CN1075328A - Method and apparatus for continuous production of petroleum products from waste plastics - Google Patents

Method and apparatus for continuous production of petroleum products from waste plastics Download PDF

Info

Publication number
CN1075328A
CN1075328A CN 92100844 CN92100844A CN1075328A CN 1075328 A CN1075328 A CN 1075328A CN 92100844 CN92100844 CN 92100844 CN 92100844 A CN92100844 A CN 92100844A CN 1075328 A CN1075328 A CN 1075328A
Authority
CN
China
Prior art keywords
catalytic cracking
stage catalytic
stage
plating
gold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN 92100844
Other languages
Chinese (zh)
Inventor
赵太平
阎平安
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN 92100844 priority Critical patent/CN1075328A/en
Publication of CN1075328A publication Critical patent/CN1075328A/en
Withdrawn legal-status Critical Current

Links

Images

Landscapes

  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

An industrial process for continuously producing serial petroleum products from waste plastics includes waste plastics purification, the first stage of catalytic cracking and its product fractionation, and the second stage of catalytic cracking and its product rectification. The first stage is at 400-550 deg.c and normal pressure, and catalyst A is used. The second stage temperature is 300-380 deg.c and normal pressure, and catalyst B or 2MS-5 is used. The continuous purifying device for the film waste plastics consists of a cutting machine, a dust remover, a cleaning machine and a squeezing machine. The first stage catalytic cracker is a coal-fired boiler with flue gas jacket. The catalyst is cheap and easy to obtain, the processing cost is low, the yield of liquid products reaches 70-78%, the variety of oil products is easy to adjust, and no three-waste pollution is caused.

