CN107537891A - One kind recovery all-steel cord I-beam wheel automatic reforming device - Google Patents
One kind recovery all-steel cord I-beam wheel automatic reforming device Download PDFInfo
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- CN107537891A CN107537891A CN201710733647.9A CN201710733647A CN107537891A CN 107537891 A CN107537891 A CN 107537891A CN 201710733647 A CN201710733647 A CN 201710733647A CN 107537891 A CN107537891 A CN 107537891A
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- beam wheel
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- shaping
- steel cord
- roller
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 30
- 239000010959 steel Substances 0.000 title claims abstract description 30
- 238000002407 reforming Methods 0.000 title claims abstract description 9
- 238000011084 recovery Methods 0.000 title abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 238000007493 shaping process Methods 0.000 claims abstract description 24
- 238000005096 rolling process Methods 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 230000002950 deficient Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 230000001141 propulsive effect Effects 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000009415 formwork Methods 0.000 claims description 2
- 238000012360 testing method Methods 0.000 claims description 2
- 230000001939 inductive effect Effects 0.000 claims 1
- 230000003014 reinforcing effect Effects 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The present invention provides a kind of automatic reforming device for reclaiming steel wire all-steel cord I-beam wheel, including frame, automatic Jin Lun mechanisms, automatic detection mechanism, automatic top clamping and rotating system, roller propulsion and rolling mechanism, qualified Lun Chulun mechanisms, unqualified Lun Chulun mechanisms.During work, treat that shaping recovery all-steel cord I-beam wheel is rolled into equipment by automatic Jin Lun mechanisms, automatic top clamping system withstands I-beam wheel centre bore and clamps rotation automatically, roller rolling mechanism carries out rolling shaping by rolling opinion to I-beam wheel end face simultaneously, and high efficiency, the rapid shaping equipment of low cost are provided for all-steel cord I-beam wheel industry.
Description
Technical field
The present invention relates to tyre steel wire cord industry special part shaping device technical field, more particularly to a kind of recovery steel
The equipment that the automatic shaping of silk steel wire curtain line wheel recycles.
Background technology
All-steel cord（steelwiretirecord）, it is made up of high-quality high-carbon steel through overlay coating, drawing, twisting, is wheel
One of tire main framework material, steel wire curtain line wheel are all-steel cord loadings essential during production, transport and use
Accessory, dosage is very huge in the industry, belongs to easily-consumed products, simultaneously because steel wire curtain line wheel manufacturing process is more complicated, and
It can only often utilize and once reform into waste, cause huge waste, there is a small amount of producer to use manual mode in initial stage industry
Carry out reclaiming shaping recycling to partly deforming little steel wire curtain line wheel, but manual efficiency is low, shaping effect is poor, cost is high etc.
Factor has a strong impact on enthusiasm of the producer to recycling steel wire curtain line wheel.Therefore research and development are for recovery steel wire curtain line wheel
Automatic reforming device be of great practical significance.
It is few using mechanical means reclaim the technology of all-steel cord I-beam wheel shaping at present, Chinese patent publication No.
CN201110225456.4 discloses a kind of preparation method of spool shaper, and its specific method is U-shaped using oil cylinder pushing
Template carries out squeezing shaping to the end face of I-beam wheel；Chinese patent CN201310307054.8, a kind of Spool hydraulic school is disclosed
Equipment, corrected using four hydraulic jacks；It is new strong that Chinese patent CN201410773405.9 announces a kind of I-beam wheel
Equipment, and pressurization correction is carried out to I-beam wheel using hydraulic way.Above several method although correcting process is had nothing in common with each other,
But have individual common ground be all employ hydraulic way the all-steel cord I-beam wheel end face of deformation is carried out pressurization make its part recover
Deformation, because the I-beam wheel that present industry uses all is to be produced with steel plate by modes such as stamping, electric welding connections, only
High quality shaping is difficult to realize by fashion of extrusion, the bounce index request especially to I-beam wheel is almost at a complete loss as to what to do, and is adopted
Hydraulically it is required for hydraulic station to cause the features such as equipment operating cost is high, equipment noise is big, stability is poor, application value is not
Height, exploitation energy-conserving and environment-protective, the all-steel cord I-beam wheel shaping device that shaping quality is reliable, automaticity is high, use cost is low
It is extremely urgent.
The content of the invention
A kind of deficiency of the present invention for the existing recovery all-steel cord I-beam wheel shaping technique of industry, there is provided mechanical stitch
Formula, automatic detection, automatic disengaging wheel trimmer, exactly allow recovery all-steel cord I-beam wheel to pass through mechanical rollers in rotary course
To reach the purpose of shaping, the present invention is applicable to the steel wire of all size by simply adjusting for the end face of rolling I-beam wheel deformation
The automatic shaping operation of cord spool.
