CN107539839B - Strip rewinder for armoring machine - Google Patents
Strip rewinder for armoring machine Download PDFInfo
- Publication number
- CN107539839B CN107539839B CN201610494867.6A CN201610494867A CN107539839B CN 107539839 B CN107539839 B CN 107539839B CN 201610494867 A CN201610494867 A CN 201610494867A CN 107539839 B CN107539839 B CN 107539839B
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- tape
- belt
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- guide
- reel
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- 238000007599 discharging Methods 0.000 claims abstract description 24
- 238000001514 detection method Methods 0.000 claims description 25
- 230000001960 triggered effect Effects 0.000 claims description 7
- 230000001276 controlling effect Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 2
- 238000004804 winding Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Landscapes
- Tyre Moulding (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention discloses a strip rewinding device for an armoring machine, which comprises the following components: a base; the tape releasing device is arranged on the base and comprises a tape releasing disc mounting frame for mounting a tape releasing disc and a tape guiding frame arranged on the tape releasing disc mounting frame; the base is provided with a guide rail, the tape discharging disc mounting frame is slidably arranged on the guide rail, and the tape discharging device further comprises a tape discharging device for driving the tape discharging disc mounting frame to repeatedly displace along the guide rail; the belt collecting device is arranged on the base and comprises a belt collecting disc mounting frame for mounting a belt collecting disc and a belt collecting driving device for driving the belt collecting disc to rotate. The strip rewinding device for the armoring machine, which is provided by the invention, is matched with the armoring machine for use, so that the problems of frequent start and stop of the armoring machine and unstable strip tension can be effectively solved.
Description
Technical Field
The invention relates to the technical field of cable production, in particular to a strip rewinding device for an armoring machine.
Background
The armouring machine needs to wind a single strip material into a single disc form before cable production, and then install the single disc strip material on the armouring machine for production.
However, in the prior art, after the single-disc strip is installed on the armoring machine, the armoring machine pays out and twists the single-disc strip, and when the single-disc strip is paid out, the machine needs to be stopped to replace a new single-disc strip.
Therefore, the armoring machine needs to be started and stopped frequently in the production process, the efficiency is low, the energy consumption is high, and the problem that the core wire tension is unstable is easily caused by the frequent starting and stopping of the armoring machine.
Disclosure of Invention
In view of the above, the present invention aims to provide a tape rewinding device for an armoring machine, which is used in combination with the armoring machine, and can effectively solve the problems of frequent start and stop of the armoring machine and unstable tape tension.
The invention provides a strip rewinding device for an armoring machine, which comprises the following components:
a base;
the tape releasing device is arranged on the base and comprises a tape releasing disc mounting frame for mounting a tape releasing disc and a tape guiding frame arranged on the tape releasing disc mounting frame; the base is provided with a guide rail, the tape discharging disc mounting frame is slidably arranged on the guide rail, and the tape discharging device further comprises a tape discharging device for driving the tape discharging disc mounting frame to repeatedly displace along the guide rail;
the belt collecting device is arranged on the base and comprises a belt collecting disc mounting frame for mounting a belt collecting disc and a belt collecting driving device for driving the belt collecting disc to rotate.
Preferably, the tape discharging device is a polish rod tape discharging device.
Preferably, one end of the guide belt rack is arranged on the unreeling disc mounting rack in a swinging way, the other end of the guide belt rack is provided with a guide belt wheel, and the belt materials led out from the unreeling disc are guided onto the reeling disc through the guide belt wheel; the tape releasing device further comprises a tape guide driving device for driving the tape guide frame to swing.
Preferably, the guide belt rack is provided with a distance detection sensor for detecting the distance between the guide belt rack and the strip wound on the take-up reel, and the distance detection sensor is connected with the guide belt driving device in a communication manner; with the gradual increase of the reel diameter of the take-up reel, when the distance detection sensor detects that the distance between the distance detection sensor and the strip wound on the take-up reel is smaller than a preset value, the distance detection sensor is triggered, and the guide belt driving device drives the guide belt frame to swing so as to keep the distance between the guide belt wheel and the strip wound on the take-up reel constant.
Preferably, the device further comprises a tape finishing detection device for detecting whether the tape on the tape releasing disc is finished, and when the tape finishing detection device detects that the tape on the tape releasing disc is finished, the tape finishing detection device controls the tape discharging device and the tape collecting driving device to stop.
