CN107525062A - A kind of thermal power plant's superheater tube sample dirt, which measures, determines system and method - Google Patents

A kind of thermal power plant's superheater tube sample dirt, which measures, determines system and method Download PDF

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Publication number
CN107525062A
CN107525062A CN201710728862.XA CN201710728862A CN107525062A CN 107525062 A CN107525062 A CN 107525062A CN 201710728862 A CN201710728862 A CN 201710728862A CN 107525062 A CN107525062 A CN 107525062A
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CN
China
Prior art keywords
superheater tube
tube sample
electrolysis
power plant
thermal power
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710728862.XA
Other languages
Chinese (zh)
Inventor
张好峰
王岩
刘强
孙齐
苗宇
隋兴东
张文惠
高枫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Datang Northeast Electric Power Test and Research Institute Co Ltd
Original Assignee
Datang Northeast Electric Power Test and Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Datang Northeast Electric Power Test and Research Institute Co Ltd filed Critical Datang Northeast Electric Power Test and Research Institute Co Ltd
Priority to CN201710728862.XA priority Critical patent/CN107525062A/en
Publication of CN107525062A publication Critical patent/CN107525062A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/38Determining or indicating operating conditions in steam boilers, e.g. monitoring direction or rate of water flow through water tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/48Devices for removing water, salt, or sludge from boilers; Arrangements of cleaning apparatus in boilers; Combinations thereof with boilers
    • F22B37/54De-sludging or blow-down devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/28Electrolytic cell components

Abstract

Measured the present invention relates to a kind of thermal power plant's superheater tube sample dirt and determine system and method, wherein, the system include electrolysis stripping apparatus for eliminating sludge, the ultrasonic cleaner for carrying out ungrease treatment to superheater tube sample before scale removal and after scale removal and for weigh before scale removal and after scale removal superheater tube sample quality electronic balance;Electrolysis stripping apparatus for eliminating sludge includes DC electrolysis instrument and accommodates the electrolytic cell of release agent for electrolytic, DC electrolysis instrument includes positive pole and negative pole, positive pole and negative pole are connected to platinum electrode and superheater tube sample, platinum electrode and superheater tube sample are placed in electrolytic cell, DC electrolysis are carried out in the presence of release agent for electrolytic, peel off the dirty thing on superheater tube sample.Scale removal speed of the present invention is fast, takes the short technique effect low with parent metal blank wastage amount, to the damage very little of pipe sample parent metal, generally it is not required to do blank correction, matrix can keep the original appearance of dirty down tube sample, highly beneficial for observation superheater tube sample metal corrosion under scale form.

