CN107543369B - 一种深冷分离co、h2的双循环甲烷洗涤系统及方法 - Google Patents

一种深冷分离co、h2的双循环甲烷洗涤系统及方法 Download PDF

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CN107543369B
CN107543369B CN201710697339.5A CN201710697339A CN107543369B CN 107543369 B CN107543369 B CN 107543369B CN 201710697339 A CN201710697339 A CN 201710697339A CN 107543369 B CN107543369 B CN 107543369B
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flow channel
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methane
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曹卫华
文向南
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Sichuan Shudao Equipment Technology Co ltd
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Abstract

本发明公开了一种深冷分离CO、H2的双循环甲烷洗涤系统,它包括主换热器、甲烷洗涤塔、氢汽提塔、脱甲烷塔、塔顶冷凝器、脱氮塔、甲烷液体泵、循环氮气压缩机和CO压缩机,它还公开了方法,它具有换热、甲烷洗涤、脱氢、脱甲烷、脱氮、氮气压缩制冷循环和CO压缩循环等步骤。本发明的有益效果是:大幅降低生产H2的能耗和投资,还可以提高CO和H2的回收率;发挥CO压缩循环的精馏能耗低及氮气循环的压缩能耗和投资低的双重优势;精馏负荷的控制可靠、稳定;还可以缩短装置的启动和提纯时间、减少启动阶段的放空量;能耗低、启动快、投资省、排放少,符合节能降耗的大趋势,具有良好的经济效益和环保效益。

Description

一种深冷分离CO、H2的双循环甲烷洗涤系统及方法
技术领域
本发明涉及深冷气体分离领域,特别是一种深冷分离CO、H2的双循环甲烷洗涤系统及方法。
背景技术
CO是重要的羰基合成原料气,由CO出发可以制取几乎所有的有机化学品。目前制取CO的合成气主要来自于煤加压气化、天然气/石脑油蒸汽转化或焦炉煤气,在合成气中除了含CO、H2外,还含有少量的甲烷、氮气和氩气,鉴于生产乙二醇、醋酸和二甲基二酰胺等化工产品过程中对原料CO的纯度要求非常高(≥98.5%),因此需要将合成气中的氢气、甲烷、氮气和氩气等脱除。深冷分离技术工艺成熟,操作稳定、处理量大、产品纯度高、收率高,是目前CO分离的首选技术。
在乙二醇、乙醇合成装置中,生产CO的同时需要联产高纯度的H2(H2纯度≥99.9%),通常的做法是将CO深冷分离装置生产的富氢气送入PSA制氢装置中进一步提纯,富氢气中氢的含量越高,H2的回收率就越高、能耗越低。CO深冷分离装置中分离氢的方法主要有冷凝分离法和甲烷洗涤法,当合成气中甲烷含量超过2.5%时,就可采用甲烷洗涤法将富氢气中的氢含量提高至97~99%,从而提高CO和H2的回收率,同时降低装置的能耗。
