the curtain coating production workshop 9; the transfer robot 7 is positioned at the side edge of the feed inlet of the curing oven 8; the paint dripping section 6 is arranged in the curtain coating production workshop 9, the paint dripping section 6 is positioned below the circulating suspension conveying line 1, and paint is collected.
In this embodiment, the structure of the curing oven 8 can be referred to as 201620689584.2, and the name of the curing oven is a vertical continuous tempering oven, and the tempering oven is similar to the circulating structure of the curing oven, so the structure of the curing oven 8 will not be described in detail.
In this embodiment, the structure of the clamping fixture 10 can refer to patent number 201621289675.3, and the name is a lamp clamping fixture suitable for various lamp coating lines, and therefore, the structure of the clamping fixture 10 will not be described in detail.
In the embodiment, the paint dropping groove 3 and the paint dropping section 6 are respectively communicated with a paint collecting barrel through connecting pipes, and the paint collecting barrel is connected with a paint supply system 5; most of the sprayed paint flows into the paint dropping groove 3 and flows into the paint collecting barrel, a small part of the paint falls on the paint dropping section 6 in the operation of a workpiece, and the paint also flows into the paint collecting barrel after being collected, and the paint supplying system 5 pumps out the paint in the paint collecting barrel and recycles the paint after being filtered.
In this embodiment, the shower robot 4 and the transfer robot 7 are all common mechanical robots in the market.
In this embodiment, a tensioning device 11 is arranged in the curtain coating production workshop 9, the tensioning device 11 is connected with the circulating suspension conveying line 1, and the tightness of the circulating suspension conveying line 1 is adjusted.
In the embodiment, a CCD camera 2 is arranged in a curtain coating production workshop 9; the CCD camera 2 is positioned at the side of the circulating suspension conveying line 1.
In the embodiment, the circulating type suspension conveying line 1 adopts an intermittent operation mode, after a workpiece runs in place, the curtain coating robot 4 is responsible for curtain coating, and the workpiece transferring robot 7 is responsible for transferring the workpiece after curtain coating to the curing oven 8; the curing oven 8 adopts an intermittent operation mode, after the curing oven is operated in place, the material is discharged by the transfer robot 7, and after the material is discharged by the transfer robot 7, a basket hanging station is operated; clamping tools 10 are uniformly distributed on the circulating type suspension conveying line 1, the clamping tools 10 can be suitable for simultaneous production of 4 lamps, and only the clamping tools 10 are required to be switched to different stations; all parts are spliced by adopting a module, so that the installation is convenient, the field installation time can be greatly shortened, and the engineering progress is ensured.
During implementation, workpiece data of the clamping tool 10 on the circulating type suspension conveying line 1 shot by the CCD camera 2 are transmitted to the curtain coating robot 4, the curtain coating robot 4 performs curtain coating according to the types of workpieces, after the workpieces subjected to curtain coating pass through the paint dropping section 6, the workpieces reach the operation range of the workpiece transferring robot 7, and then the workpiece transferring robot 7 sends the workpieces into the curing furnace 8 for curing.
The foregoing description is only illustrative of the present application and is not intended to limit the scope of the application, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present application.
Claims (1)
1. An anti-fog shower coating production line integrating an anti-fog heat curing furnace, which is characterized in that: the automatic curtain coating device comprises a curing furnace (8), wherein a curtain coating production workshop (9) is arranged on the side edge of the curing furnace (8), a circulating type suspension conveying line (1) is arranged in the curtain coating production workshop (9), and a plurality of clamping tools (10) are arranged on the circulating type suspension conveying line (1) at intervals; the circulating type suspension conveying line (1) is connected with a driving device arranged in a curtain coating production workshop (9); a curtain coating robot (4) is arranged in the curtain coating production workshop (9); the side of the curtain coating robot (4) is provided with a paint dropping groove (3), and the paint dropping groove (3) is positioned below the circulating type suspension conveying line (1); the curtain coating robot (4) is connected with a paint supply system (5) arranged in a curtain coating production workshop (9); a transfer robot (7) is arranged in the curtain coating production workshop (9); a paint dripping section (6) is arranged in the curtain coating production workshop (9); the circulating type suspension conveying line (1) adopts an intermittent operation mode, after a workpiece runs in place, the curtain coating robot (4) is responsible for curtain coating, and the workpiece transferring robot (7) is responsible for transferring the sprayed workpiece to the curing furnace (8); the curing oven (8) adopts an intermittent operation mode, and after the curing oven is operated in place, the material is discharged by the transfer robot (7); the transfer robot (7) is positioned at the side edge of the feed inlet of the curing furnace (8); the paint dropping section (6) is positioned below the circulating suspension conveying line (1); the paint dropping groove (3) and the paint dropping section (6) are respectively communicated with a paint collecting barrel through connecting pipes, and the paint collecting barrel is connected with a paint supply system (5); a CCD camera (2) is arranged in the curtain coating production workshop (9); a tensioning device (11) is arranged in the curtain coating production workshop (9), and the tensioning device (11) is connected with the circulating suspension conveying line (1); the CCD camera (2) is positioned at the side edge of the circulating type suspension conveying line (1).
