CN107552124A - A kind of more qualities are fresh to grind rice automatic processing system and method - Google Patents

A kind of more qualities are fresh to grind rice automatic processing system and method Download PDF

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Publication number
CN107552124A
CN107552124A CN201710857347.1A CN201710857347A CN107552124A CN 107552124 A CN107552124 A CN 107552124A CN 201710857347 A CN201710857347 A CN 201710857347A CN 107552124 A CN107552124 A CN 107552124A
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rice
plate
frame
meter
affixed
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郑永军
曹涛
谭彧
赵振焱
张通
李艳
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China Agricultural University
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China Agricultural University
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Abstract

The invention discloses a kind of fresh mill rice automatic processing system of the more qualities for belonging to food processing technology field and method;The system includes:Rice matter governor motion, slave computer, rice sector, transmission mechanism, frame, scale hooper, slave frame, brown rice storage system, rice bran bag, blower fan and host computer;Rice sector and scale hooper are installed on the middle part of frame, and transmission mechanism is installed on the bottom of frame, and slave computer is installed on outside the side of frame;The shell of rice matter governor motion and rice sector is affixed;The rice output outlet of rice sector is located at the top of scale hooper, and the rice-entering port of rice sector is located at the lower section of brown rice stocking system;Improved on the basis of existing known products, with reference to the feature of other corresponding products, so that the system, which reaches, can complete constant temperature fresh-keeping storage, a variety of qualities fresh mill rice automatic switchover processing, vibrational state and the control for persistently going out rice output accurate weighing, storage room brown rice amount in the case of rice.Automaticity is high, and fault rate is low.

Description

A kind of more qualities are fresh to grind rice automatic processing system and method
Technical field
The invention belongs to the technical field of food processing, be specifically related to a kind of fresh mill rice automatic processing system of more qualities and Method.
Background technology
As technology develops, there is polytype rice milling unit in rice mill market at present, including vertical pearling equipment and Sleeping gesture rice milling unit, with attention of the people to health, the husk rice machine equipment occurred in the market can also realize manual tune The function of rice matter is saved, such as in China patent of invention ZL2016201676694, realizes regulation rice matter manually, adjusts out people not With the fresh mill rice of the quality of demand.The mechanism of this fresh rice machine regulation rice matter of plumule is that side is to rice milling chamber by bar linkage structure Outlet carries out application pressure and grinds different rice matter, and can not realize accurate reproduction rice matter adjusting position.And it can not realize Automatic weighing, a meter matter is automatically adjusted, it is almost whole to need manually to participate in, it is far apart with automatic machining function;Such a stone roller simultaneously Rice mechanism includes husk rice rolling and cavity outlet in cavity, and husk rice rolling is for helical structure, by the brown rice flowed down in storage room by turning Flowed at trend rice milling chamber output clamping, husk rice rolling band is moved brown rice and pushed away to outside, while has pressing plate to hinder husk rice outside cavity outlet The brown rice outflow of intracavitary, so as in rice milling chamber expert into extruding force mutual between brown rice, husk rice rolling and cavity, this extruding force Brown rice can be promoted to slough last layer of chaff skin, the size of extruding force determines the removal degree of chaff skin, along with coming off for chaff skin, Rice nutritional ingredient highest germ fraction, which also occurs, to come off, and extruding force is bigger, and the degree of coming off may be bigger, the meter Yue got Pure white, but the loss of the rice nutrient composition content of this excessively pure white is very big, so the smaller fresh mill rice of Inner extrusion power stays embryo Degree is higher, but it is edible when mouthfeel it is poorer.
Change pressure of milling is disclosed in China patent of invention ZL2015110039360 can obtain corresponding rate of kernels with remained germ May, but the patent of invention only determines the most effective processing method milled when a kind of guarantee rate of kernels with remained germ is more than 80%;Not With good grounds specific mouthfeel and existing nutritive value make specific setting.
There is small-sized cabinet-type rice milling machine successively in the market simultaneously, but such rice mill has following deficiency:
1. the automatic and accurate that different rate of kernels with remained germ can not be carried out to processing brown rice switches, it can not meet the people to various mouths The demand of taste rice finished product.
2. it is not carried out in processing in the case of strong vibration interference, to the accurate weighing of machined rice.
3. it is not directed to the fresh-keeping measure to brown rice raw grain and brown rice storage room residue rice amount detection method.
In order to meet the consumption habit of the needs of existing mankind are to healthy food and mankind nowadays, solved required for the present invention Technical problem be to provide and a kind of can accurately automatically adjust the match mechanism for staying embryo situation.