中国发明专利授权号CN 101680713 B“通过低温蒸馏分离包含一氧化碳、甲烷、氢和可选的氮的混合物的方法”和美国专利US 6578377 B1‘Recovery of hydrogen andcarbon monoxide from mixtures including methane and hydrocarbons heavier thanmethane’均采用纯CO压缩、制冷循环,鉴于CO压缩机和膨胀机的效率较低、技术要求高,采用该种工艺的能耗和投资较大,同时装置启动、提纯的时间长,启动阶段的放空量大。
中国发明专利申请号CN 201510014944.9 “一种高效分离合成气制取氢气及一氧化碳的方法及装置”采用纯氮气压缩、制冷循环,虽然氮气压缩机和膨胀机的效率较高、技术成熟,但精馏塔均采用常规的蒸发器和冷凝器,其中蒸发器采用氮气和原料气做热源、冷凝器采用液氮做冷源,该种工艺要求循环氮气的压力高、流量大,存在精馏能耗过高的缺点。
发明内容
本发明的目的在于克服现有技术的缺点,提供一种深冷分离CO、H2的双循环甲烷洗涤系统及方法。
本发明的目的通过以下技术方案来实现:一种深冷分离CO、H2的双循环甲烷洗涤系统,它包括主换热器、甲烷洗涤塔、侧凝器、氢汽提塔、氢汽提塔塔底蒸发器、脱甲烷塔、脱氮塔、脱甲烷塔塔顶冷凝器、脱甲烷塔塔顶分离器、脱氮塔塔顶冷凝器、脱氮塔塔顶分离器、甲烷液体泵、CO压缩机和循环氮气压缩机;所述主换热器内设置有流道Ia、流道Ib、流道II、流道III、流道IV、流道V、流道VI、流道VII、流道VIII和流道IX,脱氮塔塔顶冷凝器内设置有流道I、流道II和流道III,氢汽提塔塔底蒸发器设置于氢汽提塔内且位于其底部,脱甲烷塔塔顶冷凝器设置于脱甲烷塔内且位于其顶部,主换热器内流道IV的出口端与位于甲烷洗涤塔底部的入口端连接,甲烷洗涤塔的气相出口与主换热器内流道III的入口端连接,甲烷洗涤塔的液相出口经阀门A与位于氢汽提塔中部的入口端连接,甲烷洗涤塔的中部进出口分别与侧凝器的端口D和端口C连接;
所述氢汽提塔的气相出口与主换热器内流道V的入口端连接,氢汽提塔的液相出口经阀门D与位于脱甲烷塔中部的入口端连接;
所述脱甲烷塔的液相出口与甲烷液体泵的入口相连,甲烷液体泵的出口与主换热器内流道IX的入口端相连,流道IX的上部出口经阀门E与位于脱甲烷塔底部的入口端连接,流道IX的下部出口分成三个支路,第一个支路经阀门L与外部连通,第二个支路经阀门B与位于甲烷洗涤塔顶部的入口端连接,第三个支路经阀门C与位于氢汽提塔顶部的入口端连接,脱甲烷塔的气相出口与脱甲烷塔塔顶冷凝器的接口E相连,脱甲烷塔塔顶冷凝器的接口F与脱甲烷塔塔顶分离器的入口相连,脱甲烷塔塔顶分离器的液相出口与位于脱甲烷塔顶部的入口端相连,脱甲烷塔塔顶分离器的气相出口经阀门F与位于脱氮塔中部的入口端相连;
所述脱氮塔的液相出口经阀门G与脱氮塔塔顶冷凝器内流道II的入口端连接,脱氮塔塔顶冷凝器内流道II的出口端与主换热器内流道VIII的入口相连,流道VIII的出口与CO压缩机的入口相连,CO压缩机的出口分成两个支路,第一个支路作为CO产品出界区,第二个支路作为CO循环气与主换热器内流道VI的入口相连,主换热器内流道VI的出口经阀门M与位于脱氮塔底部的入口端连接,脱氮塔的气相出口与脱氮塔塔顶冷凝器内流道I的入口端连接,脱氮塔塔顶冷凝器内流道I的出口与脱氮塔塔顶分离器的入口相连,脱氮塔塔顶分离器的液相出口与位于脱氮塔顶部的入口端连接,脱氮塔塔顶分离器的气相出口与流道VII的入口相连;
