CN107540197A - A kind of device of no modulus method production foam glass and preparation method thereof - Google Patents
A kind of device of no modulus method production foam glass and preparation method thereof Download PDFInfo
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- CN107540197A CN107540197A CN201711005959.4A CN201711005959A CN107540197A CN 107540197 A CN107540197 A CN 107540197A CN 201711005959 A CN201711005959 A CN 201711005959A CN 107540197 A CN107540197 A CN 107540197A
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Abstract
The present invention discloses a kind of device of no modulus method production foam glass and preparation method thereof, the device includes the flour mill being sequentially connected, agitator, foaming kiln, switching mechanism and annealing furnace, a cutting machine is provided between foaming kiln and switching mechanism, foaming kiln is connected with switching mechanism by the first transport mechanism, switching mechanism is connected with annealing furnace by the second transport mechanism, switching mechanism includes upset skewback, flipping baffle and tumble cylinder, upset skewback is arranged on the lower section of the first transport mechanism, flipping baffle is arranged on the side of upset skewback, the second transport mechanism is provided with below upset skewback and flipping baffle, flipping baffle is connected with tumble cylinder；By the way of switching mechanism is set between foaming kiln and annealing furnace, so that foam-glass block is entered in annealing furnace with vertical state completes annealing work, the problem of avoiding foam-glass block anneal uniformity difference, annealing time length also causes the length volume of annealing furnace to increase simultaneously, improves manufacturing cost.
Description
Technical field
The present invention relates to foam glass preparing technical field, more particularly to a kind of device of no modulus method production foam glass
And preparation method thereof.
Background technology
Foam glass is to be invented first by French St.Gobain companies nineteen thirty-five, and it is by cullet, foaming agent, added
Add agent and accelerator etc., compound is mixed to form by grinding, and be put into specific mould, by preheating, sintering, foaming,
The porous glass materials made of technique such as annealing.With the development of national economy, building trade has been enter into novel wall material more
The age newly regenerated, foam glass start in China's materials for wall as a kind of brand-new inexpensive energy-saving and environment friendly product
In be applied.The production process of foam glass, both consumes discarded glass, improves environment, and the foam glass produced
Glass can as it is excellent be incubated, heat-insulated, sound insulating material.
At present, in existing foamed glass foaming technique by foaming kiln out foamed glass blank larger plane with
Conveyer belt is in contact, and is entered with this state in annealing furnace, and by studying discovery for many years, larger due to foamed glass blank is put down
Face is in contact with conveyer belt, and the annealing efficiency for not only resulting in foamed glass blank substantially reduces, and then causes furnace length body of annealing
The problem of product increase, the anneal uniformity for also resulting in foamed glass blank is affected, and then causes glass finished-product Quality Down
The problem of；In addition, being provided with multilayer annealed layer in annealing furnace in existing foamed glass foaming technique, foamed glass blank is entered
Row is annealed simultaneously, the problem of causing annealing furnace height-volume increase, and then the problem of cause annealing furnace internal temperature lack of homogeneity.
The content of the invention
It is an object of the invention to provide a kind of device of no modulus method production foam glass and preparation method thereof, foam can be made
The exposed area of chunk glass, increase annealing efficiency and annealing effect, while reduce the overall volume of annealing furnace, reduce life
Cost is produced, is advantageous to be widely applied and uses.
To achieve the above object, the invention provides following technical scheme：
The invention provides a kind of device of no modulus method production foam glass, including be sequentially connected flour mill, agitator,
Foaming kiln, switching mechanism and annealing furnace, a cutting machine, the foaming kiln are provided between the foaming kiln and the switching mechanism
It is connected with the switching mechanism by the first transport mechanism, the switching mechanism and the annealing furnace pass through the second transport mechanism
It is connected, the switching mechanism includes upset skewback, flipping baffle and tumble cylinder, and the upset skewback is arranged on described first
The lower section of transport mechanism, the flipping baffle are arranged on the side of the upset skewback, the upset skewback and the upset gear
Second transport mechanism is provided with below plate, the flipping baffle is connected with the tumble cylinder.