The content of the invention
The problem of present invention is directed in background technology, it is proposed that a kind of more fresh mill rice automatic processing systems of quality, its feature It is, including:Rice matter governor motion, slave computer, rice sector, transmission mechanism, frame and scale hooper;Wherein rice sector and title Batch box is installed on the middle part of frame, and transmission mechanism is installed on the bottom of frame, and slave computer is installed on outside the side of frame;Wherein pass V belt translation is used between motivation structure and rice sector;
The rice matter governor motion is by position sensor, spring, push pedal, the first leading screw, stepper motor, U-shaped frame, fixed plate Formed with two connecting rods;U-shaped frame is the flattened rectangular pipe of right openings, and the shell of openend and rice sector is affixed, Gu The top surface of fixed board and bottom surface are affixed with the inner side of U-shaped frame top plate and bottom plate respectively, and position sensor is installed in the top plate of U-shaped frame Side,;Stepper motor is installed on the outside of U-shaped frame left plate, and output end and leading screw are affixed;One end of spring and push pedal are affixed, The other end is withstood on outside the pressing plate of rice sector;One end of two connecting rods and the left plate of U-shaped frame are affixed, the other end and fixed plate Affixed, push pedal and the first leading screw form lead screw pair, and push pedal forms sliding pairs with two connecting rods, wherein the axis of the first leading screw with The axis of two connecting rods is parallel to each other;
The scale hooper by meter Dou, direct current generator, positioning seat, the second leading screw, baffle plate, position plate, strain transducer and tiltedly Piece forms;Wherein meter Dou is from top to bottom by top rectangular frame, hollow tiltedly truncated rectangular pyramids and bottom rice-supplying slot is affixed forms;Hollow four rib Platform by vertical plate, the first swash plate, tiltedly to plate and four blocks of inverted trapezoidal plates of the second swash plate are affixed surrounds, wherein vertical plate hangs down with horizontal plane Directly, tiltedly relative with vertical plate to plate and angle≤50 ° with horizontal plane and >=43 °, the first swash plate and the second swash plate and horizontal plane Angle be all acute angle more than 45 °;The bottom land and horizontal direction parallel of bottom rice-supplying slot, two cell walls of bottom rice-supplying slot all with Horizontal plane, and the upper edge of two cell walls is affixed with the lower edge of the first swash plate and the second swash plate respectively;Bottom rice-supplying slot is along baffle plate Direction, which extends, bent portion, and the bent portion is not less than 46 ° with the acute angle folded by horizontal plane;The inclined tab is rectangular metal Piece, the upper edge of the inclined tab with tiltedly affixed to the lower edge of plate, the lower edge of inclined tab and both sides along respectively with the bottom land of bottom rice-supplying slot and Two cell walls are affixed, and the angle of inclined tab and horizontal plane is 45 °;The bottom land of the top surface of the strain transducer and bottom rice-supplying slot is consolidated Connect, bottom surface and the frame of strain transducer bolt;
Described positioning seat is fixed in top rectangular outer frame side, and direct current generator is installed on the level board of positioning seat, direct current The output shaft of motor is straight down and affixed with the top of the second leading screw;Position plate is fixed in the outside of vertical plate, and and baffle plate Vertical plane form another sliding pair;The direction of motion of another sliding pair and the diameter parallel of the second leading screw;Second leading screw Lead screw pair is formed with baffle plate;Baffle plate coordinates with bottom rice-supplying slot gap;
The rice sector includes:Rice-entering port, rice output outlet, pressing plate and chaff discharging port;Wherein rice-entering port is located at rice sector Upper end, chaff discharging port are located at the lower end of rice sector, and rice output outlet is located at the bottom on the left of rice sector, and pressing plate is installed on rice output outlet Outside, pressure is applied to rice output outlet;Wherein rice output outlet is located at the top of top rectangular frame;
The slave computer is connected with stepper motor, direct current generator, transmission mechanism and strain transducer respectively.
Preferably, bearing plate is housed vertically in the bottom rice-supplying slot.
The system of processing also includes:Slave frame, brown rice storage system, rice bran bag and blower fan;Wherein the entrance of blower fan with Chaff discharging port is connected, and the outlet of blower fan is connected with rice bran bag;V belt translation is used between blower fan and rice sector;Brown rice stocking system is installed In the top of frame;Slave frame is fixed in outside the next pusher side of frame, and rice bran bag is positioned in slave frame;
The brown rice storage system includes rice storage chamber, constant temperature system, goes out meter device and three photoelectric sensors;Wherein store up rice Room is installed on the top of frame, and constant temperature system is installed on the top of rice storage chamber, and it is the hollow structure of falling rectangular pyramid to go out meter device, is gone out The big opening end of rice device and the bottom of rice storage chamber are affixed, and its osculum end is located at the surface of rice-entering port, three photoelectric sensors point Distribution is placed in rice storage chamber and gone out in meter device;Wherein constant temperature system, photoelectric sensor and blower fan are connected with slave computer respectively.
The system of processing also includes host computer;Host computer is installed on outside frame or slave frame and is connected with slave computer;On What three kinds of offer was different in the machine of position stays embryo situation.
