CN107541738A - Pre-welding cleaning process for refrigerator compressor shell - Google Patents

Pre-welding cleaning process for refrigerator compressor shell Download PDF

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Publication number
CN107541738A
CN107541738A CN201710578960.XA CN201710578960A CN107541738A CN 107541738 A CN107541738 A CN 107541738A CN 201710578960 A CN201710578960 A CN 201710578960A CN 107541738 A CN107541738 A CN 107541738A
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China
Prior art keywords
cleaning
shell
refrigerator compressor
sodium
parts
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CN201710578960.XA
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Chinese (zh)
Inventor
曾荣根
舒俊峰
金文辉
翟竞魁
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HUAYI COMPRESSOR CO Ltd
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HUAYI COMPRESSOR CO Ltd
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Priority to CN201710578960.XA priority Critical patent/CN107541738A/en
Publication of CN107541738A publication Critical patent/CN107541738A/en
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  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
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Abstract

The invention discloses a cleaning process before welding for a refrigerator compressor shell, which comprises the following steps of a) degreasing and cleaning, wherein a degreasing reagent solution is adopted in a cleaning tank to clean parts; b) washing the parts by using tap water for the first time; c) phosphating, namely treating the surface of the part by adopting a phosphating reagent solution at the working temperature of 60-85 ℃ for 2-3 min; d) secondary water washing, namely washing the parts by pure water; e) washing for the third time, and washing the parts by pure water; f) blowing the parts by compressed air, and directly blowing the parts by the compressed air for 0.15-0.2min at room temperature; g) and (2) drying, namely drying the parts at the temperature of 121-.