所述循环氮气压缩机的出口与主换热器内流道Ia的入口相连,流道Ia的出口连接有两个支路,一个支路与氢汽提塔塔底蒸发器的入口相连,另一个支路经阀门I与氢汽提塔塔底蒸发器的出口连接,氢汽提塔塔底蒸发器的出口与流道Ib的入口连接,流道Ib的出口连接有三个支路,第一个支路经阀门H与脱氮塔塔顶冷凝器内流道III的入口端连接,第二个支路经阀门J与侧凝器的接口B相连,第三个支路经阀门Y减压后与脱甲烷塔塔顶冷凝器的接口G相连,脱氮塔塔顶冷凝器内流道III的出口、侧凝器的接口A、脱甲烷塔塔顶冷凝器的接口H均与主换热器内流道II的入口相连,主换热器内流道II的出口与循环氮气压缩机的入口相连,主换热器内流道II的入口处还连接有阀门K。
所述的CO压缩机和循环氮气压缩机为离心式或活塞式压缩机,也可以为组合式一体机。
所述的甲烷液体泵为立式低温离心泵。
所述的CO压缩机和循环氮气压缩机由电机驱动或汽轮机一拖二驱动。
所述的系统深冷分离CO、H2的双循环甲烷洗涤的方法,它包括以下步骤:
S1、含CO、氢气、甲烷和少量氮气、氩气的净化气进入流道IV,净化气被主换热器内的冷流体冷却并部分冷凝,随后进入甲烷洗涤塔的底部以进行第一次精馏,在甲烷洗涤塔顶部得到的氢气产品,氢气产品进入主换热器内的流道III,主换热器将氢气产品复热至常温后出界区,在甲烷洗涤塔底部得到的液体经阀门A减压后送入氢汽提塔的中部以继续精馏,甲烷洗涤塔顶部的回流液为经甲烷液体泵增压的液态甲烷,侧凝器为甲烷洗涤塔提供中部回流液,采用液氮做冷源;
S2、经过氢汽提塔的精馏脱氢,在其顶部得到富含氢气的闪蒸气,闪蒸气进入流道V内,并经主换热器复热至常温后出界区,在氢汽提塔底部得到的液体经阀门D减压后送入脱甲烷塔中以续精馏,氢汽提塔顶部的回流液为经甲烷液体泵增压的液态甲烷,氢汽提塔塔底蒸发器为氢汽提塔提供上升的蒸发气,采用循环氮气或净化气做热源;
S3、经过脱甲烷塔的精馏脱甲烷,在其顶部得到的富CO气经脱甲烷塔塔顶冷凝器的接口F、脱甲烷塔塔顶分离器、阀门F减压后送入脱氮塔中以继续精馏,在脱甲烷塔底部得到的甲烷液体经甲烷液体泵增压后进入流道IX中,以在主换热器中换热,一部分甲烷液体被复热气化后经阀门E减压后返回至脱甲烷塔的底部,为脱甲烷塔提供上升的蒸发气,另一部分甲烷液体被过冷后分成三股,第一股经阀门L减压后作为LNG产品出界区,第二股经阀门B减压后送入甲烷洗涤塔的顶部,为甲烷洗涤塔提供顶部的回流液,第三股经阀门C减压后送入氢汽提塔的顶部,为氢汽提塔提供顶部的回流液,脱甲烷塔的顶部设有脱甲烷塔塔顶冷凝器,为脱甲烷塔提供回流液,采用液氮做冷源;
S4、经过脱氮塔的精馏脱氮,在其顶部得到的富氮气依次经脱氮塔塔顶冷凝器内流道I、脱氮塔塔顶分离器、流道VII后出界区,在脱氮塔底部得到的CO液体经阀门G减压后,依次经脱氮塔塔顶冷凝器内流道II、主换热器内流道VIII送入CO压缩机中,经CO压缩机增压的中压CO气大部分作为CO产品出界区,小部分作为CO循环气并经主换热器内冷流体冷却,随后经阀门M减压后送入脱甲烷塔的底部做上升的蒸发气,脱氮塔塔顶冷凝器为脱氮塔提供回流液,采用CO液体和液氮做冷源;
S5、从循环氮气压缩机排出的中压氮气依次经Ia通道、氢汽提塔塔底蒸发器、流道Ib,中压氮气被冷流体冷却、冷凝并过冷,被过冷的液氮分成三股,第一股经阀门H减压后进入脱氮塔塔顶冷凝器内流道III为脱氮塔塔顶冷凝器提供冷源,第二股经阀门J减压后作为侧凝器的冷源,第三股经阀门Y减压后作为脱甲烷塔塔顶冷凝器的冷源,低压液氮在脱氮塔塔顶冷凝器、侧凝器和脱甲烷塔塔顶冷凝器中被部分气化,与经阀门K减压的液氮混合,并一起进入主换热器内流道II中,经主换热器复热至常温后送入循环氮气压缩机继续增压,从而完成氮气压缩、制冷循环。
所述CO压缩机由入口压力控制其入口导叶或入口调阀的开度。
所述CO压缩机的入口压力为0.01~0.25MPa.G,排气压力为0.5~3.6MPa.G。