The invention also provides a kind of more fresh mill rice automatic processing methods of quality, it is characterised in that comprises the following steps:
After rice amount needed for step 1, person to be operated selection, host computer is assigned in the meter Dou Zhuan state determination modules into slave computer Order occurs having in meter Dou for the cause accident terminated task prevented and selected with oneself to judge whether there is surplus rice in meter Dou Select the situation that the rice finished product for staying embryo situation different remains in meter Dou Zhong;If surplus meter Ze is shown in host computer:" it please press out Rice button " enters step 5 afterwards, if not surplus meter Ze enters in next step;
Step 2, the weight for depositing rice amount selected by whether more than step 1, middle operator is examined to photoelectric sensor;If deposit Rice amount≤required weight, then show in host computer:" rice amount deficiency, which please wait, freshens rice " enters standby mode afterwards;If deposit rice amount Weight needed for >, then show in host computer:" rice matter needed for please selecting " enters in next step afterwards;
Step 3, person to be operated selected out of three kinds rice matter needed for stay embryo situation after, stay embryo situation to be sent to bottom this Machine, subsequent slave computer stays the electronic pulse signal of embryo situation transmission respective cycle to progressive motor according to acquisition, so as to mobile Push pedal accurately controls pressure of the pressing plate to rice output outlet;
Meter Dou Zhuan states determination module in step 4, slave computer is after the weight needed for operator is received, in current meter Dou Weight compare;Weight in such as less than current meter Dou, then run transmission mechanism;Subsequent transmission mechanism drive rice sector and Blower fan is started working;The rice finished product for staying embryo situation milled needed for operator;Until the weight in meter Dou reaches operator institute After the weight needed, stop transmission mechanism, and shown in host computer:" a meter button please be press out ";
After step 5, person to be operated press out meter button, meter Dou Zhuan state determination module of the host computer into slave computer sends this Instruction;Subsequent meter Dou Zhuan state determination modules transmit a signal to direct current generator, and direct current generator starts to drive baffle plate gradually to shift up; After the weight in meter Dou is zeroed again, meter Dou Zhuan states determination module sends out reverse signal to direct current generator again, until baffle plate With stopping after bottom rice-supplying slot completely closure;Then shown in host computer:" taking rice to finish " enters standby mode afterwards.
Preferably, step 4, in, slave computer is with the bucket-shaped state determination module of frequency interrogation rice of 4 to 10 times in one second with true Determine the weight in meter Dou and reach weight needed for operator.
Step 5, in, slave computer is with the bucket-shaped state determination module of frequency interrogation rice of 4 to 10 times in one second to determine meter Dou Interior weight is zeroed again.
Before the task terminates, the current state of the system can be uploaded onto the server by feedback of status module.
The present invention has the advantages that:
1. the rice matter governor motion specially designed, by the extruding force of this mechanism accurate adjustment rice sector intracavitary, so that Change rice finished product stays embryo situation, and according to being actually needed to staying embryo situation to switch rapidly, meets to different mouthfeels and nutrition Demand;Automaticity is high, and fault rate is low.
2. the meter Dou of brand-new profile has been used, during ensureing rice sector continuous running, the weight of whole scale hooper Amount remains at the surface of strain transducer, and slave computer is constantly inquired to weight in meter Dou in the process of running, To realize under vibration interference state to the accurate weighing of rice finished product.
3. supporting employ three photoelectric sensors in different height in brown rice storage system, it is achieved thereby that right The real-time monitoring of storage room rice amount;
4. by the network state current to system monitor and confirm in real time.
Brief description of the drawings
Fig. 1 is a kind of front view of more fresh mill rice automatic processing system embodiments of quality of the present invention;
Fig. 2 is the right view of the embodiment of the present invention;
Fig. 3 is the front view of on-line weighing mechanism of the present invention;
Fig. 4 is the left view of on-line weighing mechanism of the present invention;
Fig. 5 is the side figure of axle two of on-line weighing mechanism of the present invention;
Fig. 6 is the schematic top plan view of rice matter governor motion of the present invention;
Fig. 7 is the schematic cross-sectional view of husk rice system of the present invention;
Fig. 8 is a kind of flow chart of more fresh mill rice automatic processing methods of quality of the present invention;
Fig. 9 is the flow chart of meter Dou Zhuan states determination module in the inventive method
In figure:1- rice matter governor motions, 2- slave computers, 3- rice sectors, 4- blower fans, 5- transmission mechanisms, 6- frames, 7- claim Batch box, 9- rice bran bags, 10- brown rice storage systems, 11- position sensors, 12- springs, 13- push pedals, the leading screws of 14- first, 15- steps Stepper motor, 16-U shape framves, 17- fixed plates, two connecting rods of 18-, 21- host computers, the bucket-shaped state determination module of 22- rice, 23- states Feedback module, 31- rice-entering ports, 32- rice output outlets, 33- pressing plates, 34- chaff discharging ports, 61- slave framves, 71- rice buckets, 72- direct current generators, 73- positioning seats, the leading screws of 74- second, 75- baffle plates, 76- position plates, 77- strain transducers, 78- chutes, 79- inclined tab, 101- storages Rice room, 102- constant temperature systems, 103- go out a meter device, 104- photoelectric sensors, 711- top rectangular frames, hollow oblique four ribs of 712- Platform, 713- bottoms rice-supplying slot, the hollow truncated rectangular pyramids of 712-, 7121- vertical plates, the swash plates of 7122- first, 7123- are tiltedly to plate, 7124- Second swash plate.