Description

Cleaning before a kind of Dimensions Used in Shell of Refrigerator Compressor weldering
Technical field
The present invention relates to lower shells of compressors welding field, scavenger before more particularly to a kind of Dimensions Used in Shell of Refrigerator Compressor weldering Skill.
Background technology
Freezer compressor lower house body needs to weld steel column pin, footing piece, binding post, protective cradle, air intake duct, exhaust Pipe and process duct, soldering part is more, needs to carry out surface preparation, the cleaning effect of surface preparation to workpiece before welding Directly affect welding quality.
The content of the invention
The technical problems to be solved by the invention are to provide cleaning before a kind of Dimensions Used in Shell of Refrigerator Compressor weldering, improve welding Quality, to solve caused above-mentioned multinomial defect in the prior art.
To achieve the above object, the present invention provides following technical scheme, scavenger before a kind of Dimensions Used in Shell of Refrigerator Compressor weldering Skill, part pretreatment, Chemical cleaning, Chemical cleaning are carried out to lower house body, protective cradle, steel column pin, footing piece, binding post Using spray mode to be placed on conveying network chain it is up enter piece surface clean, operating pressure 0.1-0.3MPa, specifically Step is as follows,
A) cleaning by degreasing, part to be cleaned using degreasing agent solution in rinse bath, operating temperature is 61-80 DEG C, Processing time 2.5-3min;
B) once wash, using running water to Cleaning of Parts, operating temperature is room temperature, processing time 1-1.5min;
C) phosphorating treatment, using phosphorization reagent solution to piece surface processing, operating temperature is 60-85 DEG C, processing time 2-3min;
D) secondary washing, using pure water to Cleaning of Parts, operating temperature is room temperature, processing time 1-1.5min;
E) wash three times, using pure water to Cleaning of Parts, operating temperature is 30-50 DEG C, processing time 1-1.5min;
F) compressed air dries up, at room temperature using compressed air to part blow-through 0.15-0.2min;
G) dry, using hot air circulation at a temperature of 121-150 DEG C to part drying and processing.
Preferably, the step a), c) and e) heated using steam;The step g) uses natural gas indirectly heat.
Preferably, degreasing agent solution 5-10% containing sodium lignin sulfonate, non-hydrate sodium metasilicate 5-10%, sodium carbonate 5-10%, sodium citrate 2-5%, sodium hydroxide 20-25%, aluminium-magnesium silicate 15-20%, poly-aspartate 1-3%, polyacrylic acid Sodium salt 1-3%, nonionic surfactant 3-8%, pure water surplus.
Preferably, the nonionic surfactant is C10 fat alcohol ethoxyl compounds or C13 carbonyl alcohol ethoxylates The mixture of compound or both, the proportioning of wherein both mixtures is C10 fat alcohol ethoxyl compounds:C13 oxo-alcohols ethoxies Based compound is 2:3;C10 fat alcohol ethoxyl compounds:Sodium lignin sulfonate is 1:1;C13 carbonyl alcohol ethoxylates: Sodium lignin sulfonate is 1:2, mixture:Sodium lignin sulfonate is 3:4.
Preferably, the phosphorization reagent solution is the acid solution of phosphoric acid dihydric salt, and the phosphorization reagent solution is compound Phosphating solution, containing Fe (H2PO4)215-20%, Mn (H2PO4)215-28%, Zn (H2PO4)215-23%, pure water surplus.
Preferably, the degreasing agent solution free alkalinity is 4-8pt, and the phosphorization reagent solution total acidity is 8- 30pt。
Preferably, in the step 1), air-breather is set to be passed through air in rinse bath.
Preferably, in the step 1), rinse bath sets high energy ultraviolet line apparatus, using purple during cleaning by degreasing Outside line is irradiated to it.
Beneficial effect using above technical scheme is that welding procedure of the present invention is before welding respectively to lower house sheet Body, protective cradle, steel column pin, footing piece, binding post carry out Chemical cleaning, and scratch brushing is carried out to air intake duct, blast pipe and process duct Processing, is handled surface.
The cleaning that workpiece surface is improved by the degreasing agent solution of preparation is washed, and uviol lamp can accelerate grease decomposition, Workpiece surface phosphatization effect is improved by the phosphorization reagent solution of preparation, significantly improve the compressor housing after welding uses the longevity Life.
Brief description of the drawings
Fig. 1 is the schematic diagram that surfactant influences on metal surface tension in degreasing agent solution
Embodiment
The following detailed description of the preferred embodiment of the present invention.
Embodiment 1,
Cleaning before a kind of weldering of Dimensions Used in Shell of Refrigerator Compressor, to lower house body, protective cradle, steel column pin, footing piece, connect Terminal carry out Chemical cleaning, wherein, Chemical cleaning using spray mode to be placed on conveying network chain it is up enter piece surface enter Row cleaning, operating pressure 0.1MPa, is comprised the following steps that,
A) cleaning by degreasing, part is cleaned using degreasing agent solution in rinse bath, operating temperature is 61 DEG C, is used Steam heats, and processing time 3min, the degreasing agent solution free alkalinity is 4pt;Air-breather is set to be passed through in rinse bath Air, rinse bath are set high energy ultraviolet line apparatus, it are irradiated using ultraviolet during cleaning by degreasing;
B) once wash, using running water to Cleaning of Parts, operating temperature is room temperature, processing time 1min;
C) phosphorating treatment, be 60 DEG C to piece surface processing, operating temperature using phosphorization reagent solution, using steam plus Heat, processing time 3min, the phosphorization reagent solution total acidity are 8pt;
D) secondary washing, using pure water to Cleaning of Parts, operating temperature is room temperature, processing time 1min;
E) wash three times, be 30 DEG C to Cleaning of Parts, operating temperature using pure water, heated using steam, processing time 1.5min;
F) compressed air dries up, at room temperature using compressed air to part blow-through 0.15min;
G) dry, using hot air circulation at a temperature of 121 DEG C to part drying and processing, using natural gas indirectly heat.
Degreasing agent solution containing sodium lignin sulfonate 5%, non-hydrate sodium metasilicate 5%, sodium carbonate 5%, sodium citrate 2%, Sodium hydroxide 25%, aluminium-magnesium silicate 20%, poly-aspartate 1%, polyacrylic acid sodium salt 1%, nonionic surfactant 5%, Pure water surplus.
Nonionic surfactant is C10 fat alcohol ethoxyl compounds, C10 fat alcohol ethoxyl compounds:Lignin Sodium sulfonate is 1:1.