Description

A kind of thermal power plant's superheater tube sample dirt, which measures, determines system and method
Technical field
Measured the invention belongs to thermal power plant's superheater tube sample dirt and determine technical field, more particularly to a kind of thermal power plant's superheater tube Sample dirt, which measures, determines system and method.
Background technology
The determination of the Chemical cleaning interval time limit and the evaluation of boiler water process and the water chemistry method of operation of power plant boiler, All it is the sediment yield (g/m with generator tube inner surface2) or scaling rate (g/ (m2A) it is) criterion, and adopts at present Dirt amount measured by chemical assay as defined in professional standard is the average value that boiler tube is measured to fiery side and back-fire side dirt, is surveyed It is generally relatively low to measure result.Further, since boiler pressure is higher, dirty matter is harder, and the adhesion with inside pipe wall is more firm, using usual Even if chemical assay extend scavenging period and also be difficult to thoroughly remove the dirt of superheater tube, or due to scavenging period Corrosion losses that are long and adding parent metal, even if using blank correction method, it can still cause larger measurement error.Cause This, in order to quickly and accurately determine the dirt amount of superheater tube, improves the security of thermal power plant's superheater tube, it is necessary to which a kind of can be real Now quickly and accurately determine the system and method for superheater pipe scale amount.
The content of the invention
In order to solve the above technical problems, it is an object of the invention to provide a kind of thermal power plant's superheater tube sample dirt amount measurement system And method, realize and quickly and accurately determine superheater tube sample dirt amount.
The invention provides a kind of thermal power plant's superheater tube sample dirt amount measurement system, including electrolysis stripping apparatus for eliminating sludge, use Superheater tube sample carries out the ultrasonic cleaner of ungrease treatment and for weighing before scale removal and scale removal before to scale removal and after scale removal The electronic balance of superheater tube sample quality afterwards;
Electrolysis stripping apparatus for eliminating sludge includes DC electrolysis instrument and accommodates the electrolytic cell of release agent for electrolytic, DC electrolysis instrument bag Positive pole and negative pole are included, positive pole and negative pole are connected to platinum electrode and superheater tube sample, and platinum electrode and superheater tube sample are put In in electrolytic cell, carrying out DC electrolysis in the presence of release agent for electrolytic, the dirty thing on superheater tube sample is peeled off.
Further, release agent for electrolytic is the 10wt% diammonium hydrogen citrate aqueous solution.
Further, it is provided with magnetic stir bar in electrolytic cell.
Further, the system also includes support, and support is connected with platinum electrode and superheater tube sample, for platinum is electric Pole and superheater tube sample are suspended in electrolytic cell.
Further, support includes vertical support frame and horizontal stand, and vertical support frame is detachably connected with horizontal stand, platinum Electrode and superheater tube sample connect with horizontal stand suspension.
Further, DC electrolysis instrument, which is provided with, is used for the adjustment knob for adjusting current density and for showing current density Current density display screen.
Further, the revolution that electrolytic cell includes being used to adjust magnetic stir bar revolution adjusts knob and for showing magnetic force The magnetic stir bar revolution display screen of stirrer revolution.
Further, ultrasonic cleaner includes ultrasonic cleaner, and acetone soln is accommodated in ultrasonic cleaner.
Present invention also offers a kind of thermal power plant's superheater tube sample dirt quantity measuring method, including:
Ultrasonic degreasing processing is carried out to superheater tube sample surface to be determined;
Weigh the mass M 1 of superheater tube sample after ungrease treatment;
Scale removal is carried out to superheater tube sample using electrolysis stripping method;
Weigh the mass M 2 of superheater tube sample after scale removal;
M1-M2 difference is calculated, obtains the dirt amount of superheater tube sample.
Further, scale removal is carried out to superheater tube sample using electrolysis stripping method to specifically include:
Superheater tube sample to be determined is connected with electrolysis apparatus negative pole, platinum electrode is connected with electrolysis apparatus positive pole, by platinum Electrode and superheater tube sample are placed in the electrolytic cell for accommodating the 10wt% diammonium hydrogen citrate aqueous solution, are led in aqueous sulfuric acid With direct current, in 0.01A/cm2Current density under carry out electrolysis stripping, remove the dirty thing on superheater tube sample.
By such scheme, measured by thermal power plant's superheater tube sample dirt and determine system and method, realize scale removal speed soon, The short technique effect low with parent metal blank wastage amount is taken, to the damage very little of pipe sample parent metal, is generally not required to do sky White correction, matrix can keep the original appearance of dirty down tube sample, highly beneficial for observation superheater tube sample metal corrosion under scale form.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention, And can be practiced according to the content of specification, below with presently preferred embodiments of the present invention and coordinate accompanying drawing describe in detail as after.