Embodiment
Embodiments of the invention are described in further detail below in conjunction with the accompanying drawings.
A kind of more fresh mill rice automatic processing systems of quality as depicted in figs. 1 and 2, including:Rice matter governor motion 1, bottom Machine 2, rice sector 3, blower fan 4, transmission mechanism 5, frame 6, scale hooper 7, rice bran bag 9, brown rice storage system 10, the and of host computer 21 Slave frame 61;Wherein rice sector 3 and scale hooper 7 are installed on the middle part of frame 6, and transmission mechanism 5 is installed on the bottom of frame 6, Slave computer 2 is installed on outside the side of frame 6;V belt translation is wherein used between transmission mechanism 5 and rice sector 3;The entrance of blower fan 4 with The chaff discharging port 34 of rice sector 3 is connected, and the outlet of blower fan 4 is connected with rice bran bag 9;It is installed on the top of frame 6;Slave frame 61 is solid It is connected to outside the side of slave computer 2 of frame 6, rice bran bag 9 is positioned in slave frame 61;Host computer 21 is installed on slave frame 61;
Brown rice storage system 10 includes rice storage chamber 101, constant temperature system 102, goes out meter device 103 and three photoelectric sensors 104;Wherein rice storage chamber 101 is installed on the top of frame 6, and constant temperature system 102 is installed on the top of rice storage chamber 101, constant temperature system 102 and rice storage chamber 101 provides the shelf space of closed low temperature to preserve brown rice, with brown rice to be processed such as preservations;Go out a meter device 103 be the hollow structure of falling rectangular pyramid, goes out that big opening end and the bottom of rice storage chamber 101 of meter device 103 are affixed, and its osculum end is located at The surface of rice-entering port 31, three dispersed placements of photoelectric sensor 104 are in rice storage chamber 101 and go out in meter device 103;At three not Level position installs three photoelectric sensors 104 and brown rice storage is monitored respectively, is reminding brown rice storage in time Meanwhile also it is avoided that the various failures caused by rice amount deficiency.
Rice sector 3 as shown in Figure 1, Figure 2 and Figure 7 includes:Rice-entering port 31, rice output outlet 32, pressing plate 33 and chaff discharging port 34; Wherein rice-entering port 31 is located at the upper end of rice sector 3, and chaff discharging port 34 is located at the lower end of rice sector 3, and rice output outlet 32 is located at husk rice The bottom in the left side of mechanism 3, pressing plate 33 are installed on outside rice output outlet 32, apply pressure to rice output outlet 32;Wherein rice output outlet 32 is positioned at top The top of portion's rectangle frame 711.
Rice matter governor motion 1 as shown in Figure 6 is by 12, one pieces of a spring push pedal 13, first of position sensor 11, one Leading screw 14, stepper motor 15,16, one pieces of fixed plates 17 of U-shaped frame and two connecting rods 18 form;U-shaped frame 16 is right openings Flattened rectangular pipe, and openend and the shell of rice sector 3 are affixed, the top surface of fixed plate 17 and bottom surface are pushed up with U-shaped frame 16 respectively The inner side of plate and bottom plate is affixed, and position sensor 11 is installed on the inner side of U-shaped frame top plate;Stepper motor 15 is installed on U-shaped frame 16 Left plate on the outside of, and output end and leading screw 14 are affixed, reference of the position sensor 11 as initial pretightning force, each push pedal 13 Move to and just send signal to slave computer 2 herein, to ensure that spring 12 applies the stressed degree of accuracy to pressing plate 33;The one of spring 12 End is affixed with push pedal 13, and the other end is withstood on outside the pressing plate 33 of rice sector 3;One end of two connecting rods 18 and a left side for U-shaped frame 16 Side plate is affixed, and the other end and fixed plate 17 are affixed, and the leading screw 14 of push pedal 13 and first forms lead screw pair, push pedal 13 and two connecting rods 18 form sliding pair, wherein the axis and the axis of two connecting rods 18 of the first leading screw 14 are parallel to each other;In the cavity of rice sector 3 Extruding force come from the pressure of spring 12 in meter matter governor motion 1 to pressing plate 33, caused by lead screw pair rotates stepper motor Power is accurately acted on pressing plate 33, changes the extruding force in the cavity of rice sector 3 with this, and embryo feelings are stayed so as to process difference The fresh mill rice of condition.