Description

The method and apparatus of plastic waste continuous production petroleum products
The present invention relates to a kind of is that feedstock production goes out lower boiling hydrocarbon ils with the plastic waste, and then is the method and apparatus of raw material at the serial petroleum products of industrial production with this hydrocarbon ils.
The quantity of plastic garbage and day sharp increase have now caused worldwide environmental pollution, and various countries are for handling this rubbish, and will use up enormous expenditure every year.In order to eliminate plastic garbage to the pollution of environment and and then turn waste into wealth the method that countries in the world all utilize in the various waste plastics recoveries of research and development.The U.S., Japan and Germany disclose the patent of many this respects in succession, still, up to the present do not see the report of industrial-scale production as yet.
Associated patent has US3,956,414 it be to generate hydrocarbon ils with the method for thermally splitting, can't carry out because of containing a large amount of carbon laydowns of a large amount of paraffin waxes and reactor in the product.US4,108,730 and US4,175,211st, will plastic waste and high boiling petroleum distillate (heavy oil that generates as catalytic cracking) congruent melting after carry out catalytic cracking and generate hydrocarbon ils.US4,118,281st, plastic waste is mixed with the heavy circulation component of coker, make it to starch attitudeization or congruent melting, this mixture of first coking, above-mentioned coke chemicals of catalytic cracking and obtain the gasoline of high yield again.Aforesaid method be unable to do without the heavy crude overhead product add, and its consumption can not use by secondary very greatly again, so can't found the factory in the place away from refinery, applying of this method is restricted.
The technology the most close with the present invention is the patent US4 of Japanese 1989.7.25 at U. S. application, 851,801, this method is divided into two sections, first section thermally splitting, temperature 390-500 ℃, be reflected under the liquid phase state and carry out, conduct heat for improving, adding granularity in the reactant that is in liquid phase is the inorganic inert material of 1-10MM, as zeolite, bauxite etc.; Second section is again first section product to be carried out catalytic cracking with zeolite catalysts such as ZMS-5 molecular sieves.Laboratory scale feeding rate is 680-706 gram/time, liquid yield 50-60%, and gas recovery ratio about 37%, alkane accounts for 38.4% in the liquid product, and alkene accounts for 14.2%, and aromatic hydrocarbons accounts for 4.5%.Its shortcoming is second section must adopt expensive ZMS-5 sieve peg-raking catalyst, and liquid product yield is low, and only is Bench test, also has a very long segment distance apart from industrial application.
Task of the present invention is to develop that a kind of catalyzer is that cheaply be easy to get, that liquid yield is high, the commercial run and the equipment with waste or used plastics continuous production series petroleum products of purpose product adjustable ratio.
The commercial run and the specific equipment thereof that with the waste or used plastics are raw material continuous production series petroleum products are as follows.
1) purification of raw materials is handled:
Available raw material comprises: polyethylene, polypropylene, polybutene, polystyrene and polyvinyl chloride.Raw material is standby through shearing or pulverizing, dedusting, after cleaning, extract or drying.
2) first stage catalytic cracking:
Raw material after the above-mentioned purification and catalyst A are with 500-800: 1 ratio enters the catalytic cracking still continuously, and the product after the cracking is gaseous state or steam state is discharged continuously, and disposable catalyst A and carbon residue are regularly discharged at the bottom of still.Temperature in the kettle is 400-550 ℃, and pressure is normal pressure or a little higher than normal atmosphere, and reaction time is about 10 to 20 minutes.Plastic waste enters fractionating column after the evaporation of fusion, catalytic cracking and product thereof.
3) fractionation of first section product:
Above-mentioned gaseous state or steam state product are carried out fractionation, can get high heating value gas (non-condensable gas), liquefied gas and petroleum naphtha, can obtain the above mixed fraction of heavy gas oil from the tower middle and lower part, can get heavy oil fraction at the bottom of the tower from cat head.The ratio of three kinds of cuts of upper, middle and lower can be regulated according to the requirement of final purpose product.If require vapour, coal, three kinds of oil products of bavin, can be with the straight-through rectifying tower of middle and lower part overhead product, the bottom overhead product heats after second stage catalytic cracking enters rectifying tower again; If require mainly to obtain gasoline products, with after middle part and the heating of bottom overhead product all by entering rectifying tower behind second stage catalytic cracking again.