所述循环氮气压缩机的入口压力为0.05~0.5MPa.G,排气压力为0.6~3.6MPa.G。
本发明具有以下优点:1、本发明采用甲烷洗涤法生产H2,大幅降低生产H2的能耗和投资,还可以提高CO和H2的回收率;2、采用氮气压缩和CO压缩的双循环工艺,发挥CO压缩循环的精馏能耗低及氮气循环的压缩能耗和投资低的双重优势;3、对精馏塔蒸发器的热源和冷凝器的冷源进行优化配置,精馏负荷的控制可靠、稳定;4、还可以缩短装置的启动和提纯时间、减少启动阶段的放空量;5、本发明能耗低、启动快、投资省、排放少,符合节能降耗的大趋势,具有良好的经济效益和环保效益。
附图说明
图1 为本发明的实施例一的结构示意图;
图2 为本发明的实施例二的结构示意图;
图3 为本发明的实施例三的结构示意图;
图4 为本发明的实施例四的结构示意图;
图中,1-主换热器,2-甲烷洗涤塔,3-侧凝器,4-氢汽提塔,5-氢汽提塔塔底蒸发器,6-脱甲烷塔,7-脱氮塔,8-脱甲烷塔塔顶冷凝器,9-脱甲烷塔塔顶分离器,10-脱氮塔塔顶冷凝器,11-脱氮塔塔顶分离器,12-甲烷液体泵,13-CO压缩机,14-循环氮气压缩机,15-透平膨胀机,16-低温预冷机组,17-脱甲烷塔塔底蒸发器,18-阀门A,19-阀门B,20-阀门C,21-阀门D,22-阀门E,23-阀门F,24-阀门G,25-阀门H,26-阀门I,27-阀门J,28-阀门K,29-阀门L,30-阀门M,31-阀门Y,32-阀门Z。
具体实施方式
下面结合附图对本发明做进一步的描述,本发明的保护范围不局限于以下所述:
实施例一:如图1所示,一种深冷分离CO、H2的双循环甲烷洗涤系统,它包括主换热器1、甲烷洗涤塔2、侧凝器3、氢汽提塔4、氢汽提塔塔底蒸发器5、脱甲烷塔6、脱氮塔7、脱甲烷塔塔顶冷凝器8、脱甲烷塔塔顶分离器9、脱氮塔塔顶冷凝器10、脱氮塔塔顶分离器11、甲烷液体泵12、CO压缩机13和循环氮气压缩机14;所述主换热器1内设置有流道Ia、流道Ib、流道II、流道III、流道IV、流道V、流道VI、流道VII、流道VIII和流道IX,脱氮塔塔顶冷凝器10内设置有流道I、流道II和流道III,氢汽提塔塔底蒸发器5设置于氢汽提塔4内且位于其底部,脱甲烷塔塔顶冷凝器8设置于脱甲烷塔6内且位于其顶部,主换热器1内流道IV的出口端与位于甲烷洗涤塔2底部的入口端连接,甲烷洗涤塔2的气相出口与主换热器1内流道III的入口端连接,甲烷洗涤塔2的液相出口经阀门A18与位于氢汽提塔4中部的入口端连接,甲烷洗涤塔2的中部进出口分别与侧凝器3的端口D和端口C连接。
本实施例中,所述氢汽提塔4的气相出口与主换热器1内流道V的入口端连接,氢汽提塔4的液相出口经阀门D21与位于脱甲烷塔6中部的入口端连接。
本实施例中,所述脱甲烷塔6的液相出口与甲烷液体泵12的入口相连,甲烷液体泵12的出口与主换热器1内流道IX的入口端相连,流道IX的上部出口经阀门E22与位于脱甲烷塔6底部的入口端连接,流道IX的下部出口分成三个支路,第一个支路经阀门L29与外部连通,第二个支路经阀门B19与位于甲烷洗涤塔2顶部的入口端连接,第三个支路经阀门C20与位于氢汽提塔4顶部的入口端连接,脱甲烷塔6的气相出口与脱甲烷塔塔顶冷凝器8的接口E相连,脱甲烷塔塔顶冷凝器8的接口F与脱甲烷塔塔顶分离器9的入口相连,脱甲烷塔塔顶分离器9的液相出口与位于脱甲烷塔6顶部的入口端相连,脱甲烷塔塔顶分离器9的气相出口经阀门F23与位于脱氮塔7中部的入口端相连。