Phosphorization reagent solution is the acid solution of phosphoric acid dihydric salt, and the phosphorization reagent solution is composite phosphorized liquid, containing Fe (H2PO4)220%th, Mn (H2PO4)215%th, Zn (H2PO4)215%, pure water surplus.
Embodiment 2,
Cleaning before a kind of weldering of Dimensions Used in Shell of Refrigerator Compressor, to lower house body, protective cradle, steel column pin, footing piece, connect Terminal carries out Chemical cleaning, Chemical cleaning using spray mode to be placed on conveying network chain it is up enter piece surface carry out it is clear Wash, operating pressure 0.3MPa, comprise the following steps that,
A) cleaning by degreasing, part is cleaned using degreasing agent solution in rinse bath, operating temperature is 80 DEG C, is used Steam heats, and processing time 2.5min, the degreasing agent solution free alkalinity is 8pt;Air-breather is set to lead in rinse bath Enter air, rinse bath is set high energy ultraviolet line apparatus, it is irradiated using ultraviolet during cleaning by degreasing;
B) once wash, using running water to Cleaning of Parts, operating temperature is room temperature, processing time 1.5min;
C) phosphorating treatment, be 85 DEG C to piece surface processing, operating temperature using phosphorization reagent solution, using steam plus Heat, processing time 2min, the phosphorization reagent solution total acidity are 30pt;
D) secondary washing, using pure water to Cleaning of Parts, operating temperature is room temperature, processing time 1.5min;
E) wash three times, be 50 DEG C to Cleaning of Parts, operating temperature using pure water, heated using steam, processing time 1min;
F) compressed air dries up, at room temperature using compressed air to part blow-through 0.2min;
G) dry, using hot air circulation at a temperature of 150 DEG C to part drying and processing, using natural gas indirectly heat.
Degreasing agent solution is containing sodium lignin sulfonate 10%, non-hydrate sodium metasilicate 10%, sodium carbonate 10%, sodium citrate 5%th, sodium hydroxide 20%, aluminium-magnesium silicate 15%, poly-aspartate 3%, polyacrylic acid sodium salt 3%, nonionic surfactant 5%, pure water surplus.
Nonionic surfactant is C13 carbonyl alcohol ethoxylates, C13 carbonyl alcohol ethoxylates:Lignin sulfonic acid Sodium is 1:2.
Phosphorization reagent solution is the acid solution of phosphoric acid dihydric salt, and the phosphorization reagent solution is composite phosphorized liquid, containing Fe (H2PO4)220%th, Mn (H2PO4)228%th, Zn (H2PO4)223%, pure water surplus.
Embodiment 3,
Cleaning before a kind of weldering of Dimensions Used in Shell of Refrigerator Compressor, to lower house body, protective cradle, steel column pin, footing piece, connect Terminal carries out Chemical cleaning, Chemical cleaning using spray mode to be placed on conveying network chain it is up enter piece surface carry out it is clear Wash, operating pressure 0.2MPa, comprise the following steps that,
A) cleaning by degreasing, part is cleaned using degreasing agent solution in rinse bath, operating temperature is 70 DEG C, is used Steam heats, and processing time 2.8min, the degreasing agent solution free alkalinity is 6pt;Air-breather is set to lead in rinse bath Enter air, rinse bath is set high energy ultraviolet line apparatus, it is irradiated using ultraviolet during cleaning by degreasing;
B) once wash, using running water to Cleaning of Parts, operating temperature is room temperature, processing time 1.3min;
C) phosphorating treatment, be 73 DEG C to piece surface processing, operating temperature using phosphorization reagent solution, using steam plus Heat, processing time 2-3min, the phosphorization reagent solution total acidity are 19pt;
D) secondary washing, using pure water to Cleaning of Parts, operating temperature is room temperature, processing time 1.3min;
E) wash three times, be 40 DEG C to Cleaning of Parts, operating temperature using pure water, heated using steam, processing time 1.3min;
F) compressed air dries up, at room temperature using compressed air to part blow-through 0.18min;
G) dry, using hot air circulation at a temperature of 135 DEG C to part drying and processing, using natural gas indirectly heat.
Degreasing agent solution containing sodium lignin sulfonate 8%, non-hydrate sodium metasilicate 8%, sodium carbonate 8%, sodium citrate 3%, Sodium hydroxide 23%, aluminium-magnesium silicate 18%, poly-aspartate 2%, polyacrylic acid sodium salt 2%, nonionic surfactant 6%, Pure water surplus.
Nonionic surfactant is that proportioning is C10 fat alcohol ethoxyl compounds:C13 carbonyl alcohol ethoxylates are 2:3 mixture;Mixture:Sodium lignin sulfonate is 3:4.
Phosphorization reagent solution is the acid solution of phosphoric acid dihydric salt, and the phosphorization reagent solution is composite phosphorized liquid, containing Fe (H2PO4)218%th, Mn (H2PO4)221%th, Zn (H2PO4)219%, pure water surplus.
As shown in figure 1, the degreasing agent after addition sodium lignin sulfonate, workpiece surface tension force highest, but be not sufficiently stable, wood Quality sodium sulfonate is anion surfactant, and after with the addition of nonionic surfactant, both are used in mixed way, and ensures workpiece table Face tension force is high, and stably.
The preferred C10 fat alcohol ethoxyl compounds of nonionic surfactant:C13 carbonyls alcohol ethoxylates are 2:3 Mixture.
This phosphating process uses composite phosphorized liquid, warm type phosphorating treatment in progress, and phosphatization film thickness is 1-7g/m2, solution The ratio of free acidity and total acidity is 1:(10-15), free acidity is stable, easily grasps, and phosphating time is short, and production efficiency is high, Corrosion resistance is strong.
The cleaning that workpiece surface is improved by the degreasing agent solution of preparation is washed, and is carried by the phosphorization reagent solution of preparation High workpiece alramenting effect, significantly improve the service life of the compressor housing after welding.
The selection lower house body that coating color is homogeneous, water stain-free oil-free is rustless and protective cradle are as soldering part, choosing Taking no white powder, the steel column pin of water stain-free and footing piece, choosing the outer finishing face of pore has scratch brushing vestige as soldering part Air intake duct, blast pipe and process duct are as soldering part.
Part weld, using projection welding successively by steel column pin, footing piece, binding post, protective cradle, process duct, air intake duct and Blast pipe is welded to correspondence position on lower house body;Its welding condition is as follows, welding pressure 0.3-0.6Mpa, during precompressed Between 200-400ms, pressing time 400-600ms, weld interval 200-300ms, dwell time 200ms;After welding treatment, check weldering Junction outward appearance, purge lower housing cavity surface impurity.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention Protection domain.