Brief description of the drawings
Fig. 1 is a kind of structural representation of thermal power plant's superheater tube sample dirt amount measurement system of the present invention.
Embodiment
With reference to the accompanying drawings and examples, the embodiment of the present invention is described in further detail.Implement below Example is used to illustrate the present invention, but is not limited to the scope of the present invention.
Join shown in Fig. 1, present embodiments provide a kind of thermal power plant's superheater tube sample dirt amount measurement system, including:Direct current Solve electronic balance 5 and the exchange of instrument 1, stand for experiment 2, magnetic agitation electrolytic cell 3, ultrasonic cleaner 4 and a ten thousandth precision 220V 50Hz power supplys 6.
DC electrolysis instrument 1 includes:DC voltage display screen 7, DC voltage regulation knob 8, current density display screen 9, electricity Current density adjustment knob 10, electrolysis apparatus positive pole 11, electrolysis apparatus negative pole 12.
Stand for experiment 2 includes, vertical support frame 13, horizontal stand 15, for fixing horizontal stand 15 and vertical support frame 13 Fixed knob 14.
Magnetic agitation electrolytic cell 3 includes:Magnetic stir bar 26, magnetic stir bar revolution display screen 29, revolution adjustment knob 28th, electrolytic cell 27, negative electrode connecting wire 17, the fixing 16 for connecting negative electrode connecting wire 17 and horizontal stand 15, use Connect in connection superheater tube sample 19 and the conductive clamp 18 of negative electrode connecting wire 17, anode connecting wire 22, for jointed anode Connect the fixing 21 of wire and horizontal stand 15, the conductive clamp for being connected platinum electrode 24 and anode connecting wire 22 23。
Ultrasonic cleaner 4 includes:Ultrasonic cleaner 30 and ultrasonic wave scavenging period setting knob 31.
Electronic balance 5 includes weighing pan 32.
DC electrolysis instrument 1 is used by the measurement system, carried out in the presence of the release agent for electrolytic in electrolytic cell 27 straight Stream electrolysis, using the method measure dirt amount of electrolysis stripping.Specifically, superheater tube sample 19 is connected with electrolysis apparatus negative pole 12, in vain Gold electrode 24 is connected with electrolysis apparatus positive pole 11, and direct current is passed in release agent for electrolytic (the 10wt% diammonium hydrogen citrates aqueous solution) Electricity, in 0.01A/cm2Current density under carry out electrolysis stripping, negative electrode produces a large amount of hydrogen, molten in the stripping of bubble hydrogen and acid Under the double action of solution, the dirty thing on superheater tube sample is set to strip down rapidly.Dirt amount continuous mode includes:
Step 1:Superheater tube sample to be determined is put into the ultrasonic cleaner 30 of ultrasonic cleaner 4, ultrasonic wave is clear Acetone soln is put into washing trough 30, rotary ultrasonic ripple scavenging period setting knob 31, it is 2 minutes to set ultrasonic wave scavenging period, Ungrease treatment is carried out to superheater tube sample surface using ultrasonic wave.
Step 2:Superheater tube sample after ungrease treatment is put on the weighing pan 32 of electronic balance 5, weighs superheater tube Quality M1 before sample scale removal.
Step 3:Superheater tube sample 19 is connected with conductive clamp 18, successively by negative electrode connecting wire 17, wire 20 with Electrolysis apparatus negative pole 12 connects;Platinum electrode 24 is connected with conductive clamp 23, successively by anode connecting wire 22, wire 25 with Electrolysis apparatus positive pole 11 connects.Start the device of magnetic agitation electrolytic cell 3, magnetic stir bar 26 starts to stir electrolysis stripping in electrolytic cell Agent;The power supply of DC electrolysis instrument 1 is connected, starts electrolysis stripping, it is 20 minutes to set the electrolysis stripping time.
Step 4:Superheater tube sample 19 is removed from conductive clamp 18, by the superheater tube sample 19 after electrolysis stripping again It is put into the ultrasonic cleaner 30 of ultrasonic cleaner 4, acetone soln is put into ultrasonic cleaner 30, rotary ultrasonic ripple is clear Time setting knob 31 is washed, and it is the superheater tube sample after ungrease treatment to be put after 2 minutes, 2 minutes to set ultrasonic wave scavenging period Enter on the weighing pan 32 of electronic balance 5, weigh mass M 2 after superheater tube sample scale removal;
Step 5:The difference that superheater tube sample dirt amount is M1-M2.
The release agent for electrolytic uses diammonium hydrogen citrate and high purity water, and hydrogen citrate two is configured to according to 10wt% concentration Aqueous ammonium.
This method and existing power industry standard DL/T 1115-2009《Power plant units overhaul check directive/guide》Middle regulation Chlorohydric acid pickling method and tube rolling method compare, have that scale removal speed is fast, takes the short and low advantage of parent metal blank wastage amount, should Method is generally not required to do blank correction, matrix can keep the original appearance of superheater tube under dirt, should to the damage very little of pipe sample parent metal Method is highly beneficial for observation superheater tube sample metal corrosion under scale form.
Described above is only the preferred embodiment of the present invention, is not intended to limit the invention, it is noted that for this skill For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is some improvement and Modification, these improvement and modification also should be regarded as protection scope of the present invention.