本实施例中,所述脱氮塔7的液相出口经阀门G24与脱氮塔塔顶冷凝器10内流道II的入口端连接,脱氮塔塔顶冷凝器10内流道II的出口端与主换热器1内流道VIII的入口相连,流道VIII的出口与CO压缩机13的入口相连,CO压缩机13的出口分成两个支路,第一个支路作为CO产品出界区,第二个支路作为CO循环气与主换热器1内流道VI的入口相连,主换热器1内流道VI的出口经阀门M30与位于脱氮塔7底部的入口端连接,脱氮塔7的气相出口与脱氮塔塔顶冷凝器10内流道I的入口端连接,脱氮塔塔顶冷凝器10内流道I的出口与脱氮塔塔顶分离器11的入口相连,脱氮塔塔顶分离器11的液相出口与位于脱氮塔7顶部的入口端连接,脱氮塔塔顶分离器11的气相出口与流道VII的入口相连。
本实施例中,所述循环氮气压缩机14的出口与主换热器1内流道Ia的入口相连,流道Ia的出口连接有两个支路,一个支路与氢汽提塔塔底蒸发器5的入口相连,另一个支路经阀门I26与氢汽提塔塔底蒸发器5的出口连接,氢汽提塔塔底蒸发器5的出口与流道Ib的入口连接,流道Ib的出口连接有三个支路,第一个支路经阀门H25与脱氮塔塔顶冷凝器10内流道III的入口端连接,第二个支路经阀门J27与侧凝器3的接口B相连,第三个支路经阀门Y31减压后与脱甲烷塔塔顶冷凝器8的接口G相连,脱氮塔塔顶冷凝器10内流道III的出口、侧凝器3的接口A、脱甲烷塔塔顶冷凝器8的接口H均与主换热器1内流道II的入口相连,主换热器1内流道II的出口与循环氮气压缩机14的入口相连,主换热器1内流道II的入口处还连接有阀门K28。
本实施例中,所述的CO压缩机13和循环氮气压缩机14为离心式或活塞式压缩机,也可以为组合式一体机。所述的甲烷液体泵12为立式低温离心泵。所述的CO压缩机13和循环氮气压缩机14由电机驱动或汽轮机一拖二驱动。
本实施例中,所述的系统深冷分离CO、H2的双循环甲烷洗涤的方法,它包括以下步骤:
S1、含CO、氢气、甲烷和少量氮气、氩气的净化气进入流道IV,净化气被主换热器1内的冷流体冷却并部分冷凝,随后进入甲烷洗涤塔2的底部以进行第一次精馏,在甲烷洗涤塔2顶部得到的氢气产品,氢气产品进入主换热器1内的流道III,主换热器1将氢气产品复热至常温后出界区,在甲烷洗涤塔2底部得到的液体经阀门A18减压后送入氢汽提塔4的中部以继续精馏,甲烷洗涤塔2顶部的回流液为经甲烷液体泵12增压的液态甲烷,侧凝器3为甲烷洗涤塔2提供中部回流液,采用液氮做冷源;
S2、经过氢汽提塔4的精馏脱氢,在其顶部得到富含氢气的闪蒸气,闪蒸气进入流道V内,并经主换热器1复热至常温后出界区,在氢汽提塔4底部得到的液体经阀门D21减压后送入脱甲烷塔6中以续精馏,氢汽提塔4顶部的回流液为经甲烷液体泵12增压的液态甲烷,氢汽提塔塔底蒸发器5为氢汽提塔4提供上升的蒸发气,采用循环氮气或净化气做热源;
S3、经过脱甲烷塔6的精馏脱甲烷,在其顶部得到的富CO气经脱甲烷塔塔顶冷凝器8的接口F、脱甲烷塔塔顶分离器9、阀门F23减压后送入脱氮塔7中以继续精馏,在脱甲烷塔6底部得到的甲烷液体经甲烷液体泵12增压后进入流道IX中,以在主换热器1中换热,一部分甲烷液体被复热气化后经阀门E22减压后返回至脱甲烷塔6的底部,为脱甲烷塔6提供上升的蒸发气,另一部分甲烷液体被过冷后分成三股,第一股经阀门L29减压后作为LNG产品出界区,第二股经阀门B19减压后送入甲烷洗涤塔2的顶部,为甲烷洗涤塔2提供顶部的回流液,第三股经阀门C20减压后送入氢汽提塔4的顶部,为氢汽提塔4提供顶部的回流液,脱甲烷塔6的顶部设有脱甲烷塔塔顶冷凝器8,为脱甲烷塔6提供回流液,采用液氮做冷源;
