CN107529355B - A kind of satellite antenna wire netting manufacture method - Google Patents

A kind of satellite antenna wire netting manufacture method

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Publication number
CN107529355B
CN107529355B CN201418002779.1A CN201418002779A CN107529355B CN 107529355 B CN107529355 B CN 107529355B CN 201418002779 A CN201418002779 A CN 201418002779A CN 107529355 B CN107529355 B CN 107529355B
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China
Prior art keywords
golden
wire netting
molybdenum filament
gold
molybdenum
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CN201418002779.1A
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Chinese (zh)
Inventor
马小飞
冀有志
张欣
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Xian Institute of Space Radio Technology
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Xian Institute of Space Radio Technology
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Abstract

A kind of satellite antenna wire netting manufacture method, step are as follows:(1) material of manufacture wire netting, the gold of mass percent >=99.5 and the molybdenum filament of mass percent >=99.9 are prepared;(2) using based on ermal physics it is compound cover golden method surface of molybdenum wire under coating gold obtain covering golden molybdenum filament, cover golden 15-30 μm of molybdenum filament diameter;(3) 2-7 roots are covered into golden molybdenum filament monofilament plying together, obtains metal strands;(4) metal strands after pooling capital in step (3) are woven into diamond mesh structures.

Description

A kind of satellite antenna wire netting manufacture method
Technical field
The present invention relates to a kind of satellite antenna wire netting manufacture method, suitable for different frequency range, different purposes The demand of netted deployable space antenna.
Background technology
Netted deployable space large-scale antenna, it be high rail reconnaissance spacecraft, high rail moving communication satellite, The key equipment of the spacecrafts such as survey of deep space satellite.These netted deployable antennas are folded up in transmitting, Expansion reaches working condition after entering the orbit.As needed, the bore of these antenna is at several meters to tens meters, even Rice up to a hundred.Large deployable antenna includes netted deployable antenna, solid face deployable antenna, paraballon etc. Diversified forms.Gu face deployable antenna does not obtain actual answer because mechanism is complicated, expansion reliability is relatively low With.Paraballon is still in development at present, without real in-orbit application.Therefore, at present both at home and abroad Most widely used is netted deployable antenna, and more than ten meters of antenna is all netted deployable antenna.Xi'an Branch takes to the development of Large deployable antenna from " 95 ", gos deep into degree, technology way from research The realizability in footpath, reference to foreign study situation etc. consider, the Large Deployable day that China develops Line form is based on the netted deployable antenna such as loop aerial and umbrella antenna, and in recent years, Chinese large-sized can open up The fast development of Kaitian's line, high-performance, multi items, substantial amounts of demand are proposed to wire netting.
Wire netting is the critical material of netted deployable antenna, is the nucleus module to form microwave reflection face.Gold Category net is the fabric construction product woven using 10-30 microns Gas in Ultra-thin Metal Wires by knitting warp mode. In order to meet the needs of different frequency range antenna, the Metal wire material that the wire netting of different purposes uses is tied with braiding Structure parameter is different.According to requirement on electric performance, frequency it is higher, it is necessary to mesh it is smaller, but in order to mitigate Weight, mesh as big as possible is used when frequency range is relatively low generally on the basis of electrical property is met.
In addition to requirement on electric performance, it is also necessary to meet the requirement of its physical characteristic and mechanical performance:
Isotropism:Isotropism including mechanical performance and electric property;
Structural stability:Fault of construction can not spread;
Structural homogeneity:Mesh is uniform in size;
Structurally flexible:Softness, it is folding to be not easy to wrinkle trace;
Less fault:Fault will be lacked as far as possible caused by braiding process;
So far, the wire netting Patents that can be found are that u s company owns, as follows:
United States Patent (USP) US4609923 covers golden tungsten filament as raw material using a diameter of 10-38 μm, use machine number for E20 tricot machines are woven into metal mesh opening cloth, as satellite antenna reflection surface material.Research shows to cover Multifrequency nature possessed by golden tungsten filament covers golden tungsten filament so as to fit as satellite antenna reflection surface material Density it is big, radiation resistance is poor.
United States Patent (USP) US4812854 has invented a kind of new Web materials and has been used for making antenna reflective face, This net is formed by a kind of graphite fibre beam braiding for being coated with stress adsorption layer.With before cover golden tungsten Silk wire netting is compared, and they think that the graphite fibre beam for covering gold weaves the warp knit mesh cloth formed in items Can on improve, can be as the finer selection of antenna reflective face material.
United States Patent (USP) US4549187 have developed a kind of high intensity, low thermal coefficient of expansion, resistance to ag(e)ing, resistance to The novel metal net materials of creep properties.The material is with a branch of yarn containing more amorphous silica fibres Line is as matrix, the excellent metal level of outer layer spraying electric conductivity, metal level be generally gold, silver, copper or Aluminium.