4) second stage catalytic cracking:
Enter the fixed-bed reactor that catalyst B or ZMS-5 are housed after the overhead product heating of above-mentioned separation column bottom or middle part and bottom, temperature of reaction is 300-380 ℃, and pressure is a little more than normal atmosphere.Pull up catalyst activity reduction after to a certain degree, the carbon distribution of burning catalyst surface with warm air makes its regeneration.Regeneration temperature is 380-430 ℃.
5. the rectifying of the second stage catalytic cracking product
On different column plates,, control certain temperature and reflux ratio so that obtain liquefied gas, gasoline, kerosene and diesel oil according to the requirement of purpose product.Tower bottoms is less than 1%.
The embodiments of the invention accompanying drawings is as follows:
Fig. 1 is a schematic flow sheet of the present invention.
Fig. 2 is the first stage catalytic cracking still synoptic diagram.
Fig. 3 is the A-A sectional drawing of Fig. 2.
Fig. 4 is a refining plant synoptic diagram of the present invention.
As shown in Figure 1, plastic waste cleans, extracts by extracting machine 5 at last through shears or pulverizer 1 shearing or pulverizing, dusting machine 2 dedustings, first clear 3 and whole cleaning machine 4.Plastic waste after the purification and a certain proportion of catalyst A are delivered in the feeding screw 7 of the first stage catalytic cracking still 9 by travelling belt 6, with dipleg 8 that above-mentioned feeder 7 links to each other by reducing in, plastic waste is by densification, oven dry and even fusion, form one section material envelope, first section cracked product can not moved back in the feeder 7.The size of the described first stage catalytic cracking reactor 9 is 1400 * 4300, inlet amount is 10 tons/day, raw material is 500-800 with the ratio of the weight of catalyst A: 1, and what of catalyst A addition are decided by the character (polyethylene, polypropylene or polystyrene) and the distribution of the finished product of plastics.The still interior reaction temperature is 400-550 ℃, and pressure is 0.3 kg/cm (gauge pressure), and the material mean residence time is 10-20 minute.One section crackate is steam state and enters fractionating column 11, the carbon deposit that plastics inlet amount about 10% is arranged approximately on the surface of catalyst A, when the catalyst A that has the carbon deposit non-activity build long-pending amount reach cracking still 9 chamber internal volumes 1/4~1/3 the time, regularly discharge from the slag-drip opening 31 of Fig. 2.Because the slag envelope of certain depth is arranged at bottom, still chamber, bits are loose bodies of similar sand, thus can in continuously feeding, carry out deslagging, thereby realized first section continuous catalysis cracking.One section crackate enters from the bottom of filler fractionating column 11, overhead fraction is through condenser 17, gas-liquid separator 13 is told liquefied gas a, the part of a is as the fuel of the combustion heater of the second stage catalytic cracking reactor, 14 shells, and a part is compressed, sell as finished product after the condensation, bottling.The petroleum naphtha c(petroleum naphtha that separator 13 is told), a part pumps in the tower as product gasoline with pump 16.The heating coil 12 that heavy gold-plating lease making condenser 17, pump 16 are delivered in one section cracking still 9 at the bottom of the tower of fractionating column is heated to the top of delivering to two stage catalytic cracking reactors 14 about 300 ℃; The above cut of separation column 11 diesel oil can tower directly into fractionate 15 at the bottom of so that obtain more diesel oil gold-plating branch.The catalyst B that granularity is 3mm is housed in the second stage catalytic cracking reactor 14, and its size is 1400 * 4700, and temperature of reaction is 300~380 ℃, and reaction pressure is 0.2 kg/cm, and input rate is 8-9 ton/sky.Second stage reactor 14 is arranged in parallel two covers, when the activity of catalyst B descends, switches, and feeds warm air b from the top and burns the carbon deposit on catalyst B surface, discharges flue gas h.The product of two stage catalytic crackings enters general filler fractionate 15, and cat head gets the gasoline gold-plating and divides d, and the branch line of tower gets the kerosene gold-plating and divides e, solar oil gold-plating to divide f and heavy gas oil gold-plating to divide g, this nothing of tower base Residual oil.
Described catalyst A and B are the product of Shanxi plasticizing head factory, public sale, and marque is respectively SSHZ-1 and SSHZ-2.