Claims (10)

  1. A kind of 1. thermal power plant's superheater tube sample dirt amount measurement system, it is characterised in that including electrolysis stripping apparatus for eliminating sludge, for pair Before scale removal and after scale removal superheater tube sample carry out ungrease treatment ultrasonic cleaner and for weigh before scale removal and scale removal after mistake The electronic balance of hot device pipe sample quality;
    The electrolysis stripping apparatus for eliminating sludge includes DC electrolysis instrument and accommodates the electrolytic cell of release agent for electrolytic, the DC electrolysis Instrument includes positive pole and negative pole, and the positive pole and negative pole are connected to platinum electrode and the superheater tube sample, the platinum electricity Pole and superheater tube sample are placed in the electrolytic cell, and DC electrolysis are carried out in the presence of release agent for electrolytic, peel off superheater tube Dirty thing on sample.
  2. A kind of 2. thermal power plant's superheater tube sample dirt amount measurement system according to claim 1, it is characterised in that the electrolysis Remover is the 10wt% diammonium hydrogen citrate aqueous solution.
  3. A kind of 3. thermal power plant's superheater tube sample dirt amount measurement system according to claim 1, it is characterised in that the electrolysis Magnetic stir bar is provided with pond.
  4. 4. a kind of thermal power plant's superheater tube sample dirt amount measurement system according to claim 1, it is characterised in that also include branch Frame, the support are connected with the platinum electrode and superheater tube sample, for the platinum electrode and superheater tube sample to be suspended In in the electrolytic cell.
  5. A kind of 5. thermal power plant's superheater tube sample dirt amount measurement system according to claim 4, it is characterised in that the support Including vertical support frame and horizontal stand, the vertical support frame is detachably connected with the horizontal stand, the platinum electrode and mistake Hot device pipe sample connects with horizontal stand suspension.
  6. A kind of 6. thermal power plant's superheater tube sample dirt amount measurement system according to claim 1, it is characterised in that the direct current Electrolysis apparatus, which is provided with, is used for the adjustment knob for adjusting current density and the current density display screen for showing current density.
  7. A kind of 7. thermal power plant's superheater tube sample dirt amount measurement system according to claim 3, it is characterised in that the electrolysis The revolution that pond includes being used to adjust magnetic stir bar revolution adjusts knob and the magnetic agitation for showing magnetic stir bar revolution Sub- revolution display screen.
  8. A kind of 8. thermal power plant's superheater tube sample dirt amount measurement system according to claim 1, it is characterised in that the ultrasound Ripple washer includes ultrasonic cleaner, and acetone soln is accommodated in the ultrasonic cleaner.
  9. A kind of 9. thermal power plant's superheater tube sample dirt quantity measuring method, it is characterised in that including:
    Ultrasonic degreasing processing is carried out to superheater tube sample surface to be determined;
    Weigh the mass M 1 of superheater tube sample after ungrease treatment;
    Scale removal is carried out to superheater tube sample using electrolysis stripping method;
    Weigh the mass M 2 of superheater tube sample after scale removal;
    M1-M2 difference is calculated, obtains the dirt amount of superheater tube sample.
  10. 10. a kind of thermal power plant's superheater tube sample dirt quantity measuring method according to claim 9, it is characterised in that described to adopt Scale removal is carried out with electrolysis stripping method to superheater tube sample to specifically include:
    Superheater tube sample to be determined is connected with electrolysis apparatus negative pole, platinum electrode is connected with electrolysis apparatus positive pole, by platinum electrode And superheater tube sample is placed in the electrolytic cell for accommodating the 10wt% diammonium hydrogen citrate aqueous solution, passed in aqueous sulfuric acid straight Stream electricity, in 0.01A/cm2Current density under carry out electrolysis stripping, remove the dirty thing on superheater tube sample.
CN201710728862.XA 2017-08-23 2017-08-23 A kind of thermal power plant's superheater tube sample dirt, which measures, determines system and method Pending CN107525062A (en)

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CN201710728862.XA CN107525062A (en) 2017-08-23 2017-08-23 A kind of thermal power plant's superheater tube sample dirt, which measures, determines system and method

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB771314A (en) * 1953-03-18 1957-03-27 Herbert Donald Walton Improvements in and relating to the electrolytic cleaning of articles of metal
US4363709A (en) * 1981-02-27 1982-12-14 Allegheny Ludlum Steel Corporation High current density, acid-free electrolytic descaling process
ITRM20000456A0 (en) * 2000-08-10 2000-08-10 Ct Sviluppo Materiali Spa CONTINUOUS ELECTROLYTIC PICKLING METHOD OF METALLIC PRODUCTS WITH ALTERNATING CURRENT POWERED BLADES.
US20020108868A1 (en) * 1999-09-20 2002-08-15 Aeromet Technologies, Inc. External counter electrode
JP2007260493A (en) * 2006-03-27 2007-10-11 Kurita Water Ind Ltd Electrolyzing apparatus
CN101585569A (en) * 2009-07-08 2009-11-25 成都飞创科技有限公司 Circulating water electrolytic descaling device and descaling method
CN207527553U (en) * 2017-08-23 2018-06-22 大唐东北电力试验研究所有限公司 A kind of thermal power plant's superheater tube sample dirt amount measurement system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB771314A (en) * 1953-03-18 1957-03-27 Herbert Donald Walton Improvements in and relating to the electrolytic cleaning of articles of metal
US4363709A (en) * 1981-02-27 1982-12-14 Allegheny Ludlum Steel Corporation High current density, acid-free electrolytic descaling process
US20020108868A1 (en) * 1999-09-20 2002-08-15 Aeromet Technologies, Inc. External counter electrode
ITRM20000456A0 (en) * 2000-08-10 2000-08-10 Ct Sviluppo Materiali Spa CONTINUOUS ELECTROLYTIC PICKLING METHOD OF METALLIC PRODUCTS WITH ALTERNATING CURRENT POWERED BLADES.
JP2007260493A (en) * 2006-03-27 2007-10-11 Kurita Water Ind Ltd Electrolyzing apparatus
CN101585569A (en) * 2009-07-08 2009-11-25 成都飞创科技有限公司 Circulating water electrolytic descaling device and descaling method
CN207527553U (en) * 2017-08-23 2018-06-22 大唐东北电力试验研究所有限公司 A kind of thermal power plant's superheater tube sample dirt amount measurement system

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
徐寿昌: "《特种加工基础实训教程》", 北京理工大学出版社 *

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Application publication date: 20171229