All-steel cord I-beam wheel automatic reforming device, mainly include 1. frame, the 2. automatic automatic detection mechanism of Jin Lun mechanisms 3.
4. the automatic top roller of clamping and rotating system 5. promotes and the defective work of 6. certified products output mechanism of rolling mechanism 7. output machine
Structure.All mechanisms are connected in frame by certain way, and all mechanism actions use PLC Automated condtrols, are realized into wheel, top
Point clamps rotation, rolling shaping, Data Detection, goes out wheel and automatically complete, so as to realize efficiently, the shaping of high quality, low cost
Process.
Further, described automatic Jin Lun mechanisms, which use, sets sensing clearance switch from the pattern that rolls into, slideway, can root
According to situation, adjustment departure separation is set.
Further, automatic top clamping and rotating system is arranged to enter to take turns mechanism end automatically, movable top after wheel rolls into
Point withstands I-beam wheel centre bore and clamps rotation automatically.
Further, the propulsion of rollers and rolling mechanism, including it is longitudinally propelling device（Cylinder or motor）With horizontal pressuring machine
Structure（Cylinder or motor）, rolling wheel is corresponding to be arranged on half arc formwork, 2 to 4 rollers on a side template.
Further, automatic checkout system uses photoelectric sensor sense detection mode, and each item data of automatic detection simultaneously leads to
Control system is crossed to be shown on liquid crystal display, and according to testing number it is judged that qualified as no, qualified then opening certified products output mechanism
Output, it is unqualified then to open the output of defective work output mechanism.
Further, described certified products output mechanism and defective work output mechanism roll out mould certainly using unpowered
Formula, rolls out and sensing clearance switch is set on slideway, and the sensing clearance switch gearing with rolling into end is realized that automation rolls into and rolled out
The present invention compared with the prior art, has obvious advantage：
1. strong adaptability：Because use gap is adjustable, pressure adjustable, a variety of all-steel cord I-beam wheel shapings are applicable to
2. efficiency high：Enter wheel, automatic shaping, automatic detection, the full process automatization for going out wheel automatically automatically due to realizing, and
Using purely mechanic plastic model, shaping efficiency is substantially increased.
Operating cost is low：Enter wheel, go out wheel using unpowered real using small, dedicated motor from rolling pattern, rotating mechanism
Existing, propulsive mechanism uses micro-machine or cylinder, and operating cost is extremely low.
Brief description of the drawings
Fig. 1 is the structural representation of inventive embodiments.
1. frame, the 2. automatic automatic detection mechanism 4. of the Jin Lun mechanisms 3. top roller of clamping and rotating system 5. automatically in upper figure
Propulsion and the defective work output mechanism of 6. certified products output mechanism of rolling mechanism 7.
Embodiment
Fig. 1 embodiment, a kind of automatic reforming device for reclaiming steel wire all-steel cord I-beam wheel.
1. frame, the 2. automatic automatic detection mechanism 4. of the Jin Lun mechanisms 3. top roller of clamping and rotating system 5. automatically in upper figure
Propulsion and the defective work output mechanism of 6. certified products output mechanism of rolling mechanism 7..After start, it is automatic to treat that shaping I-beam wheel passes through
Jin Lun mechanisms are rolled into equipment, and automatic top clamping and rotating system withstands I-beam wheel centre bore and clamps rotation automatically, now rolls
I-beam wheel of the rolling mechanism by propulsive mechanism close to rotation is taken turns, rotation I-beam wheel both ends are then extruded by roller compression mechanism
Complete reforming process in face.After shaping terminates, automatic detection mechanism detection data are simultaneously transmitted, and certified products pass through certified products output mechanism
Output, defective work are exported by defective work output mechanism.
Claims (7)
1. a kind of automatic reforming device for reclaiming steel wire all-steel cord I-beam wheel, it includes 1. frame, 2. automatic Jin Lun mechanisms 3 certainly
Automatically the top roller of clamping and rotating system 5. promotes and the certified products output mechanism 7. of rolling mechanism 6. does not conform to for dynamic testing agency 4.
Lattice product output mechanism；After start, treat that shaping I-beam wheel is rolled into equipment by automatic Jin Lun mechanisms, automatic top clamping whirler
Structure withstands I-beam wheel centre bore and clamps rotation automatically, now I-shaped of the roller rolling mechanism by propulsive mechanism close to rotation
Wheel, rotation I-beam wheel both ends of the surface are then extruded by roller compression mechanism and complete reforming process；After shaping terminates, automatic detecting machine
Structure detects data and transmitted, and certified products are exported by certified products output mechanism, and defective work is defeated by defective work output mechanism
Go out.