Preferably, the tape-out detection device is a pair of infrared correlation switches, and the infrared correlation switches are triggered when the tape on the tape-out reel is completely released.
Preferably, the unwinder further comprises tension control means for controlling the tension of the unwind.
Preferably, the tension control device includes:
the brake device is used for controlling the rotation speed of the reel;
a plurality of photoelectric sensors for detecting the disc diameter of the unreeling disc, wherein each photoelectric sensor corresponds to a different disc diameter of the unreeling disc, and when the disc diameter of the unreeling disc is reduced to a position corresponding to one photoelectric sensor, the photoelectric sensor is triggered;
and the pressure regulating valve is connected with each photoelectric sensor and can control the braking device.
According to the technical scheme provided by the invention, a single-disc belt material can be placed on a reel-releasing mounting frame, the belt material is pulled to a reel from the reel through a belt guide frame, and then a belt-collecting driving device and a belt-arranging device are started, and the belt-collecting driving device drives the reel to rotate for winding. Meanwhile, the ribbon discharging device drives the ribbon discharging disc mounting frame to circularly translate for ribbon discharging, when rewinding of the single-disc ribbon is completed, a new single-disc ribbon is replaced, and the new ribbon and the ribbon on the winding disc are welded together and then continuously rewound on the winding disc. Each take-up reel may rewind a plurality of single reels of tape. When the rewinding is completed, the winding disc is mounted on the armoring machine for use, so that the length of the strip on the winding disc is longer when the armoring machine works, and the armoring machine does not need to be started and stopped frequently.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic front view of a tape rewinder according to an embodiment of the present invention;
in fig. 1:
the device comprises a base-11, a reel-placing mounting frame-12, a guide belt frame-13, a polish rod ribbon-discharging device-14, a photoelectric sensor-15 and a reel-collecting mounting frame-16.
Detailed Description
The embodiment provides a strip rewinding device for an armoring machine, which is matched with the armoring machine for use, and can effectively solve the problems of frequent start and stop of the armoring machine and unstable strip tension.
Hereinafter, embodiments will be described with reference to the drawings. Furthermore, the embodiments shown below do not limit the summary of the invention described in the claims. The whole contents of the constitution shown in the following examples are not limited to the solution of the invention described in the claims.
Referring to fig. 1, a tape rewinding device for an armoring machine according to the present embodiment includes a base 11, a tape releasing device and a tape winding device.
The tape releasing device and the tape collecting device are arranged on the base 11, wherein the tape releasing device comprises a tape releasing disc mounting frame 12 for mounting a tape releasing disc and a tape guiding frame 13 arranged on the tape releasing disc mounting frame 12. The base 11 is further provided with a guide rail, the reel-releasing mounting frame 12 is slidably arranged on the guide rail, the tape-releasing device further comprises a tape-releasing device for driving the reel-releasing mounting frame 12 to repeatedly move along the guide rail, that is, the tape-releasing device drives the reel-releasing mounting frame 12 to repeatedly linearly move along the axial direction of the reel, so that tape release can be performed, and in particular, the tape-releasing device can be a polished rod tape release device 14.
The take-up device includes a take-up reel mount 16 for mounting the take-up reel, and a take-up drive device, which may be embodied as an electric motor, hydraulic motor, or the like, for driving the take-up reel to rotate.
It should be noted that, in the prior art, the reel is fixed, the reel is provided with the tape arranging device for tape arranging, while the technical scheme provided in the embodiment is reversed, the reel is fixed, the reel is provided with the tape arranging device, and the arrangement is that, because the weight of the reel is smaller in the embodiment, the reel mounting frame 12 is driven to move for tape arranging, so that the energy-saving advantage is achieved, and the operation is convenient.
In the technical scheme provided by the embodiment, a single-disc belt material can be placed on the installation frame 12 of the pay-off disc, the belt material is pulled to the take-up disc through the guide belt frame 13 by the pay-off disc, and then the take-up driving device and the belt arranging device are started, and the take-up driving device drives the take-up disc to rotate for taking up. Meanwhile, the ribbon discharging device drives the ribbon discharging disc mounting frame 12 to circularly translate for ribbon discharging, when rewinding of the single-disc ribbon is completed, a new single-disc ribbon is replaced, and the new ribbon and the ribbon on the winding disc are welded together and then continuously rewound on the winding disc. Each take-up reel may rewind a plurality of single reels of tape. When the rewinding is completed, the winding disc is mounted on the armoring machine for use, so that the length of the strip on the winding disc is longer when the armoring machine works, and the armoring machine does not need to be started and stopped frequently.