S4、经过脱氮塔7的精馏脱氮,在其顶部得到的富氮气依次经脱氮塔塔顶冷凝器10内流道I、脱氮塔塔顶分离器11、流道VII后出界区,在脱氮塔7底部得到的CO液体经阀门G24减压后,依次经脱氮塔塔顶冷凝器10内流道II、主换热器1内流道VIII送入CO压缩机13中,经CO压缩机13增压的中压CO气大部分作为CO产品出界区,小部分作为CO循环气并经主换热器1内冷流体冷却,随后经阀门M30减压后送入脱甲烷塔6的底部做上升的蒸发气,脱氮塔塔顶冷凝器10为脱氮塔7提供回流液,采用CO液体和液氮做冷源;
S5、从循环氮气压缩机14排出的中压氮气依次经Ia通道、氢汽提塔塔底蒸发器5、流道Ib,中压氮气被冷流体冷却、冷凝并过冷,被过冷的液氮分成三股,第一股经阀门H25减压后进入脱氮塔塔顶冷凝器10内流道III为脱氮塔塔顶冷凝器10提供冷源,第二股经阀门J27减压后作为侧凝器3的冷源,第三股经阀门Y31减压后作为脱甲烷塔塔顶冷凝器8的冷源,低压液氮在脱氮塔塔顶冷凝器10、侧凝器3和脱甲烷塔塔顶冷凝器8中被部分气化,与经阀门K28减压的液氮混合,并一起进入主换热器1内流道II中,经主换热器1复热至常温后送入循环氮气压缩机14继续增压,从而完成氮气压缩、制冷循环。
本发明采用甲烷洗涤法生产H2,大幅降低生产H2的能耗和投资,还可以提高CO和H2的回收率,同时采用氮气压缩和CO压缩的双循环工艺,发挥CO压缩循环的精馏能耗低及氮气循环的压缩能耗和投资低的双重优势。
本实施例中,所述CO压缩机13由入口压力控制其入口导叶或入口调阀的开度。所述CO压缩机13的入口压力为0.01~0.25MPa.G,排气压力为0.5~3.6MPa.G。所述循环氮气压缩机14的入口压力为0.05~0.5MPa.G,排气压力为0.6~3.6MPa.G。
实施例二:如图2所示,本实施例与实施例一的区别在于:在主换热器1内流道Ia的出口增加一股物流,经阀门Z32后送入透平膨胀机15的入口,透平膨胀机15的出口与低压氮气总管相连,在系统启动或冷量不足时,利用透平膨胀机15制取冷量。
实施例三:如图3所示,本实施例与实施例一的区别在于:主换热器1增加流道X,并与低温预冷机组16相连,为系统提供温度在-40~40℃等级的冷量。
实施例四:如图4所示,本实施例与实施例一的区别在于:采用先脱氮气再脱甲烷的工艺路线,脱氮塔7底部的蒸发器采用主换热器1的一个换热流道XI,脱甲烷塔6的底部增加脱甲烷塔塔底蒸发器17,采用循环氮气做热源,为脱甲烷塔6提供上升的蒸发气,采用CO循环气做脱甲烷塔6的塔顶回流液。
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。

Claims (8)

1.一种深冷分离CO、H2的双循环甲烷洗涤系统,其特征在于:它包括主换热器(1)、甲烷洗涤塔(2)、侧凝器(3)、氢汽提塔(4)、氢汽提塔塔底蒸发器(5)、脱甲烷塔(6)、脱氮塔(7)、脱甲烷塔塔顶冷凝器(8)、脱甲烷塔塔顶分离器(9)、脱氮塔塔顶冷凝器(10)、脱氮塔塔顶分离器(11)、甲烷液体泵(12)、CO压缩机(13)和循环氮气压缩机(14);所述主换热器(1)内设置有流道Ia、流道Ib、流道II、流道III、流道IV、流道V、流道VI、流道VII、流道VIII和流道IX,脱氮塔塔顶冷凝器(10)内设置有流道I、流道II和流道III,氢汽提塔塔底蒸发器(5)设置于氢汽提塔(4)内且位于其底部,脱甲烷塔塔顶冷凝器(8)设置于脱甲烷塔(6)内且位于其顶部,主换热器(1)内流道IV的出口端与位于甲烷洗涤塔(2)底部的入口端连接,甲烷洗涤塔(2)的气相出口与主换热器(1)内流道III的入口端连接,甲烷洗涤塔(2)的液相出口经阀门A(18)与位于氢汽提塔(4)中部的入口端连接,甲烷洗涤塔(2)的中部进出口分别与侧凝器(3)的端口D和端口C连接;