United States Patent (USP) US4868580 and US4926910 are knitted using a kind of woven grid of lace stitch structure Reflecting surface material of the thing as satellite antenna.Yarn used is covering yarn structure, a diameter of 25.4 μm of heart yarn Wire, be respectively 55 denier Buddhist nuns by two fineness of both direction looping clockwise, counterclockwise in its outer layer Your yarn, and the yarn is non-conducting material.Found by the contrast to multiple material performance, diameter For 25.4 μm of platinum/copper alloy silk or the Tynex beam of a diameter of 30.5 μm of filamentary silver and 55 daniers Complex yarn is combined into, operating temperature of the net fibric that the yarn weaving forms at -150 DEG C to 100 DEG C In section, its thermal coefficient of expansion is close to zero.
United States Patent (USP) US5421376, US5456779, US5458162 have invented a kind of new mesh and knitted Thing is used as the mesh materials of satellite antenna, the fabric uses and lace stitch structure.Heart yarn is by one The excellent filling yarn composition of wire and a tensile property of the root with insulating barrier, fasciated yarn is in addition A piece tension yarn, the pitch of looping 10 with per inch is optimal.Wire is 10 μm -38 μm straight The platinum in footpath/copper alloy silk, yarn and fasciated yarn are filled respectively from 125 daniers and the terylene of 70 daniers Silk.To avoid wire side because contacting with each other for wire produces passive intermodulation phenomenon, and also to change The mechanical property of kind wire, in its layer insulating of surface spraying one, the thickness of the insulating barrier typically exists Between 7.6 μm -12.7 μm.In addition, the outer layer of covering yarn is also coated with one layer of opaque silica gel, with protection Decomposition of the terylene from space ultraviolet.
The content of the invention
The technology of the present invention solves problem:A kind of overcome the deficiencies in the prior art, there is provided satellite antenna metal Net manufacture method.
The present invention technical solution be:A kind of satellite antenna wire netting manufacture method, step are as follows:
(1) material of manufacture wire netting is prepared, the gold and mass percent of mass percent >=99.5 >= 99.9 molybdenum filament;
(2) using based on ermal physics it is compound cover golden method surface of molybdenum wire under coating gold obtain covering golden molybdenum filament, cover Golden 15-30 μm of molybdenum filament diameter;
(3) 2-7 roots are covered into golden molybdenum filament monofilament plying together, obtains metal strands;
(4) metal strands after pooling capital in step (3) are woven into diamond mesh structures.
Golden thickness is covered in the step (2) for 0.2~0.5 μm.
Plying in the step (3) twists stranding process with one heart using tubular type.
Laying tension control is in 5-10g during technique plying.
The present invention has the beneficial effect that compared with prior art:
(1) present invention provides is covered golden molybdenum filament and is made and has mesh fine uniform, excellent machinery by ultra-fine The production method of stability and reflexive warp knit metal mesh fabric, the wire netting not only have it is in light weight, Wire side elasticity is good, pliability is good and the advantages that loosing-resistant, and with excellent tensile strength, respectively to The same sex, the stability of structure, can folding property, work stability and reliability of taking down the exhibits and reflecting effect, it is main It is used for Large Deployable satellite antenna reflection surface, working frequency range covering UHF-Ka, at present multiple It is applied in satellite task.
Brief description of the drawings
Fig. 1 is the low frequency and electric metal net pattern that the present invention develops;
Fig. 2 is the two kinds of method for preparing layer gold contrasts;
Fig. 3 compares for a variety of golden molybdenum filament methods of pooling capital of covering;
Fig. 4 is double comb openings through forging tissue loop construction schematic diagram;
Fig. 5 is the method schematic diagram of increase side yarn process.
Embodiment
Content of the present invention includes ultra-fine covering golden molybdenum filament generation method, covering the generation of golden molybdenum filament metal strands Method and the wire netting braiding generation method three parts using metal strands.
(1) it is ultra-fine to cover golden molybdenum filament generation method
In present invention, it is desirable to manufacturing a diameter of 15-30 μm of superfine metal composite filaments, surface material is Huang Gold, core are molybdenum.
● composition
Top layer:Gold, coating thickness are 0.2~0.5 μm, in terms of quality %, are contained:
Au:≥99.5
Fe:≤0.003
Pb:≤0.002
Sb:≤0.002
Bi:≤0.002
Core molybdenum, in terms of quality %, contain:
Mo:≥99.9
C:≤0.01
N:≤0.002
Fe:≤0.01
Ni:≤0.005
O:≤0.02
● layer gold implementation method
Coating is traditionally prepared using the method for electroless plating, its advantage is:Thickness of coating is easily controllable and uniform Property is preferable.Its shortcoming is:Coating is relatively more loose, and wearability is poor (it is possible that netting process falls gold The phenomenon of powder);Be difficult to prevent residual of the electroplate liquid in coating, when coating is heated, electroplating residual thing by Thermal expansion, cause coating bulge or even make plating exfoliation;Remain in electroplating residual thing and the storage of coating surface Medium interaction in (or use) environment, make to cover golden surface of molybdenum wire under discoloration;Spent plating bath is protected to environment It is unfavorable to protect.