Preferably, the flour mill is connected with a raw material adder, and the agitator is connected with an additive adder
Connect.
Preferably, the position sensor and control unit of electrical connection, the position sensing are also included in the switching mechanism
Device is arranged on the upset skewback, and described control unit also electrically connects with the tumble cylinder.
Preferably, the upset skewback and the flipping baffle are soft material, it is preferred that the upset skewback is poly-
Urethane material, the flipping baffle are sponge.
Preferably, the foaming kiln includes preheating section, foaming section, stable section and cooling and shaping section.
Preferably, first transport mechanism and second transport mechanism include being connected roller, conveyer belt and
Motor.
Preferably, the quantity of the conveyer belt in second transport mechanism is individual layer.
Preferably, it is additionally provided with the device of the no modulus method production foam glass and is sequentially connected the cutting chamber connect, quality
Control room and packed and transported room, the cutting chamber are connected with the annealing furnace.
A kind of preparation method of no modulus method production foam glass is also provided in the present invention, comprised the following steps：
Frit is put into flour mill by raw material adder and wears into thin glass dust；
Thin glass dust is put into agitator, while foaming agent is put into agitator by additive adder；
The compound being stirred is delivered in foaming kiln, and it is fixed to pass sequentially through preheating section, foaming section, stable section and cooling
Type section, form foamed glass blank；
The foamed glass blank is placed on the conveyer belt of the first transport mechanism, while by cutting machine by the bubble
The foam-glass block that foam glass blank is cut into after solidification；The foam-glass block is slid in the end of the first transport mechanism to turning over
On the stirring skewback of rotation mechanism, the foam-glass block is with the stirring skewback slide downward, while on the stirring skewback
The position sensor being provided with senses the foam-glass block, and induced signal is passed into control unit, and the control is single
Member control tumble cylinder starts, and the tumble cylinder drives flipping baffle close to the direction close to the stirring skewback, described
Foam-glass block is in contact with the stirring baffle plate, and subsequent tumble cylinder driving stirring baffle plate is shunk, in stirring skewback
The position of the restraint of the support force and stirring baffle plate effect lower limitation foam-glass block, the foam-glass block are located at second
The surface of transport mechanism, the tumble cylinder drive the flipping baffle to shrink again, the foam-glass block and described the
One transport mechanism departs from, while the foam-glass block is stood on the conveyer belt of second transport mechanism vertically；
The vertical foam-glass block is sent in annealing furnace by second transport mechanism, and the annealing furnace is to described
Vertical, the single foam-glass block in second transport mechanism carries out annealing work, forms glass finished-product.
Preferably, the glass finished-product is passed sequentially through into cutting chamber to be cut again according to specification, it is described after cutting
Glass finished-product enters quality control room and carries out quality testing, detects the qualified glass finished-product and is wrapped into packed and transported room
Dress, transport.
The present invention achieves following technique effect in terms of existing technologies：
1st, used in device of a kind of no modulus method production foam glass provided by the invention and preparation method thereof in foaming kiln
The mode of switching mechanism is set between annealing furnace so that by the foam-glass block in foaming kiln out, in the work of switching mechanism
Under, vertical state is changed into by its flat presentation (i.e. the larger plane of foam-glass block is in contact with transmission belt surface), and then
So that foam-glass block is entered in annealing furnace with vertical state completes annealing work, it is aerial sudden and violent to increase foam-glass block
Show up product, avoid that foam-glass block exposed area is few, required annealing time length causes foam-glass block anneal uniformity difference
Problem, while annealing time length also results in the length direction volume increase of annealing furnace, improves manufacturing cost.