所述氢汽提塔(4)的气相出口与主换热器(1)内流道V的入口端连接,氢汽提塔(4)的液相出口经阀门D(21)与位于脱甲烷塔(6)中部的入口端连接;
所述脱甲烷塔(6)的液相出口与甲烷液体泵(12)的入口相连,甲烷液体泵(12)的出口与主换热器(1)内流道IX的入口端相连,流道IX的上部出口经阀门E(22)与位于脱甲烷塔(6)底部的入口端连接,流道IX的下部出口分成三个支路,第一个支路经阀门L(29)与外部连通,第二个支路经阀门B(19)与位于甲烷洗涤塔(2)顶部的入口端连接,第三个支路经阀门C(20)与位于氢汽提塔(4)顶部的入口端连接,脱甲烷塔(6)的气相出口与脱甲烷塔塔顶冷凝器(8)的接口E相连,脱甲烷塔塔顶冷凝器(8)的接口F与脱甲烷塔塔顶分离器(9)的入口相连,脱甲烷塔塔顶分离器(9)的液相出口与位于脱甲烷塔(6)顶部的入口端相连,脱甲烷塔塔顶分离器(9)的气相出口经阀门F(23)与位于脱氮塔(7)中部的入口端相连;
所述脱氮塔(7)的液相出口经阀门G(24)与脱氮塔塔顶冷凝器(10)内流道II的入口端连接,脱氮塔塔顶冷凝器(10)内流道II的出口端与主换热器(1)内流道VIII的入口相连,流道VIII的出口与CO压缩机(13)的入口相连,CO压缩机(13)的出口分成两个支路,第一个支路作为CO产品出界区,第二个支路作为CO循环气与主换热器(1)内流道VI的入口相连,主换热器(1)内流道VI的出口经阀门M(30)与位于脱氮塔(7)底部的入口端连接,脱氮塔(7)的气相出口与脱氮塔塔顶冷凝器(10)内流道I的入口端连接,脱氮塔塔顶冷凝器(10)内流道I的出口与脱氮塔塔顶分离器(11)的入口相连,脱氮塔塔顶分离器(11)的液相出口与位于脱氮塔(7)顶部的入口端连接,脱氮塔塔顶分离器(11)的气相出口与流道VII的入口相连;
所述循环氮气压缩机(14)的出口与主换热器(1)内流道Ia的入口相连,流道Ia的出口连接有两个支路,一个支路与氢汽提塔塔底蒸发器(5)的入口相连,另一个支路经阀门I(26)与氢汽提塔塔底蒸发器(5)的出口连接,氢汽提塔塔底蒸发器(5)的出口与流道Ib的入口连接,流道Ib的出口连接有三个支路,第一个支路经阀门H(25)与脱氮塔塔顶冷凝器(10)内流道III的入口端连接,第二个支路经阀门J(27)与侧凝器(3)的接口B相连,第三个支路经阀门Y(31)减压后与脱甲烷塔塔顶冷凝器(8)的接口G相连,脱氮塔塔顶冷凝器(10)内流道III的出口、侧凝器(3)的接口A、脱甲烷塔塔顶冷凝器(8)的接口H均与主换热器(1)内流道II的入口相连,主换热器(1)内流道II的出口与循环氮气压缩机(14)的入口相连,主换热器(1)内流道II的入口处还连接有阀门K(28)。
2.根据权利要求1所述的一种深冷分离CO、H2的双循环甲烷洗涤系统,其特征在于:所述的CO压缩机(13)和循环氮气压缩机(14)为离心式或活塞式压缩机,也可以为组合式一体机。
3.根据权利要求1所述的一种深冷分离CO、H2的双循环甲烷洗涤系统,其特征在于:所述的甲烷液体泵(12)为立式低温离心泵。
4.根据权利要求1所述的一种深冷分离CO、H2的双循环甲烷洗涤系统,其特征在于:所述的CO压缩机(13)和循环氮气压缩机(14)由电机驱动或汽轮机一拖二驱动。
5.根据权利要求1~4中任意一项所述的系统深冷分离CO、H2的双循环甲烷洗涤的方法,其特征在于:它包括以下步骤:
S1、含CO、氢气、甲烷和少量氮气、氩气的净化气进入流道IV,净化气被主换热器(1)内的冷流体冷却并部分冷凝,随后进入甲烷洗涤塔(2)的底部以进行第一次精馏,在甲烷洗涤塔(2)顶部得到的氢气产品,氢气产品进入主换热器(1)内的流道III,主换热器(1)将氢气产品复热至常温后出界区,在甲烷洗涤塔(2)底部得到的液体经阀门A(18)减压后送入氢汽提塔(4)的中部以继续精馏,甲烷洗涤塔(2)顶部的回流液为经甲烷液体泵(12)增压的液态甲烷,侧凝器(3)为甲烷洗涤塔(2)提供中部回流液,采用液氮做冷源;