Scale hooper 7 as shown in Fig. 3, Fig. 4 and Fig. 5 is by rice bucket 71, direct current generator 72, positioning seat 73, the second leading screw 74, gear Plate 75, position plate 76, strain transducer 77 and inclined tab 79 form;Wherein rice bucket 71 is from top to bottom by top rectangular frame 711, hollow Oblique truncated rectangular pyramids 712 and bottom rice-supplying slot 713 is affixed forms;Hollow truncated rectangular pyramids 712 by vertical plate 7121, the first swash plate 7122, tiltedly It is affixed to plate 7123 and second swash plate, 7,124 4 blocks of inverted trapezoidal plates to surround, wherein vertical plate 7121 and horizontal plane, tiltedly to plate 7123 relative with vertical plate 7121 and with horizontal plane angles are 45° angle, the first swash plate 7122 and the second swash plate 7124 and level The angle in face is all 46 °;The bottom land and horizontal direction parallel of bottom rice-supplying slot 713, two cell walls of bottom rice-supplying slot 713 all with water Plane is vertical, and the upper edge of two cell walls is affixed with the lower edge of the first swash plate 7122 and the second swash plate 7124 respectively;Bottom rice-supplying slot 713 have bent portion along the extension of the direction of baffle plate 75, and the bent portion is 50 ° with the acute angle folded by horizontal plane;The inclined tab 79 is Rectangular metal sheet, the upper edge of the inclined tab 79 with tiltedly affixed to the lower edge of plate 7123, the lower edge of inclined tab 79 and both sides along respectively with bottom The bottom land of portion's rice-supplying slot 713 and two cell walls are affixed, and inclined tab 79 and the angle of horizontal plane are 45 °;The strain transducer 77 The bottom land of top surface and bottom rice-supplying slot 713 is affixed, and bottom surface and the frame 6 of strain transducer 77 bolt;Erected in bottom rice-supplying slot 713 Bearing plate directly is housed;
Positioning seat 73 is fixed in the outside of top rectangular frame 711, and direct current generator 72 is installed on the level board of positioning seat 73, directly The output shaft for flowing motor 72 is straight down and affixed with the top of the second leading screw 74;Position plate 76 is fixed in the outer of vertical plate 7121 Side, and form another sliding pair with the vertical plane of baffle plate 75;The axle of the direction of motion of another sliding pair and the second leading screw 74 Line is parallel;Second leading screw 74 forms lead screw pair with baffle plate 75;Baffle plate 75 coordinates with the gap of bottom rice-supplying slot 713;With direct current The rotation of machine 72, baffle plate 75 moves up and down in the outside of vertical plate 7121, so as to change the on off state of bottom rice-supplying slot 713.
The special shape of scale hooper 7 causes the system during brown rice is processed, and the center of gravity of scale hooper 7 is always positioned at should Become the surface of sensor 77, it is ensured that in the accuracy of vibration interference lower-weighing;The setting at various inclinations angle ensure that simultaneously After baffle plate 75 is opened, obtained when this is processed and stay embryo situation identical rice finished product to flow completely out.
Slave computer 2 respectively with stepping blower fan 4, transmission mechanism 5, stepper motor 15, host computer 21, direct current generator 72, strain Sensor 77, constant temperature system 102 are connected with photoelectric sensor 104.
It is provided with host computer 21:Display screen, weight selector button, three kinds of differences stay the select button of embryo situation and go out rice Button.
The complete operating process of the present embodiment is as shown in Figure 8 and Figure 9:
Shown during system standby in host computer 21:" rice amount needed for please selecting ";When operator selects institute by host computer 21 After the rice amount needed, host computer 21 obtains required rice amount and sends required rice amount to slave computer 2, by signal 1a1 in slave computer 2 It is input in meter Dou Zhuan states determination module 22;
Now in meter Dou Zhuan states determination module 22, input model 1a1 is first confirmed, be subsequently determined that the weight feelings of rice bucket 71 Condition;If it is determined that still have surplus rice in rice bucket 71 at present, then the output signal 1b1 from meter Dou Zhuan states determination module 22, then upper Shown in the machine 21 of position:" a meter button please be press out ";If it is determined that it is at present sky in rice bucket 71;Then from meter Dou Zhuan states determination module 22 Middle output signal 1a1, slave computer 2 are then examined to photoelectric sensor 104 after model 1a1 is received and deposit whether rice amount is more than The weight that operator selects in 1a1;Such as it is no, then will changes after state sends feedback of status module 23 to, and show in host computer 21 Show:" rice amount deficiency, which please wait, freshens rice ", then task terminate return standby picture;It is such as yes, then transmits a signal to host computer 21, Shown in host computer 21:" rice matter needed for please selecting ";Then wait for operator's selection and stay embryo situation, when operator is in host computer 21 In choose and stay embryo situation after, host computer 21 stays embryo situation together to send bottom to again with the rice amount obtained before by what is obtained Machine 2, slave computer 2 stays the electronic pulse signal of embryo situation transmission respective cycle to progressive motor 15 according to acquisition, so as to mobile Push pedal 13 accurately controls pressure of the pressing plate 33 to rice output outlet 32;When improving motor 15 after hours, required weight will be carried Signal 1a3 be input in meter Dou Zhuan states determination module 22;