2nd, used in device of a kind of no modulus method production foam glass provided by the invention and preparation method thereof in annealing furnace
The middle mode for setting individual layer conveyer belt, i.e. annealing furnace only carry out annealing work to single layer foam glass blocks, not only reduce annealing
The heat that stove is provided, the volume of annealing furnace short transverse is reduced, reduce manufacturing cost, also cause temperature in annealing furnace
Degree controllability is mentioned, the problem of avoiding poor temperature uniformity in annealing furnace.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to institute in embodiment
The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present invention
Example, for those of ordinary skill in the art, without having to pay creative labor, can also be according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is the overall structure diagram for the device for producing foam glass in the present invention without modulus method；
Fig. 2 is the overall structure diagram of switching mechanism in the present invention；
Wherein, 1- flour mills, 2- agitators, 3- foaming kilns, 4- cutting machines, 5- switching mechanisms, 6- annealing furnaces, 7- cuttings
Room, 8- quality control rooms, 9- packed and transporteds room, 10- additives adder, 11- raw materials adder, the transport mechanisms of 12- first,
The transport mechanisms of 13- second, 14- upsets skewback, 15- tumble cylinders, 16- flipping baffles.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
It is an object of the invention to provide a kind of device of no modulus method production foam glass, the sudden and violent of foamed glass blank can be made
Show up product, increase annealing efficiency and annealing effect, while reduce the overall volume of annealing furnace, reduce production cost, favorably
In being widely applied and use.
In order to facilitate the understanding of the purposes, features and advantages of the present invention, it is below in conjunction with the accompanying drawings and specific real
Applying mode, the present invention is further detailed explanation.
As shown in Figure 1-2, a kind of device of no modulus method production foam glass is provided in the present invention, including be sequentially connected
Flour mill 1, agitator 2, foaming kiln 3, switching mechanism 5 and annealing furnace 6, are provided with a cutting between foaming kiln 3 and switching mechanism 5
Machine 4, foaming kiln 3 and switching mechanism 5 are connected by the first transport mechanism 12, and switching mechanism 5 and annealing furnace 6 pass through the second transmission
Mechanism 13 is connected, and switching mechanism 5 includes upset skewback 14, flipping baffle 16 and tumble cylinder 15, and upset skewback 14 is arranged on
The lower section of first transport mechanism 12, flipping baffle 16 are arranged on the side of upset skewback 14, overturn skewback 14 and flipping baffle 16
Lower section be provided with the second transport mechanism 13, flipping baffle 16 is connected with tumble cylinder 15.
Wherein, flour mill 1 is ball mill, and raw material is put into ball mill and carries out milling work, after the completion of milling, with addition
Agent (such as foaming agent, auxiliary additive and accelerator) enters in agitator 2 together to be mixed, and forms mixed material,
And mixed material is inputted in foaming kiln 3 and is foamed and is solidified, the foamed glass blank formed after solidification is through the first conveyer
Structure 12 to the direction of annealing furnace 6 transport (it should be noted that：First transport mechanism 12 can be same with transport mechanism in foaming kiln 3
One mechanism, or two transport mechanisms run independently of each other), foamed glass blank is being cut first in transportation
It is divided into foam-glass block in the presence of machine 4, secondly, in the presence of switching mechanism 5, by its flat presentation (i.e. foam glass
The larger plane of block is in contact with transmission belt surface) it is changed into vertical state (the i.e. relatively facet of foam-glass block and the second transmission
Mechanism 13 fits), and entered with vertical state in annealing furnace 6 and carry out annealing work, form glass finished-product；Adopted in the present invention
Between foaming kiln 3 and annealing furnace 6 set switching mechanism 5 mode so that by foaming kiln 3 out foam-glass block,
In the presence of switching mechanism 5, vertical state is changed into by its flat presentation, and then foam-glass block is entered with vertical state
Annealing work is completed in annealing furnace 6, increases the aerial exposed area of foam-glass block, avoids foam-glass block exposure
The problem of area is few, and required annealing time length causes foam-glass block anneal uniformity difference, while annealing time length also results in
The length direction volume increase of annealing furnace 6, improves manufacturing cost.