Priority Applications (1)
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CN201710902389.2A CN107552329B (en) | 2017-09-29 | 2017-09-29 | Anti-fog shower-coating production line integrating anti-fog heat curing furnace |
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CN201710902389.2A CN107552329B (en) | 2017-09-29 | 2017-09-29 | Anti-fog shower-coating production line integrating anti-fog heat curing furnace |
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CN107552329A CN107552329A (en) | 2018-01-09 |
CN107552329B true CN107552329B (en) | 2023-11-14 |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08243464A (en) * | 1995-03-14 | 1996-09-24 | Toshiba Chem Corp | Insulating varnish drying and curing apparatus |
CN203002568U (en) * | 2013-01-22 | 2013-06-19 | 惠州市长胜实业有限公司 | Curtain coater |
CN103480531A (en) * | 2013-09-24 | 2014-01-01 | 惠州市金山电子有限公司 | Soundbox paint spraying production line |
CN203578161U (en) * | 2013-09-06 | 2014-05-07 | 杨海生 | Automobile seat framework spray-coating line |
CN204685355U (en) * | 2015-06-05 | 2015-10-07 | 山东豪迈机械制造有限公司 | Container spray-painting production line |
CN105107697A (en) * | 2015-08-31 | 2015-12-02 | 重庆望变电气(集团)股份有限公司 | Environment-friendly paint spraying technology |
CN205183030U (en) * | 2015-11-14 | 2016-04-27 | 东莞市新力光表面处理科技有限公司 | Antifog lacquer automatic spraying production line of new -type car light |
CN106000764A (en) * | 2016-06-30 | 2016-10-12 | 东莞市金隆机械设备有限公司 | Showering curtain-type coating equipment |
CN207430623U (en) * | 2017-09-29 | 2018-06-01 | 伟通工业设备(江苏)有限公司 | A kind of antifog showering production line for collecting antifog heat cure stove one |
-
2017
- 2017-09-29 CN CN201710902389.2A patent/CN107552329B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08243464A (en) * | 1995-03-14 | 1996-09-24 | Toshiba Chem Corp | Insulating varnish drying and curing apparatus |
CN203002568U (en) * | 2013-01-22 | 2013-06-19 | 惠州市长胜实业有限公司 | Curtain coater |
CN203578161U (en) * | 2013-09-06 | 2014-05-07 | 杨海生 | Automobile seat framework spray-coating line |
CN103480531A (en) * | 2013-09-24 | 2014-01-01 | 惠州市金山电子有限公司 | Soundbox paint spraying production line |
CN204685355U (en) * | 2015-06-05 | 2015-10-07 | 山东豪迈机械制造有限公司 | Container spray-painting production line |
CN105107697A (en) * | 2015-08-31 | 2015-12-02 | 重庆望变电气(集团)股份有限公司 | Environment-friendly paint spraying technology |
CN205183030U (en) * | 2015-11-14 | 2016-04-27 | 东莞市新力光表面处理科技有限公司 | Antifog lacquer automatic spraying production line of new -type car light |
CN106000764A (en) * | 2016-06-30 | 2016-10-12 | 东莞市金隆机械设备有限公司 | Showering curtain-type coating equipment |
CN207430623U (en) * | 2017-09-29 | 2018-06-01 | 伟通工业设备(江苏)有限公司 | A kind of antifog showering production line for collecting antifog heat cure stove one |
Non-Patent Citations (2)
Title |
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UV固化与高光涂装;傅国良;;家具(01);97-99 * |
吴振彪 王正家.《工业机器人 第二版》.华中科技大学出版社,2006,(第2版),110-112. * |
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