Now in meter Dou Zhuan states determination module 22, first confirm that input signal is 1a3, subsequently determines whether the weight in current meter Dou Whether amount is more than or equal to the weight included in signal 1a3;During if reaching in 1a3 the weight needed for namely client, pass Go out the instruction of " operation transmission mechanism ", and output signal 1a3;In rice milling process, slave computer 2 is with the frequency of 4 to 10 times in one second Rate constantly inquires meter Dou Zhuan states determination module 22, after the rice amount in rice bucket 71 reaches the weight included in signal 1a3, passes Go out the instruction of " transport mechanism stopping " and the output signal 1b1 from meter Dou Zhuan states determination module 22;When slave computer 2 receives signal After 1b1, the signal is transmitted to host computer 21, so as to be shown in host computer 21:" a meter button please be press out ";Then wait for operating Person, which presses, takes out rice button;After operator presses out meter button in host computer 21, host computer 21 is assigned out rice to slave computer 2 and referred to Order, then transmit in signal 1a5 to meter Dou Zhuan states determination module 22;
Now in meter Dou Zhuan states determination module 22, first confirm that input signal is 1a5, is subsequently determined that the weight feelings of rice bucket 71 Condition;If it is determined that the weight in meter Dou is not zero, then spreads out of the instruction of " opening baffle plate " and meter Dou Zhuan states determination module 22 exports Signal 1a5;During rice is gone out, slave computer constantly inquires meter Dou Zhuan states determination module 22 with the frequency of 4 to 10 times in one second, directly After being zero to the weight in rice bucket 71, the instruction of " closing baffle plate " is spread out of and from the output signal 1b2 of meter Dou Zhuan states determination module 22 To slave computer 2;The complete situation of this subtask is first transferred to feedback of status module 23 by slave computer 2 after signal 1b2 is received, Then shown in host computer 21:" taking rice to finish ", this subtask terminate, and host computer 21 returns to standby picture.
In the flow two signal 1b1 passed on for same signal;All so that being shown on host computer 21:" it please press Go out a meter button ", then wait for operator and press out meter button and further order.
The major function of feedback of status module 23 is connection network;The state of the system is uploaded onto the server or monitored End, to monitor and confirm the current state of the system in real time.
In the flow chart of meter Dou Zhuan states determination module 22 as shown in Figure 9;When the instruction outflow of " transmission mechanism operation ", pass Motivation structure 5 starts to rotate, so as to drive rice sector 3 and blower fan 4 to start working;
When the instruction outflow of " transmission mechanism stopping ", the rotation of transmission mechanism 5, and then rice sector 3 and blower fan 4 are terminated Work stop.
When the instruction outflow of " opening baffle plate ", slave computer 2 transmits a signal to direct current generator 72, direct current generator 72 starts Progressively Positive work, with the continuous Positive work of direct current generator 72, baffle plate 75 gradually shifts up, and rice finished product is from scale hooper 7 Interior outflow.
When the instruction outflow of " closing baffle plate ", slave computer 2 transmits a signal to direct current generator 72, and direct current generator 72 is anti-always To operating to baffle plate 75 with stopping after bottom rice-supplying slot 213 completely closure.

Claims (8)

  1. A kind of 1. fresh mill rice automatic processing system of more qualities, it is characterised in that including:Rice matter governor motion (1), slave computer (2), Rice sector (3), transmission mechanism (5), frame (6) and scale hooper (7);Wherein rice sector (3) and scale hooper (7) is installed on machine The middle part of frame (6), transmission mechanism (5) are installed on the bottom of frame (6), and slave computer (2) is installed on outside the side of frame (6);Its V belt translation is used between middle transmission mechanism (5) and rice sector (3);
    The rice matter governor motion (1) is by position sensor (11), spring (12), push pedal (13), the first leading screw (14), stepping electricity Machine (15), U-shaped frame (16), fixed plate (17) and two connecting rod (18) compositions;U-shaped frame (16) is the flattened rectangular of right openings Pipe, and openend and the shell of rice sector (3) are affixed, the top surface of fixed plate (17) and bottom surface respectively with U-shaped frame (16) top plate Affixed with the inner side of bottom plate, position sensor (11) is installed on the inside of the top plate of U-shaped frame (16);Stepper motor (15) is installed on U The outside of shape frame left plate, and output end and leading screw (14) are affixed;One end of spring (12) and push pedal (13) are affixed, other end top Rice sector (3) pressing plate (33) outside;One end of two connecting rods (18) and the left plate of U-shaped frame (16) are affixed, the other end Affixed with fixed plate (17), push pedal (13) forms lead screw pair, push pedal (13) and two connecting rod (18) structures with the first leading screw (14) Into sliding pair, wherein the axis of the first leading screw (14) and the axis of two connecting rods (18) are parallel to each other;