For the ease of the addition work of raw material and additive, the labor intensity of operating personnel is reduced, while improves addition
Accuracy, the present invention in flour mill 1 be connected with a raw material adder 11, agitator 2 is connected with an additive adder 10
Connect.
In order to realize the automatic rollover of switching mechanism 5, improve upset efficiency and overturn precision, switching mechanism in the present invention
Also include the position sensor and control unit of electrical connection in 5, position sensor is arranged on upset skewback 14, and control unit is also
Electrically connected with tumble cylinder 15.When foam-glass block, by the end of the first transport mechanism 12 to slide stirring to switching mechanism 5 oblique
On block, foam-glass block slide downward on stirring skewback, while the position sensor on stirring skewback senses foam glass
Block, and induced signal is passed into control unit, control unit control tumble cylinder 15 starts, and tumble cylinder 15 drives upset gear
Plate 16 is close to the direction of close stirring skewback, and foam-glass block is in contact with stirring baffle plate, and the subsequent driving of tumble cylinder 15 is turned over
Material baffle plate is shunk, and the position of foam-glass block is limited under the restraint effect of the support force and stirring baffle plate of stirring skewback
Put, foam-glass block is located at the surface of the second transport mechanism 13, and tumble cylinder 15 drives flipping baffle 16 to shrink again, foam
Glass blocks departs from the first transport mechanism 12, while foam-glass block is stood on the conveyer belt of the second transport mechanism 13 vertically.
In order to ensure turning-over safety energy of the foam-glass block in switching process, ensure the production matter of foam-glass block
Amount, it will overturn skewback 14 in of the invention and flipping baffle 16 is disposed as soft material, it is preferred that upset skewback 14 is polyurethane
Material, flipping baffle 16 are sponge.
Foaming kiln 3 includes preheating section, foaming section, stable section and cooling and shaping section, such as net of the prior art in the present invention
Belt foaming kiln, a foraminous conveyer is passed through successively, preheating section, foaming section, stable section and cooling and shaping section, above foraminous conveyer
Resistant to elevated temperatures mullite paper is equipped with, for carrying powder mixture；Wherein preheating section is used for caused powder in agitator 2
Compound is melted, and keeps 50-100pa air pressure, gas is located in glass metal；Air pressure recovers to normal in foaming section
Pressure, starts to foam for making to be dissolved in the saturated gas in glass metal, is shaped to continuous foam glass tape, forms foam glass hair
Base；The bubble that stable section is used in stable foam chunk glass, cooling and shaping section are used to cooled down foamed glass blank.
The first transport mechanism 12 includes roller, conveyer belt and the driving being connected with the second transport mechanism 13 in the present invention
Motor.
The quantity of conveyer belt in the present invention in the second transport mechanism 13 is individual layer.Used in the present invention in annealing furnace 6
The middle mode for setting individual layer conveyer belt, i.e. annealing furnace 6 only carry out annealing work to single layer foam glass blocks, not only reduce annealing
The heat that stove 6 is provided, the volume of the short transverse of annealing furnace 6 is reduced, reduce manufacturing cost, also cause annealing furnace 6
Interior temperature-controllable performance is mentioned, the problem of avoiding poor temperature uniformity in annealing furnace 6
In order to realize the device completely without modulus method production foam glass, the present invention is additionally provided with the cutting for being sequentially connected and connecing
Room 7, quality control room 8 and packed and transported room 9, cutting chamber 7 are connected with annealing furnace 6.