As shown in Figures 2 and 3,19 is one section crackate outlet, 20 is the inlet of oil heater 12 at the bottom of separation column 11 towers, 21 is chimney, 22 is the outlet of well heater 12,23 is fire door, 24 is the ash removing hole of flue gas chuck 30,25 is fire grate, and 26 is the lime-ash door, and 27 is the center smoke pipe, 28 is flue damper, 29 is a stage catalytic cracking reactor annular cavity, and 30 is the flue gas chuck, and the conical part of this chuck and Cylinder part is parallel to post axis, garden on week along cone generatrices and garden steel plate is divided into four spaces, flue gas rises to baffle plate 28 from center smoke pipe 27, return the chuck bottom downwards along the left and right sides chuck 30 of Fig. 2 then, last, flue gas is that the left and right sides chuck of Fig. 3 is back to flue gas pipe connecting 32 and enters chimney 21 and discharge by the front and back chuck of Fig. 2.The bottom of cracking still 9 is as general flue gas chuck normal-pressure boiler, and lining of fire brick burns at fire grate 25 upper coal feedings all around, and ash content is discharged from ash door 26.Dipleg 30 behind the feeding screw 7 inserts in the still chamber 29.
As shown in Figure 4,33 is the plastic waste travelling belt, and 34 is motor, 35 is interior garden platform shape cylinder, 36 is that taking off of eccentric pattern grabbed on the cylinder 35, and 37 is dust absorption fan, and 28 is garden platform shape dust-absorbing tube, 39 is carrier pipe, 40 is belt clamping device, and 41 is water inlet, and 42 is water vent, 43 is pulley belt, and 44 is driving motor.
Plastic waste is from travelling belt 33 to shears 1, through carrier pipe 39 to fly-ash separator 2, through carrier pipe 39 to first cleaning machine 3 again through carrier pipe 39 to whole cleaning machine 4, after carrier pipe 39 to extract 5 extract standby.
The interior garden platform shape cylinder of dusting machine 2 is driven through belt 43 and belt pulley 44 by motor 34, and the interior cylinder of first cleaning machine 3 is driven by the belt and the belt pulley of fly-ash separator, and first cleaning machine drives the interior cylinder of whole cleaning machine 4 again.Cylinder drives and rotates synchronously by a motor 34 in described three garden platform shapes.
Plastics to be clean are grabbed 36 the continuous transmission of stirring along cylinder outer wall by centrifugal force and taking off, and earlier by 37 and 38 dust suctions, the back adds water by 41 to be cleaned in transport process, and dust-containing water is discharged by 42.
Described purification system realized film material shearing, dedusting, clean and extract the process serialization.This continuous operation for follow-up equipment is vital.This device has not only been realized serialization, and treatment capacity also can be very big, and treatment capacity also can be regulated in a big way.The degree of purification height, degree of extracting height.
The result of final purpose product is as follows:
Gasoline: 10%: 78 ℃ (≤79 ℃), 50%: 134 ℃ (≤145 ℃), 90%: 182 ℃ (≤195 ℃), do 230 ℃ (should be 205 ℃), loss amount 3.5%(≤4.5%), residual quantity 0.8%(≤1.5%), acidity 3mgkoH/1000ml(≤3), mechanical impurity and moisture do not have (nothing), existent gum 4.4mg/1000ml(≤5).Index in the above-mentioned bracket is the national standard of No. 70 gasoline.Hence one can see that, except that doing, all reaches GB.
Solar oil: 50%: 285 ℃ (≤300 ℃), 90%: 327 ℃ (≤355 ℃), acidity 6mgKOH/1000ml(≤100), existent gum 68mg/100ml, water soluble acid or sulphur do not have (nothing), ash content 0.3%(≤0.3%), thing carbon residue 0.3%(≤0.3% is stayed in 10% steaming), 80 ℃ of interior points (〉=65 ℃).Index in the above-mentioned bracket is the national standard of solar oil, and hence one can see that, all reaches GB.
Heavy gas oil and kerosene reality show excellent property with the result.
Mainly consisting of of reacted gas: H 219.92%, O 20.13%, N 20.44%, CO1.98%, CH 420.35%, C 2H 421.05%C 2H 69.93%, C 3H 610.19%, C 3H 84.5%, C 4H 84.91%, C 4H 102.18%, anti--C 4H 80.68%, suitable-C 4H 80.49%, the summation of vapour, coal, three kinds of product yields of diesel oil is up to 70-78%, and its ratio can be adjusted with sizable amplitude as required.Reacted gas yield 10-12%, the carbon distribution of catalyst surface accounts for about 10%.
In sum, to have reached be the purpose of raw material continuous production series petroleum products on technical scale with the plastic waste in the present invention.Quality product reaches state specified standards.Liquid product yield is up to 70-78%.The kind of oil product can be adjusted as required.The catalyzer wide material sources cheaply are easy to get, and its expense only accounts for below 5% of total cost, with coal heating, reduce greatly than the cost of gas fuel.The basic three-waste free discharge of whole process.