S2、经过氢汽提塔(4)的精馏脱氢,在其顶部得到富含氢气的闪蒸气,闪蒸气进入流道V内,并经主换热器(1)复热至常温后出界区,在氢汽提塔(4)底部得到的液体经阀门D(21)减压后送入脱甲烷塔(6)中以续精馏,氢汽提塔(4)顶部的回流液为经甲烷液体泵(12)增压的液态甲烷,氢汽提塔塔底蒸发器(5)为氢汽提塔(4)提供上升的蒸发气,采用循环氮气或净化气做热源;
S3、经过脱甲烷塔(6)的精馏脱甲烷,在其顶部得到的富CO气经脱甲烷塔塔顶冷凝器(8)的接口F、脱甲烷塔塔顶分离器(9)、阀门F(23)减压后送入脱氮塔(7)中以继续精馏,在脱甲烷塔(6)底部得到的甲烷液体经甲烷液体泵(12)增压后进入流道IX中,以在主换热器(1)中换热,一部分甲烷液体被复热气化后经阀门E(22)减压后返回至脱甲烷塔(6)的底部,为脱甲烷塔(6)提供上升的蒸发气,另一部分甲烷液体被过冷后分成三股,第一股经阀门L(29)减压后作为LNG产品出界区,第二股经阀门B(19)减压后送入甲烷洗涤塔(2)的顶部,为甲烷洗涤塔(2)提供顶部的回流液,第三股经阀门C(20)减压后送入氢汽提塔(4)的顶部,为氢汽提塔(4)提供顶部的回流液,脱甲烷塔(6)的顶部设有脱甲烷塔塔顶冷凝器(8),为脱甲烷塔(6)提供回流液,采用液氮做冷源;
S4、经过脱氮塔(7)的精馏脱氮,在其顶部得到的富氮气依次经脱氮塔塔顶冷凝器(10)内流道I、脱氮塔塔顶分离器(11)、流道VII后出界区,在脱氮塔(7)底部得到的CO液体经阀门G(24)减压后,依次经脱氮塔塔顶冷凝器(10)内流道II、主换热器(1)内流道VIII送入CO压缩机(13)中,经CO压缩机(13)增压的中压CO气大部分作为CO产品出界区,小部分作为CO循环气并经主换热器(1)内冷流体冷却,随后经阀门M(30)减压后送入脱甲烷塔(6)的底部做上升的蒸发气,脱氮塔塔顶冷凝器(10)为脱氮塔(7)提供回流液,采用CO液体和液氮做冷源;
S5、从循环氮气压缩机(14)排出的中压氮气依次经Ia通道、氢汽提塔塔底蒸发器(5)、流道Ib,中压氮气被冷流体冷却、冷凝并过冷,被过冷的液氮分成三股,第一股经阀门H(25)减压后进入脱氮塔塔顶冷凝器(10)内流道III为脱氮塔塔顶冷凝器(10)提供冷源,第二股经阀门J(27)减压后作为侧凝器(3)的冷源,第三股经阀门Y(31)减压后作为脱甲烷塔塔顶冷凝器(8)的冷源,低压液氮在脱氮塔塔顶冷凝器(10)、侧凝器(3)和脱甲烷塔塔顶冷凝器(8)中被部分气化,与经阀门K(28)减压的液氮混合,并一起进入主换热器(1)内流道II中,经主换热器(1)复热至常温后送入循环氮气压缩机(14)继续增压,从而完成氮气压缩、制冷循环。
6.根据权利要求5所述的系统深冷分离CO、H2的双循环甲烷洗涤的方法,其特征在于:所述CO压缩机(13)由入口压力控制其入口导叶或入口调阀的开度。
7.根据权利要求5所述的系统深冷分离CO、H2的双循环甲烷洗涤的方法,其特征在于:所述CO压缩机(13)的入口压力为0.01~0.25MPa(G),排气压力为0.5~3.6MPa(G)。
8.根据权利要求5所述的系统深冷分离CO、H2的双循环甲烷洗涤的方法,其特征在于:所述循环氮气压缩机(14)的入口压力为0.05~0.5MPa(G),排气压力为0.6~3.6MPa(G)。
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