2. according to claim 1, the power such as described roller propulsive mechanism, top clamping and rotating mechanism, roller compression mechanism
All it is motor or cylinder.
3. according to claim 1, described rolling mechanism is to set 2 to 4 cylindrical rollers along week on half arc formwork.
4. according to claim 1, described certified products output mechanism and defective work output mechanism are arranged at below equipment conversely
Direction arranges that two mechanism starting points are in I-beam wheel automatically below top clamping and rotating system.
5. according to claim 1, described automatic detection mechanism detects for photoelectric sensor, can be in I-beam wheel rotation process
Automatic detection records the parameters of I-beam wheel.
6. according to claim 1, the time of equipment everything and amplitude all can adjust and can automatically control.
7. according to claim 1, described Jin Lun mechanisms and output mechanism slideway are made of 10 to 16 reinforcing bars or steel pipe, slideway
On be respectively provided with photo-electric inductive head, for recording the input and output of workpiece and realizing linkage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710733647.9A CN107537891A (en) | 2017-08-24 | 2017-08-24 | One kind recovery all-steel cord I-beam wheel automatic reforming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710733647.9A CN107537891A (en) | 2017-08-24 | 2017-08-24 | One kind recovery all-steel cord I-beam wheel automatic reforming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107537891A true CN107537891A (en) | 2018-01-05 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710733647.9A Pending CN107537891A (en) | 2017-08-24 | 2017-08-24 | One kind recovery all-steel cord I-beam wheel automatic reforming device |
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| Country | Link |
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| CN (1) | CN107537891A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014771A (en) * | 2018-09-12 | 2018-12-18 | 威海益正机电科技有限公司 | A kind of recycling I-beam wheel cleaning, detection, shaping, automated package production line |
| CN110842059A (en) * | 2019-10-25 | 2020-02-28 | 江苏兴达钢帘线股份有限公司 | Automatic detection and shaping machine for spool |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2227763C2 (en) * | 2002-04-01 | 2004-04-27 | Открытое акционерное общество "Нижнетагильский металлургический комбинат" | Method for straightening disc saws |
| CN102266883A (en) * | 2011-08-08 | 2011-12-07 | 江阴圣世杰机械制造有限公司 | Spool shaping machine |
| CN202387749U (en) * | 2011-12-05 | 2012-08-22 | 济南钢铁股份有限公司 | Automatic steel plate loading and unloading control system for cooling table |
| CN205341569U (en) * | 2015-12-25 | 2016-06-29 | 辽宁抚工工具有限公司 | Bar straightener intelligence goes out work or material rest |
| CN106077154A (en) * | 2016-06-13 | 2016-11-09 | 常熟理工学院 | I-beam wheel intelligence correction machine |
| CN106077167A (en) * | 2016-08-04 | 2016-11-09 | 朱连云 | Spool shaper |
| CN205798766U (en) * | 2016-07-12 | 2016-12-14 | 徐州标特福数控科技有限公司 | A kind of three-shaft linkage full-automatic numerical control cutter sweep |
-
2017
- 2017-08-24 CN CN201710733647.9A patent/CN107537891A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2227763C2 (en) * | 2002-04-01 | 2004-04-27 | Открытое акционерное общество "Нижнетагильский металлургический комбинат" | Method for straightening disc saws |
| CN102266883A (en) * | 2011-08-08 | 2011-12-07 | 江阴圣世杰机械制造有限公司 | Spool shaping machine |
| CN202387749U (en) * | 2011-12-05 | 2012-08-22 | 济南钢铁股份有限公司 | Automatic steel plate loading and unloading control system for cooling table |
| CN205341569U (en) * | 2015-12-25 | 2016-06-29 | 辽宁抚工工具有限公司 | Bar straightener intelligence goes out work or material rest |
| CN106077154A (en) * | 2016-06-13 | 2016-11-09 | 常熟理工学院 | I-beam wheel intelligence correction machine |
| CN205798766U (en) * | 2016-07-12 | 2016-12-14 | 徐州标特福数控科技有限公司 | A kind of three-shaft linkage full-automatic numerical control cutter sweep |
| CN106077167A (en) * | 2016-08-04 | 2016-11-09 | 朱连云 | Spool shaper |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014771A (en) * | 2018-09-12 | 2018-12-18 | 威海益正机电科技有限公司 | A kind of recycling I-beam wheel cleaning, detection, shaping, automated package production line |
| CN110842059A (en) * | 2019-10-25 | 2020-02-28 | 江苏兴达钢帘线股份有限公司 | Automatic detection and shaping machine for spool |
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Application publication date: 20180105 |