In a preferred embodiment of the present embodiment, the tape guide 13 is swingably connected to the reel-off mounting frame 12, and the tape guide 13 is driven to swing by a tape guide driving device such as an air cylinder or a motor. The specific arrangement can be as follows:
one end of the guide belt rack 13 is swingably installed on the pay-off reel installation rack 12, the other end of the guide belt rack 13 is provided with a guide belt wheel, and a strip guided out from the pay-off reel is guided onto the take-up reel through the guide belt wheel. So set up, when conduction band frame 13 swing, the distance between its conduction band wheel one end and the take-up reel can be adjusted, so, can adjust the distance between one end of conduction band wheel and the take-up reel according to the dish footpath size of take-up reel.
Further, the guide belt holder 13 is provided with a distance detection sensor for detecting a distance between the guide belt wheel and the strip wound on the take-up reel, and the distance detection sensor is communicably connected to the guide belt driving device. In the actual production process, the distance between the guide belt wheel and the strip wound on the take-up reel can be sensed in real time through the distance detection sensor, and the guide belt driving device is enabled to automatically adjust the guide belt frame 13 according to the sensing signal, so that the surface position of the guide belt wheel, which is away from the take-up reel, is relatively static. The improvement can make the winding displacement more reliable and stable, and the rewinding machine among the prior art arranges the area mode and adopts unwrapping wire and receive the line to fix, establishes the winding displacement device in the middle, and the strap produces the turn-up easily, and the technical scheme that this embodiment provided can make the winding displacement reliable and stable, avoids the problem of turn-up appearing.
In another preferred scheme of the embodiment, the device further comprises a tape finishing detection device for detecting whether the tape on the unwinding disc is completely unwound, and when the tape finishing detection device detects that the tape on the unwinding disc is completely unwound, the tape finishing detection device controls the tape discharging device and the tape collecting driving device to stop, namely, the tape finishing detection device controls the parking.
The belt finishing detection device can be specifically a pair of infrared correlation switches, and when the belt on the belt discharging disc is finished, infrared rays emitted by the pair of infrared correlation switches are butted, and the infrared correlation switches are triggered.
In addition, the tape rewinding device provided by the embodiment, the tape unreeling device can further comprise a tension control device for controlling the tension of the unreeling tape. The tension control device can include a braking device, a plurality of photoelectric sensors 15 and a pressure regulating valve, wherein the braking device is used for controlling the rotation speed of the reel, and can be a pneumatic braking device, an oil brake and the like, and the specific structure is similar to that of a shaft type braking device in the prior art, and the description is omitted herein.
Each photoelectric sensor 15 corresponds to a different reel diameter of the reel, when the reel diameter of the reel is reduced to a position corresponding to one of the photoelectric sensors 15, the photoelectric sensor 15 is triggered, and then the pressure regulating valve controls the braking degree of the braking device.
By the arrangement, the tension on line is automatically adjusted, mechanical friction tension is adopted for the tension of the rewinding machine in the prior art, the tension cannot be automatically adjusted along with the disc diameter in the rewinding process, the tension on the coiled material is periodically changed along with the disc diameter of a single disc, and the tightness of product interlocking in the armor production process is obviously changed.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (3)
1. A strip rewinder for armors, comprising:
a base;
the tape releasing device is arranged on the base and comprises a tape releasing disc mounting frame for mounting a tape releasing disc and a tape guiding frame arranged on the tape releasing disc mounting frame; the base is provided with a guide rail, the tape discharging disc mounting frame is slidably arranged on the guide rail, and the tape discharging device further comprises a tape discharging device for driving the tape discharging disc mounting frame to repeatedly displace along the guide rail;
the tape collecting device is arranged on the base and comprises a tape collecting disc mounting frame for mounting a tape collecting disc and a tape collecting driving device for driving the tape collecting disc to rotate;
one end of the guide belt rack is arranged on the reel-releasing rack in a swinging manner, the other end of the guide belt rack is provided with a guide belt wheel, and a belt material led out from the reel-releasing plate is guided onto the reel-releasing plate through the guide belt wheel; the tape releasing device further comprises a tape guide driving device for driving the tape guide frame to swing; a distance detection sensor for detecting the distance between the belt guide frame and the belt material wound on the belt collecting disc is arranged on the belt guide frame, and the distance detection sensor is connected with the belt guide driving device in a communication mode; when the distance between the belt guide and the belt material wound on the belt collecting disc is detected to be smaller than a preset value by the distance detection sensor along with the gradual increase of the disc diameter of the belt collecting disc, the distance detection sensor is triggered, and the belt guide driving device drives the belt guide to swing so as to keep the distance between the belt guide and the belt material wound on the belt collecting disc constant;
the device also comprises a belt finishing detection device for detecting whether the belt on the paying-off disc is finished or not, and when the belt finishing detection device detects that the belt on the paying-off disc is finished, the belt finishing detection device controls the belt arranging device and the belt collecting driving device to stop;
the tape dispenser further includes a tension control device for controlling the tension of the tape dispenser, the tension control device including:
the brake device is used for controlling the rotation speed of the reel;
a plurality of photoelectric sensors for detecting the disc diameter of the unreeling disc, wherein each photoelectric sensor corresponds to a different disc diameter of the unreeling disc, and when the disc diameter of the unreeling disc is reduced to a position corresponding to one photoelectric sensor, the photoelectric sensor is triggered;
and the pressure regulating valve is connected with each photoelectric sensor and can control the braking device.