Layer gold proposed by the present invention realizes that technique is different from traditional chemical method, employs and is answered based on ermal physics That closes covers golden method, and the mechanism of this method is:Thin molybdenum filament continues through the gold of melting, is coagulated in surface of molybdenum wire under Solid is into true yellow layer gold.Thin molybdenum filament continues through the gold of melting, solidifies to form true yellow layer gold in surface of molybdenum wire under. As can be seen that liquid gold has preferable wetability on molybdenum and can formed solid from Au-Mo binary phase diagramls Solution, 1.25% can be reached in solid solubility of 1054 DEG C of gold in molybdenum.Temperature when covering gold process is in gold Fusing point nearby i.e. 1060 DEG C, so using physics cladding process prepare cover golden molybdenum filament between layer gold and core There can be a solid solution transition zone, layer gold and core have good adhesion.Fig. 2 lists above-mentioned respectively Two kinds of contrasts for preparing layer gold method, hence it is evident that it can be seen that proposed by the present invention cover gold side based on ermal physics are compound Method is better than traditional chemical plating method.
● performance (based on ermal physics it is compound cover the generation of golden method cover golden molybdenum filament)
Pull-off force:≥85g(30μm)
≥35g(15μm)
Elongation percentage:>=1.2%
Diameter:15-30μm
Friction test coating non-scale, peel off.
Product surface cleans, and bubble-free, corrosion, burr, leakage are covered, folding line, joint.
Coating can bear+250 DEG C~-196 DEG C of high/low temperature thermal shock.
(2) golden molybdenum filament metal strands generation method is covered
The present invention twists stranding process with one heart using tubular type, and 2-7 roots are covered into golden molybdenum filament monofilament plying together.Institute Twisted wire refers to that there are single or several single lines at center to meaning tubular type with one heart, and other single lines are stranded in center from level to level Around line, the twisted wire direction of adjacent twisted layer can conversely can also be identical, the single line itself of surrounding can turn It is dynamic.Fig. 3 lists a variety of different silk material plying modes, from the figure, it can be seen that using strand twisted wire with one heart The metal stock silk twist of technique plying and, plying it is close, hence it is evident that be better than other plying modes.
The realization that tubular type twists stranding process with one heart is needed by means of tube-type line strander, such as can use current city The tube-type line strander of XX models on field.It is of the invention right in order to preferably meet the plying requirement of Gas in Ultra-thin Metal Wires The key mechanism of current existing tube-type line strander carries out following optimization design:
● reduce draw drum tension force, laying tension is controlled in 5-10g.
● draw drum and the optimization of wire cabling, optimal height of C.G. is set according to different draw drum sizes, By distinguishing cabling in mandrel and tube wall, twisted wire structural homogeneity is improved, makes the twist direction of each stock monofilament Angle and being consistent property of twist contraction degree.
● transmission parts use ceramic base guide wheel, reduce the abrasion that friction member covers layer gold to wire.
● take known balance oscillating rod type tensioner, control lead tension force, coiling tension and coiling speed.
● according to the single different fineness for covering golden molybdenum filament wire, using different lays and twisted wire speed, make Obtain metal strands intensity and elongation reaches optimal.
(3) wire netting braiding generation method
It in working width is 3.3m that wire netting, which is, in this example, and machine number is what is woven on E16 tricot machine, Institutional framework is double comb opening warp sateens.2 are at least equipped with sley bar, it is empty that front and rear two sley bars wear 1 using 1 Three row opening atlas laps, when band yarn turns to using remaining silent coil, and it is middle be then open stich. Front and rear comb does symmetrical band yarn motion, forms diamond mesh structures, and the mesh symmetry that this structure is formed is preferable, And the diameter of general mesh is bigger, the institutional framework of low frequency molybdenum filament wire netting is suitable as, as Fig. 4 is The coil structure of double comb opening satins, band yarn number are:Preceding comb:1-0,1-2,2-3,2-1//after Comb:2-3,2-1,1-0,1-2//.The grid of formation is diamond-shaped meshes, aperture size 2-5mm, specific work Skill parameter is shown in Table 2.
The metallic mesh fabric technological parameter of table 2
In weaving process, wire netting can produce the opening of contraction, particularly low frequency net by drawing and winding device Satin, side yarn drawing tension force deficiency is caused, " cissing " phenomenon is easily produced, has a strong impact on woven It is smoothed out.In order to solve this problem, using increase side yarn process method, as shown in Figure 5.In gold Belong to network edge position, 2 pieces of knitting needles of ragged edge are removed at A2, A1, are normally entried at B, and at C A catch end is padded, yarn send yarn using passive type at C.Woven with this method, then in rectangle frame A2, A1 do not form wale, only form wale in A3 stringers, and due to using the passive type warp let-off, Side yarn forms a coils and normal yarn every 3 rows at A3 and lockstitched a border in A3 stringers, finally in A3 Place forms smooth plain edge effect.
For different needs, using above-mentioned weaving, according to different pore sizes, will can cover Golden molybdenum filament metal strands are woven into that low frequency covers golden molybdenum filament net (UHF-S) and high frequency covers golden molybdenum filament net (C-Ka), Main technical indicator is shown in Table 1.
The technical indicator of molybdenum filament net near the low frequency of table 1 and high frequency
Fig. 1 is the low frequency and electric metal net using above-mentioned technique development, and electric performance test is carried out to it, is surveyed Test result shows that main performance index test result meets to require.
It is only presently preferred embodiments of the present invention in summary, is not used for limiting the implementation model of the present invention Enclose.The equivalent changes and modifications that i.e. all contents according in scope of the present invention patent are made, it all should be this The technology category of invention.