A kind of preparation method of no modulus method production foam glass is also provided in the present invention, comprised the following steps：
Frit is put into flour mill 1 by raw material adder 11 and wears into thin glass dust；
Thin glass dust is put into agitator 2, while foaming agent is put into agitator 2 by additive adder 10；
The compound being stirred is delivered in foaming kiln 3, and passes sequentially through preheating section, foaming section, stable section and cooling
Sizing section, forms foamed glass blank；
Foamed glass blank is placed on the conveyer belt of the first transport mechanism 12, while by cutting machine 4 by foam glass
The foam-glass block that glass blank is cut into after solidification；Foam-glass block is slid to switching mechanism in the end of the first transport mechanism 12
On 5 stirring skewback, foam-glass block is with stirring skewback slide downward, while the position sensor being provided with stirring skewback
Foam-glass block is sensed, and induced signal is passed into control unit, control unit control tumble cylinder 15 starts, and overturns gas
Cylinder 15 drives flipping baffle 16 close to the direction of close stirring skewback, and foam-glass block is in contact with stirring baffle plate, then turns over
Rotaring cylinder 15 drives stirring baffle plate to be shunk, and bubble is limited under the restraint effect of the support force and stirring baffle plate of stirring skewback
The position of foam glass block, foam-glass block are located at the surface of the second transport mechanism 13, and tumble cylinder 15 drives flipping baffle 16
Shrink again, foam-glass block departs from the first transport mechanism 12, while foam-glass block stands in the second transport mechanism 13 vertically
Conveyer belt on；
Vertical foam-glass block is sent in annealing furnace 6 by the second transport mechanism 13, and annealing furnace 6 is to the second transport mechanism
Vertical, single foam-glass block on 13 carries out annealing work, forms glass finished-product.
Glass finished-product is passed sequentially through into cutting chamber 7 in the present invention to be cut again according to specification, the glass after cutting into
Product enter quality control room 8 and carry out quality testing, detect qualified glass finished-product and are packed, transported into packed and transported room 9
Work.
Specific case is applied in the present invention to be set forth the principle and embodiment of the present invention, above example
Illustrate to be only intended to help the method and its core concept for understanding the present invention；Meanwhile for those of ordinary skill in the art, according to
According to the thought of the present invention, in specific embodiments and applications there will be changes.In summary, this specification content
It should not be construed as limiting the invention.
Claims (10)
1. a kind of device of no modulus method production foam glass, it is characterised in that including the flour mill, agitator, hair being sequentially connected
Steep kiln, switching mechanism and annealing furnace, be provided with a cutting machine between the foaming kiln and the switching mechanism, the foaming kiln and
The switching mechanism is connected by the first transport mechanism, and the switching mechanism and the annealing furnace pass through the second transport mechanism phase
Connection, the switching mechanism include upset skewback, flipping baffle and tumble cylinder, and the upset skewback is arranged on described first and passed
The lower section of mechanism is sent, the flipping baffle is arranged on the side of the upset skewback, the upset skewback and the flipping baffle
Lower section be provided with second transport mechanism, the flipping baffle is connected with the tumble cylinder.
2. the device of no modulus method production foam glass according to claim 1, it is characterised in that the flour mill and an original
Material adder is connected, and the agitator is connected with an additive adder.
3. the device of no modulus method production foam glass according to claim 1 or 2, it is characterised in that the switching mechanism
In also include electrical connection position sensor and control unit, the position sensor be arranged on it is described upset skewback on, it is described
Control unit also electrically connects with the tumble cylinder.
4. the device of no modulus method production foam glass according to claim 3, it is characterised in that the upset skewback and institute
It is soft material to state flipping baffle, it is preferred that the upset skewback is polyurethane material, and the flipping baffle is sponge.
5. the device of no modulus method production foam glass according to claim 1, it is characterised in that the foaming kiln includes pre-
Hot arc, foaming section, stable section and cooling and shaping section.
6. the device of no modulus method production foam glass according to claim 1, it is characterised in that first transport mechanism
Include roller, conveyer belt and the motor being connected with second transport mechanism.