    The scale hooper (7) is by meter Dou (71), direct current generator (72), positioning seat (73), the second leading screw (74), baffle plate (75), fixed Formed to plate (76), strain transducer (77) and inclined tab (79);Wherein meter Dou (71) from top to bottom by top rectangular frame (711), Hollow tiltedly truncated rectangular pyramids (712) and bottom rice-supplying slot (713) is affixed forms;Hollow truncated rectangular pyramids (712) are by vertical plate (7121), first Swash plate (7122), tiltedly to (7124) four blocks of plate (7123) and the second swash plate, inverted trapezoidal plate is affixed surrounds, wherein vertical plate (7121) With horizontal plane, it is tiltedly relative to plate (7123) and vertical plate (7121) and with angle≤50 ° of horizontal plane and >=43 °, first The angle of swash plate (7122) and the second swash plate (7124) and horizontal plane is all the acute angle more than 45 °;The groove of bottom rice-supplying slot (713) Bottom and horizontal direction parallel, two cell walls of bottom rice-supplying slot (713) are all with horizontal plane, and the upper edge of two cell walls is respectively with The lower edge of one swash plate (7122) and the second swash plate (7124) is affixed;Bottom rice-supplying slot (713) has curved along the extension of baffle plate (75) direction Bent portions, the bent portion are not less than 46 ° with the acute angle folded by horizontal plane;The inclined tab (79) is rectangular metal sheet, the inclined tab (79) upper edge with tiltedly affixed to the lower edge of plate (7123), the lower edge of inclined tab (79) and both sides along respectively with bottom rice-supplying slot (713) bottom land and two cell walls is affixed, and inclined tab (79) and the angle of horizontal plane are 45 °;The top of the strain transducer (77) The bottom land in face and bottom rice-supplying slot (713) is affixed, and bottom surface and the frame (6) of strain transducer (77) bolt;
    Described positioning seat (73) is fixed on the outside of top rectangular frame (711), and direct current generator (72) is installed on positioning seat (73) On level board, the output shaft of direct current generator (72) is straight down and affixed with the top of the second leading screw (74);Position plate (76) is solid The outside of vertical plate (7121) is connected to, and another sliding pair is formed with the vertical plane of baffle plate (75);The fortune of another sliding pair Dynamic direction and the diameter parallel of the second leading screw (74);Second leading screw (74) and baffle plate (75) composition lead screw pair;Baffle plate (75) and bottom Portion's rice-supplying slot (713) gap coordinates;
    The rice sector (3) includes:Rice-entering port (31), rice output outlet (32), pressing plate (33) and chaff discharging port (34);Wherein rice-entering port (31) it is located at the upper end of rice sector (3), chaff discharging port (34) is located at the lower end of rice sector (3), and rice output outlet (32) is located at husk rice Bottom on the left of mechanism (3), pressing plate (33) are installed on rice output outlet (32) outside, apply pressure to rice output outlet (32);Wherein rice output outlet (32) it is located at the top of top rectangular frame (711);
    The slave computer (2) respectively with stepper motor (15), direct current generator (72), transmission mechanism (5) and strain transducer (77) It is connected.
  2. 2. a kind of more fresh mill rice automatic processing systems of quality according to claim 1, it is characterised in that the bottom goes out rice Bearing plate is housed vertically in groove (713).
  3. A kind of 3. more fresh mill rice automatic processing systems of quality according to claim 1, it is characterised in that the system of processing Also include:Slave frame (61), brown rice storage system (10), rice bran bag (9) and blower fan (4);The wherein entrance and bran of blower fan (4) Mouth (34) is connected, and the outlet of blower fan (4) is connected with rice bran bag (9);V belt translation is used between blower fan (9) and rice sector (3);Brown rice Stocking system (10) is installed on the top of frame (6);Slave frame (61) is fixed in outside slave computer (2) side of frame (6), rice bran bag (9) it is positioned in slave frame (61);
    The brown rice storage system (10) includes rice storage chamber (101), constant temperature system (102), goes out a meter device (103) and three photoelectricity Sensor (104);Wherein rice storage chamber (101) is installed on the top of frame (6), and constant temperature system (102) is installed on rice storage chamber (101) Top, it is the hollow structure of falling rectangular pyramid to go out a meter device (103), goes out the big opening end of a meter device (103) and rice storage chamber (101) Bottom is affixed, and its osculum end is located at the surface of rice-entering port (31), and three photoelectric sensor (104) dispersed placements are in rice storage chamber (101) and go out in a meter device (103);Wherein constant temperature system (102), photoelectric sensor (104) and blower fan (4) respectively with slave computer (2) it is connected.
  4. A kind of 4. more fresh mill rice automatic processing systems of quality according to claim 1 or 3, it is characterised in that the processing System also includes host computer (21);Host computer (21) is installed on frame (6) or slave frame (61) outside and is connected with slave computer (2); What three kinds of offer was different in host computer (21) stays embryo situation.