Claims (4)

1. a kind of satellite antenna wire netting manufacture method, it is characterised in that step is as follows:
(1) material of manufacture wire netting is prepared, the gold and mass percent of mass percent >=99.5 >= 99.9 molybdenum filament;
(2) using based on ermal physics it is compound cover golden method surface of molybdenum wire under coating gold obtain covering golden molybdenum filament, cover Golden 15-30 μm of molybdenum filament diameter;Described ermal physics are compound to be covered golden method mechanism and continues through melting for molybdenum filament Gold, solidify to form true yellow layer gold in surface of molybdenum wire under;
(3) 2-7 roots are covered into golden molybdenum filament monofilament plying together, obtains metal strands;
(4) metal strands after pooling capital in step (3) are woven into diamond mesh structures.
A kind of 2. satellite antenna wire netting manufacture method according to claim 1, it is characterised in that:Institute State and golden thickness is covered in step (2) for 0.2~0.5 μm.
A kind of 3. satellite antenna wire netting manufacture method according to claim 1, it is characterised in that:Institute The plying stated in step (3) twists stranding process with one heart using tubular type.
A kind of 4. satellite antenna wire netting manufacture method according to claim 3, it is characterised in that:Work Laying tension control is in 5-10g during skill plying.
CN201418002779.1A 2014-06-30 A kind of satellite antenna wire netting manufacture method Active CN107529355B (en)

Publications (1)

Publication Number Publication Date
CN107529355B true CN107529355B (en) 2016-06-22

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109518110A (en) * 2018-11-30 2019-03-26 烟台元泰金属材料技术有限公司 A kind of braiding space-vehicle antenna net ultra-fine dilute/noble metal composite filament and preparation method thereof
CN110474145A (en) * 2019-07-24 2019-11-19 西安空间无线电技术研究所 A kind of novel low PIM umbrella antenna
CN110777462A (en) * 2019-10-23 2020-02-11 西安空间无线电技术研究所 Method and device for preparing medium wire wrapped low-passive intermodulation metal mesh wire
CN111691030A (en) * 2019-03-12 2020-09-22 财团法人纺织产业综合研究所 Method for manufacturing conductive yarn
CN113366163A (en) * 2019-01-28 2021-09-07 国立研究开发法人宇宙航空研究开发机构 Grid structure, antenna reflector, electromagnetic shield, waveguide, and method for manufacturing grid structure

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109518110A (en) * 2018-11-30 2019-03-26 烟台元泰金属材料技术有限公司 A kind of braiding space-vehicle antenna net ultra-fine dilute/noble metal composite filament and preparation method thereof
CN113366163A (en) * 2019-01-28 2021-09-07 国立研究开发法人宇宙航空研究开发机构 Grid structure, antenna reflector, electromagnetic shield, waveguide, and method for manufacturing grid structure
CN111691030A (en) * 2019-03-12 2020-09-22 财团法人纺织产业综合研究所 Method for manufacturing conductive yarn
CN111691030B (en) * 2019-03-12 2022-03-08 财团法人纺织产业综合研究所 Method for manufacturing conductive yarn
CN110474145A (en) * 2019-07-24 2019-11-19 西安空间无线电技术研究所 A kind of novel low PIM umbrella antenna
CN110474145B (en) * 2019-07-24 2020-11-20 西安空间无线电技术研究所 Novel low PIM umbrella antenna
CN110777462A (en) * 2019-10-23 2020-02-11 西安空间无线电技术研究所 Method and device for preparing medium wire wrapped low-passive intermodulation metal mesh wire

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