7. the device of no modulus method production foam glass according to claim 6, it is characterised in that second transport mechanism
In the quantity of the conveyer belt be individual layer.
8. the device of no modulus method production foam glass according to claim 1, it is characterised in that the no modulus method production bubble
Be additionally provided with the device of foam glass and be sequentially connected the cutting chamber connect, quality control room and packed and transported room, the cutting chamber with
The annealing furnace is connected.
A kind of 9. preparation method of no modulus method production foam glass, it is characterised in that：Comprise the following steps：
Frit is put into flour mill by raw material adder and wears into thin glass dust；
Thin glass dust is put into agitator, while foaming agent is put into agitator by additive adder；
The compound being stirred is delivered in foaming kiln, and passes sequentially through preheating section, foaming section, stable section and cooling and shaping
Section, form foamed glass blank；
The foamed glass blank is placed on the conveyer belt of the first transport mechanism, while by cutting machine by the foam glass
The foam-glass block that glass blank is cut into after solidification；The foam-glass block is slid to tipper in the end of the first transport mechanism
On the stirring skewback of structure, the foam-glass block is set with the stirring skewback slide downward on the stirring skewback
Some position sensors sense the foam-glass block, and induced signal is passed into control unit, described control unit control
Tumble cylinder processed starts, and the tumble cylinder drives flipping baffle close to the direction close to the stirring skewback, the foam
Glass blocks is in contact with the stirring baffle plate, and subsequent tumble cylinder driving stirring baffle plate is shunk, in the support of stirring skewback
The position of power and the restraint of the stirring baffle plate effect lower limitation foam-glass block, the foam-glass block is positioned at the second transmission
The surface of mechanism, the tumble cylinder drive the flipping baffle to shrink again, and the foam-glass block passes with described first
Mechanism is sent to depart from, while the foam-glass block is stood on the conveyer belt of second transport mechanism vertically；
The vertical foam-glass block is sent in annealing furnace by second transport mechanism, and the annealing furnace is to described second
Vertical, the single foam-glass block in transport mechanism carries out annealing work, forms glass finished-product.
10. the preparation method of no modulus method production foam glass according to claim 9, it is characterised in that by the glass
Glass finished product passes sequentially through cutting chamber and cut again according to specification, and the glass finished-product after cutting enters into quality control room
Row quality testing, detect the qualified glass finished-product packed into packed and transported room, transport.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711005959.4A CN107540197A (en) | 2017-10-25 | 2017-10-25 | A kind of device of no modulus method production foam glass and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711005959.4A CN107540197A (en) | 2017-10-25 | 2017-10-25 | A kind of device of no modulus method production foam glass and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107540197A true CN107540197A (en) | 2018-01-05 |
Family
ID=60968219
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711005959.4A Pending CN107540197A (en) | 2017-10-25 | 2017-10-25 | A kind of device of no modulus method production foam glass and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107540197A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102863143A (en) * | 2012-10-15 | 2013-01-09 | 童少斌 | Die-free method foam glass continuous foaming device and foaming process |
| CN203936735U (en) * | 2014-07-16 | 2014-11-12 | 王和能 | Adobe automatic turning device |
| CN207632695U (en) * | 2017-10-25 | 2018-07-20 | 河北正迪泡沫玻璃有限公司 | A kind of device of no modulus method production foam glass |
-
2017
- 2017-10-25 CN CN201711005959.4A patent/CN107540197A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102863143A (en) * | 2012-10-15 | 2013-01-09 | 童少斌 | Die-free method foam glass continuous foaming device and foaming process |
| CN203936735U (en) * | 2014-07-16 | 2014-11-12 | 王和能 | Adobe automatic turning device |
| CN207632695U (en) * | 2017-10-25 | 2018-07-20 | 河北正迪泡沫玻璃有限公司 | A kind of device of no modulus method production foam glass |
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Application publication date: 20180105 |
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