  5. A kind of a kind of 5. more fresh mill meter Zi Dong processing sides of quality of more fresh mill rice automatic processing systems of quality described in claim 1 Method, it is characterised in that comprise the following steps:
    After rice amount needed for step 1, person to be operated selection, meter Dou Zhuan state determination module of the host computer (21) into slave computer (2) (22) issued an order in judge whether there is surplus rice in meter Dou (71), if surplus meter Ze is shown in host computer (21):" please by Under go out a meter button " enter step 5 afterwards, if surplus meter Ze enters in next step;
    Step 2, the weight for depositing rice amount selected by whether more than step 1, middle operator is examined to photoelectric sensor (104);If Rice amount≤required weight is deposited, then is shown in host computer (21):" rice amount deficiency, which please wait, freshens rice " enters standby mode afterwards;If Weight needed for rice amount > is deposited, then is shown in host computer (21):" rice matter needed for please selecting " enters in next step afterwards;
    Step 3, person to be operated selected out of three kinds rice matter needed for stay embryo situation after, stay embryo situation to be sent to slave computer this (2), subsequent slave computer (2) stays the electronic pulse signal of embryo situation transmission respective cycle to progressive motor (15) according to acquisition, So as to which mobile push pedal (13) accurately controls pressure of the pressing plate (33) to rice output outlet (32);
    Meter Dou Zhuan states determination module (22) in step 4, slave computer (2) is after the weight needed for operator is received, with current rice Weight in bucket (71) compares;Weight in such as less than current meter Dou (71), then run transmission mechanism (5);Subsequent driver Structure (5) drives rice sector (3) and blower fan (4) to start working;The rice finished product for staying embryo situation milled needed for operator;Until After weight in meter Dou (71) reaches the weight needed for operator, stop transmission mechanism (5), and shown in host computer (21): " a meter button please be press out ";
    After step 5, person to be operated press out meter button, meter Dou Zhuan state determination module of the host computer (21) into slave computer (2) (22) this instruction is sent;Subsequent meter Dou Zhuan states determination module (22) transmits a signal to direct current generator (72), and direct current generator (72) is opened Begin to drive baffle plate (75) gradually to shift up;After the weight in meter Dou (71) is zeroed again, meter Dou Zhuan states determination module (22) Reverse signal is sent out again and gives direct current generator (72), until baffle plate (75) after bottom rice-supplying slot (213) completely closure with stopping;With Shown afterwards in host computer (21):" taking rice to finish " enters standby mode afterwards.
  6. A kind of 6. more fresh mill rice automatic processing methods of quality according to claim 5, it is characterised in that the step 4, In, slave computer (2) is with the bucket-shaped state determination module (22) of frequency interrogation rice of 4 to 10 times in one second to determine the weight in meter Dou (71) Amount reaches the weight needed for operator.
  7. A kind of 7. more fresh mill rice automatic processing methods of quality according to claim 5, it is characterised in that the step 5, In, slave computer (2) is with the bucket-shaped state determination module (22) of frequency interrogation rice of 4 to 10 times in one second to determine the weight in meter Dou (71) Amount is zeroed again.
  8. 8. a kind of more fresh mill rice automatic processing methods of quality according to claim 5, it is characterised in that the task terminates Before, the current state of the system can be uploaded onto the server by feedback of status module (23).
CN201710857347.1A 2017-09-21 2017-09-21 A kind of more qualities are fresh to grind rice automatic processing system and method Pending CN107552124A (en)

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Cited By (5)

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CN108714441A (en) * 2018-04-02 2018-10-30 广东东吉智能设备有限公司 A kind of husk rice of rice mill goes out meter control method and control device
CN109567003A (en) * 2018-12-27 2019-04-05 哈尔滨权清科技服务有限责任公司 A kind of household rice stays embryo cutting, grinding, eluriates, boiling integrated device
CN109590054A (en) * 2018-12-21 2019-04-09 哈尔滨权清科技服务有限责任公司 A kind of processing unit (plant) staying full rice germ
CN109985687A (en) * 2019-04-25 2019-07-09 温州光明印刷机械有限公司 Self-service peel off sells a meter machine
CN110961175A (en) * 2019-11-07 2020-04-07 阮桂祥 Novel rice mill

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Publication number Priority date Publication date Assignee Title
CN108714441A (en) * 2018-04-02 2018-10-30 广东东吉智能设备有限公司 A kind of husk rice of rice mill goes out meter control method and control device
CN109590054A (en) * 2018-12-21 2019-04-09 哈尔滨权清科技服务有限责任公司 A kind of processing unit (plant) staying full rice germ
CN109567003A (en) * 2018-12-27 2019-04-05 哈尔滨权清科技服务有限责任公司 A kind of household rice stays embryo cutting, grinding, eluriates, boiling integrated device
CN109985687A (en) * 2019-04-25 2019-07-09 温州光明印刷机械有限公司 Self-service peel off sells a meter machine
CN110961175A (en) * 2019-11-07 2020-04-07 阮桂祥 Novel rice mill

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