2. The web rewinding device as claimed in claim 1, characterized in that said web ejection device is a polished rod web ejection device.
3. The web rewinding device as claimed in claim 1, characterized in that said web-end detection means are a pair of infrared correlation switches, said infrared correlation switches being activated when the web on the reel is paid out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610494867.6A CN107539839B (en) | 2016-06-27 | 2016-06-27 | Strip rewinder for armoring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610494867.6A CN107539839B (en) | 2016-06-27 | 2016-06-27 | Strip rewinder for armoring machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107539839A CN107539839A (en) | 2018-01-05 |
| CN107539839B true CN107539839B (en) | 2024-03-05 |
Family
ID=60962830
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610494867.6A Active CN107539839B (en) | 2016-06-27 | 2016-06-27 | Strip rewinder for armoring machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN107539839B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0580411A (en) * | 1991-09-24 | 1993-04-02 | Canon Inc | Camera |
| CN102009871A (en) * | 2010-11-15 | 2011-04-13 | 江苏康莱特科技有限公司 | Wire looping device and wire looping method |
| CN103021566A (en) * | 2012-11-30 | 2013-04-03 | 浙江一舟电子科技股份有限公司 | Rewinder with cable breakage detection function |
| CN203706738U (en) * | 2014-01-21 | 2014-07-09 | 安徽鹿丰投资管理有限公司 | Highly efficient cable compound production line |
| CN203728323U (en) * | 2014-01-23 | 2014-07-23 | 上海日轮汽车配件有限公司 | Rubber hose coiling machine |
| CN205114685U (en) * | 2015-10-08 | 2016-03-30 | 扬州金辰不锈钢制造有限公司 | Many function combination formula steel wire take -up |
| CN205687310U (en) * | 2016-06-27 | 2016-11-16 | 合肥神马科技集团有限公司 | Band rewinder for armoring machine |
-
2016
- 2016-06-27 CN CN201610494867.6A patent/CN107539839B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0580411A (en) * | 1991-09-24 | 1993-04-02 | Canon Inc | Camera |
| CN102009871A (en) * | 2010-11-15 | 2011-04-13 | 江苏康莱特科技有限公司 | Wire looping device and wire looping method |
| CN103021566A (en) * | 2012-11-30 | 2013-04-03 | 浙江一舟电子科技股份有限公司 | Rewinder with cable breakage detection function |
| CN203706738U (en) * | 2014-01-21 | 2014-07-09 | 安徽鹿丰投资管理有限公司 | Highly efficient cable compound production line |
| CN203728323U (en) * | 2014-01-23 | 2014-07-23 | 上海日轮汽车配件有限公司 | Rubber hose coiling machine |
| CN205114685U (en) * | 2015-10-08 | 2016-03-30 | 扬州金辰不锈钢制造有限公司 | Many function combination formula steel wire take -up |
| CN205687310U (en) * | 2016-06-27 | 2016-11-16 | 合肥神马科技集团有限公司 | Band rewinder for armoring machine |
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| Publication number | Publication date |
|---|---|
| CN107539839A (en) | 2018-01-05 |
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