Claims (8)

1, a kind of is the method for raw material production petroleum series product with the plastic waste, it is characterized in that it is made up of following process steps:
1) plastic waste is purified,
2) at normal pressure or a little more than normal atmosphere and the 400-550 ℃ of following catalyst A that adopts the plastics after purifying are carried out first stage catalytic cracking,
3) product of branch gold-plating first stage catalytic cracking,
4) at normal pressure or a little more than under normal pressure and 300-380 ℃, with catalyst B gold-plating is gone out thing and carry out second stage catalytic cracking.
5) the smart gold-plating second stage catalytic cracking product.
2, method as claimed in claim 1 or 2 is characterized in that described plastic waste is polyethylene, polypropylene, polybutene or polystyrene.
3, method as claimed in claim 1 or 2 is characterized in that the whole heavy endss behind the branch gold-plating after the indirect heating, carry out second stage catalytic cracking again in the first stage catalytic cracking still chamber.
4, method as claimed in claim 1 or 2 is characterized in that the heavy ends behind the branch gold-plating carries out second stage catalytic cracking after the indirect heating again in the first stage catalytic cracking still chamber, and the above cut of a part of diesel oil directly enters rectifying tower.
5, method as claimed in claim 1 or 2 is characterized in that the petroleum naphtha hydrogenation behind minute gold-plating making solvent oil after refining.
6, method as claimed in claim 1 or 2 is characterized in that a liquefied gas part behind the branch gold-plating is as the fuel of second stage catalytic cracking.
7, a kind of catalytic cracking still of implementing the described method of claim 1, it is characterized in that it being the coal firing boiler of a band flue gas chuck, flue gas rises to baffle plate 28 from center smoke pipe 27, the top that the bottom that drops to chuck 30 is then returned chuck 30 is again gone into chimney 21 through flue gas pipe connecting 32 and is discharged, heavy divides well heater 12 at the bottom of in the one stage catalytic cracking still chamber 29 fractionating column being set, and dipleg 8 inserts in the stage catalytic cracking still chamber 29.
8, implement the plastic waste refining plant of the described method of claim 1, it is characterized in that it is made up of stapling machine, dusting machine, cleaning machine and the machine of extracting, described dusting machine and cleaning machine are made of circle halfpace inner sleeve, and urceolus is fixed, and three inner cores are rotated synchronously by a driven by motor.
CN 92100844 1992-02-12 1992-02-12 Method and apparatus for continuous production of petroleum products from waste plastics Withdrawn CN1075328A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 92100844 CN1075328A (en) 1992-02-12 1992-02-12 Method and apparatus for continuous production of petroleum products from waste plastics

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 92100844 CN1075328A (en) 1992-02-12 1992-02-12 Method and apparatus for continuous production of petroleum products from waste plastics

Publications (1)

Publication Number Publication Date
CN1075328A true CN1075328A (en) 1993-08-18

Family

ID=4938822

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 92100844 Withdrawn CN1075328A (en) 1992-02-12 1992-02-12 Method and apparatus for continuous production of petroleum products from waste plastics

Country Status (1)

Country Link
CN (1) CN1075328A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1995006682A1 (en) * 1993-08-28 1995-03-09 Hainan Yuecheng Development Corp. A process for producing gasoline and diesel fuel oil from waste plastics and its apparatus
WO1997006224A1 (en) * 1995-08-08 1997-02-20 Li Xing A process for producing gasoline, diesel fuel and carbon black from waste rubber and/or waste plastics
WO2000018852A1 (en) * 1998-09-24 2000-04-06 Zhou, Dingli Process and apparatus for producing hydrocarbons from city garbage and/or organic waste material
WO2001005908A1 (en) * 1999-07-16 2001-01-25 Enercon Technologies, Inc. A process for producing gasoline and diesel from waste plastics and/or heavy oil
CN1068032C (en) * 1998-08-27 2001-07-04 邢力 Hydrocarbon preparing method and equipment using household refuse and/or organic waste
CN1074447C (en) * 1999-06-08 2001-11-07 周鼎力 Process and equipment for producing gasoline and diesel oil with waste plastics and/or heavy oil
WO2002057391A1 (en) * 2001-01-22 2002-07-25 Chen, Yanping Method and system of converting waste plastics into hydrocarbon oil
CN102344823A (en) * 2011-09-06 2012-02-08 六盘水师范学院 Method for co-liquefaction of coal and waste plastics under mild condition
CN113102449A (en) * 2021-03-31 2021-07-13 河南科技大学 Method for fully recycling oversize materials of household garbage