Claims (8)

1. cleaning before a kind of Dimensions Used in Shell of Refrigerator Compressor weldering, first part pretreatment, to lower house body, protective cradle, steel column Pin, footing piece, binding post carry out Chemical cleaning, it is characterised in that Chemical cleaning is using spray mode to being placed on conveying network chain The piece surface of upper traveling is cleaned, and operating pressure 0.1-0.3MPa, is comprised the following steps that,
A) cleaning by degreasing, part is cleaned using degreasing agent solution in rinse bath, operating temperature is 61-80 DEG C, place Manage time 2.5-3min;
B) once wash, using running water to Cleaning of Parts, operating temperature is room temperature, processing time 1-1.5min;
C) phosphorating treatment, using phosphorization reagent solution to piece surface processing, operating temperature is 60-85 DEG C, processing time 2- 3min;
D) secondary washing, using pure water to Cleaning of Parts, operating temperature is room temperature, processing time 1-1.5min;
E) wash three times, using pure water to Cleaning of Parts, operating temperature is 30-50 DEG C, processing time 1-1.5min;
F) compressed air dries up, at room temperature using compressed air to part blow-through 0.15-0.2min;
G) dry, using hot air circulation at a temperature of 121-150 DEG C to part drying and processing.
2. cleaning before Dimensions Used in Shell of Refrigerator Compressor according to claim 1 weldering, it is characterised in that the step a), c) And e) heated using steam;The step g) uses natural gas indirectly heat.
3. cleaning before Dimensions Used in Shell of Refrigerator Compressor weldering according to claim 1, it is characterised in that the degreasing agent is molten Liquid 5-10% containing sodium lignin sulfonate, non-hydrate sodium metasilicate 5-10%, sodium carbonate 5-10%, sodium citrate 2-5%, sodium hydroxide 20-25%, aluminium-magnesium silicate 15-20%, poly-aspartate 1-3%, polyacrylic acid sodium salt 1-3%, nonionic surfactant 3- 8%, pure water surplus.
4. cleaning before Dimensions Used in Shell of Refrigerator Compressor weldering according to claim 1, it is characterised in that the non-ionic surface Activating agent is the mixture of C10 fat alcohol ethoxyl compounds or C13 carbonyl alcohol ethoxylates or both, and wherein both are mixed The proportioning of compound is C10 fat alcohol ethoxyl compounds:C13 carbonyls alcohol ethoxylates are 2:3;C10 alcohol ethoxies Compound:Sodium lignin sulfonate is 1:1;C13 carbonyl alcohol ethoxylates:Sodium lignin sulfonate is 1:2, mixture:It is wooden Plain sodium sulfonate is 3:4.
5. cleaning before Dimensions Used in Shell of Refrigerator Compressor weldering according to claim 1, it is characterised in that the phosphorization reagent is molten Liquid is the acid solution of phosphoric acid dihydric salt, and the phosphorization reagent solution is composite phosphorized liquid, containing Fe (H2PO4)215-20%, Mn (H2PO4)215-28%, Zn (H2PO4)215-23%, pure water surplus.
6. cleaning before Dimensions Used in Shell of Refrigerator Compressor weldering according to claim 1, it is characterised in that the degreasing agent is molten Liquid free alkalinity is 4-8pt, and the phosphorization reagent solution total acidity is 8-30pt.
7. cleaning before being welded according to Dimensions Used in Shell of Refrigerator Compressor according to claim 1, it is characterised in that the step 1) In, set air-breather to be passed through air in rinse bath.
8. cleaning before being welded according to Dimensions Used in Shell of Refrigerator Compressor according to claim 1, it is characterised in that the step 1) In, rinse bath sets high energy ultraviolet line apparatus, and it is irradiated using ultraviolet during cleaning by degreasing.
CN201710578960.XA 2017-07-17 2017-07-17 Pre-welding cleaning process for refrigerator compressor shell Pending CN107541738A (en)

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Publication number Priority date Publication date Assignee Title
CN112824565A (en) * 2019-11-21 2021-05-21 上海海立电器有限公司 Electrophoretic coating process of compressor

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Publication number Priority date Publication date Assignee Title
CN112824565A (en) * 2019-11-21 2021-05-21 上海海立电器有限公司 Electrophoretic coating process of compressor
CN112824565B (en) * 2019-11-21 2022-06-21 上海海立电器有限公司 Electrophoretic coating process of compressor

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