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1995006682A1 (en) * 1993-08-28 1995-03-09 Hainan Yuecheng Development Corp. A process for producing gasoline and diesel fuel oil from waste plastics and its apparatus
WO1997006224A1 (en) * 1995-08-08 1997-02-20 Li Xing A process for producing gasoline, diesel fuel and carbon black from waste rubber and/or waste plastics
CN1068032C (en) * 1998-08-27 2001-07-04 邢力 Hydrocarbon preparing method and equipment using household refuse and/or organic waste
WO2000018852A1 (en) * 1998-09-24 2000-04-06 Zhou, Dingli Process and apparatus for producing hydrocarbons from city garbage and/or organic waste material
AU760143B2 (en) * 1998-09-24 2003-05-08 Dingli Zhou Process and apparatus for producing hydrocarbons from city garbage and/or organic waste material
CN1074447C (en) * 1999-06-08 2001-11-07 周鼎力 Process and equipment for producing gasoline and diesel oil with waste plastics and/or heavy oil
WO2001005908A1 (en) * 1999-07-16 2001-01-25 Enercon Technologies, Inc. A process for producing gasoline and diesel from waste plastics and/or heavy oil
WO2002057391A1 (en) * 2001-01-22 2002-07-25 Chen, Yanping Method and system of converting waste plastics into hydrocarbon oil
US6774271B2 (en) 2001-01-22 2004-08-10 Tianfu Jiang Method and system of converting waste plastics into hydrocarbon oil
CN102344823A (en) * 2011-09-06 2012-02-08 六盘水师范学院 Method for co-liquefaction of coal and waste plastics under mild condition
CN102344823B (en) * 2011-09-06 2014-01-01 六盘水师范学院 Method for co-liquefaction of coal and waste plastics under mild condition
CN113102449A (en) * 2021-03-31 2021-07-13 河南科技大学 Method for fully recycling oversize materials of household garbage

Similar Documents

Publication Publication Date Title
US5811606A (en) Process and equipment for treatment of waste plastics
CA2502688C (en) Improved deep catalytic cracking process
EP1725633B1 (en) Process and plant for conversion of waste material to liquid fuel
CA1156592A (en) Method and apparatus for cracking residual oils
US4478708A (en) Method and apparatus for separating fluidized solid particles suspended in gasiform material
CA1239108A (en) Closed fcc cyclone system
CN1912065A (en) Catalytic conversion method for preducing more propylene
CN1075328A (en) Method and apparatus for continuous production of petroleum products from waste plastics
CN1200082C (en) Combined technologic process for manufacturing petroleum residue
CN102250641A (en) Method and apparatus for preparing ethylene and propylene with maximized yield
CN1151232C (en) Method for regulating heat balance of catalytic conversion technological reaction-regeneration system
CN1030504C (en) Dead oil catalytic distillation technology
CN1657150A (en) Riser reactor for hydrocarbon fluidized catalytic conversion
RU2135546C1 (en) Device for catalytic cracking of hydrocarbon raw materials
AU697420B2 (en) Method for making fuel oil from waste plastic and device therefor
CN1086409C (en) Improvement for method and apparatus for lowering viscosity of heavy hydrocarbon feeding material
US4753907A (en) Fluid particle material regeneration method and apparatus
CN2219778Y (en) Continuous catalytic cracker for recoverying waste plastics
CA2238341C (en) Process and apparatus for treatment of waste plastic hydrocarbons
CN101987964B (en) Catalytic conversion method of hydrocarbon oil
CN1191322C (en) Improved catalytic racking stripper
CN1099766A (en) Method for extracting gasoline, diesel oil from waste plastics
CN1266258C (en) Method for restraining coking through catalytic cracking settler of heavy oil
CN1307086A (en) Method for catalytic cracking residue in supercritical solvent
AU607679B2 (en) Fluid particle material regeneration method and apparatus

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C01 Deemed withdrawal of patent application (patent law 1993)
WW01 Invention patent application withdrawn after publication