CN107521780B - Packaging method using multi-stage packaging system of quantitative tray for packaging - Google Patents

Packaging method using multi-stage packaging system of quantitative tray for packaging Download PDF

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Publication number
CN107521780B
CN107521780B CN201710865208.3A CN201710865208A CN107521780B CN 107521780 B CN107521780 B CN 107521780B CN 201710865208 A CN201710865208 A CN 201710865208A CN 107521780 B CN107521780 B CN 107521780B
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China
Prior art keywords
bottle
packaging
level information
frame
information code
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CN201710865208.3A
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CN107521780A (en
Inventor
孙瑞远
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Yantai Haiyu Package Equipment Technology Co ltd
Sichuan Haipu Mite Intelligent Technology Co ltd
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Yantai Haiyu Package Equipment Technology Co ltd
Sichuan Haipu Mite Intelligent Technology Co ltd
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Priority to CN201710865208.3A priority Critical patent/CN107521780B/en
Publication of CN107521780A publication Critical patent/CN107521780A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B21/00Packaging or unpacking of bottles
    • B65B21/02Packaging or unpacking of bottles in or from preformed containers, e.g. crates
    • B65B21/14Introducing or removing groups of bottles, for filling or emptying containers in one operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/02Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)
  • Container Filling Or Packaging Operations (AREA)

Abstract

According to the quantitative tray for packaging, the top and the front of the body are provided with the openings, the openings are internally provided with the shelves for placing the bottles, and an included angle is formed between the bottle bodies of the bottles and the side surfaces of the body, which are contacted with the operation table, after the bottles are laid on the shelves. The quantitative tray can be deformed into a frame with an upper opening, and a plurality of bottle boxes are arranged in the frame and are arranged along the length direction of the frame. The multi-stage packaging system utilizing the quantitative tray is characterized in that primary, secondary and tertiary information codes are respectively arranged on bottles, bottle boxes and cartons, an information code collector and a data server for storing the information codes and establishing corresponding association among the primary, secondary and tertiary information codes are arranged on a production line. The packaging method of the multi-stage packaging system comprises the steps of firstly grouping single wine bottles on a quantitative tray, then respectively completing the association of first and second layers of layers, and assembling and boxing the bottle boxes after the association is completed. The quantitative tray can effectively avoid product confusion, the multistage packaging system is matched layer by layer, the data association is accurate, and the packaging method is orderly and has high production efficiency.

Description

Packaging method using multi-stage packaging system of quantitative tray for packaging
Technical Field
The invention relates to the technical field of container packaging, in particular to a quantitative tray for packaging, a multi-stage packaging system using the quantitative tray and a packaging method.
Background
With the gradual development of the Internet of things and the popularization of industry '4.0', the requirements of manufacturing industries, especially the food industry, for all materials by one code are gradually increased. In order to meet the requirements, at present, in the production process of products such as drinks and beverages, two-dimensional codes and other information codes are usually added on wine bottles, wine boxes and cartons so as to achieve the purposes of anti-counterfeiting tracing and intelligent production. This requires that the bottle code, box code, etc. be associated layer by layer and correspond step by step during the production process. At present, in order to ensure the association sequence and the corresponding relation, most manufacturers adopt a mode of 'early association, group production' or 'sequential acquisition and sequential association'.
In order to realize multistage association of bottles, boxes and boxes, a wine factory makes a one-to-many label set in advance, namely one box label in one label set is associated with a plurality of bottle labels, the bottle labels and the box labels are firstly attached to the outer surface of a bottle cap according to a corresponding relation during production, and then the bottle cap is pressed on the wine bottle according to the set. Because wine bottles are discrete individuals on a filling line, the grouping relationship is easily disturbed in subsequent procedures of boxing, riveting, labeling and the like.
Sequential collection and sequential association means that in order to realize multistage association of bottles, boxes and boxes, wineries prefabricate different two-dimensional codes on each bottle cap in advance, sequentially pass through collection equipment according to the sequence on a production line during production, group a plurality of bottles according to each group, and label boxes on the first bottle or the last bottle of each group for distinguishing. However, the same production mode of the 'related in advance and group production' is adopted, wine bottles are still discrete individuals, even if the sequence is disturbed, the wine bottles are difficult to find, joints such as boxing, rivets, labeling and the like are required to be separated from a production line in groups, then the operation is carried out, a large number of wine bottles are often piled on an operation table, the positions of different groups of wine bottles are exchanged and are difficult to find, the disorder is easily caused, the association dislocation of bottle labels and box labels is easily caused, and the final data is inaccurate.
In the two schemes, manual intervention is more, for example, a full-assembly line operation is adopted, and taking 6 bottles for boxing as an example, a worker needs to paste bottle labels one by one, then paste box labels on the first bottle, and labor and effort are wasted. Moreover, single bottle wine is scattered on the operation panel, and the workman handles by bottle, and the workman of different work types is the simultaneous operation, and a large amount of beverage bottles are piled up on the production line, and is very confusing. If the grouping mode is adopted, 6 bottles are taken at a time, and the assembly line is operated, the production efficiency is greatly reduced, the labor quantity is greatly improved, the enterprise cost is increased, and the serious waste of personnel is caused.
Disclosure of Invention
The invention aims to solve the technical problem of providing a quantitative packing disc for packing, a multistage packing system and a packing method using the quantitative packing disc, which have the advantages of simple structure and convenience in use and can effectively avoid confusion of products.
The invention provides a quantitative tray for packaging, which comprises a body, wherein the top and the front of the body are provided with an opening, a shelf for placing a bottle is arranged in the opening, and an included angle is formed between the body of the bottle and the side surface of the body, which is contacted with an operation table, after the bottle is laid on the shelf.
The invention discloses a quantitative tray for packaging, wherein a body is a prism with an isosceles trapezoid cross section, two sides adjacent to each other on the prism and with an obtuse angle are left for forming an opening, a shelf comprises a plurality of V-shaped grooves, semicircular grooves or square grooves which are connected in sequence, and a supporting frame is arranged below the shelf.
The quantitative tray for packaging is characterized in that the supporting frame is triangular and wavy, and the included angle is an acute angle.
The quantitative tray for packaging is characterized in that the body is replaced by a frame with an upper opening, two ends of the frame along the length direction of the frame are provided with baffle plates, two sides of the frame along the width direction of the frame are provided with guardrails, the bottom of the frame is provided with a bottom plate, the baffle plates, the guardrails and the bottom plate are connected into a whole, and a plurality of bottle boxes are arranged in the frame and are arranged along the length direction of the frame.
The invention relates to a quantitative tray for packaging, wherein a plurality of rotatable bases are uniformly distributed on a bottom plate of a frame along the length direction of the bottom plate.
The invention relates to a quantitative tray for packaging, wherein the frame is a rectangular frame, the rotatable base is round, and a top box and a bottom box are arranged on the rotatable base.
The invention also provides a multi-stage packaging system utilizing any quantitative tray for packaging, which comprises the quantitative tray for packaging, a bottle box and a paper box, wherein the bottle is provided with a primary information code, the bottle box is provided with a secondary information code, the paper box is provided with a tertiary information code, and the multi-stage packaging system further comprises a primary collector for collecting the primary information code, a secondary collector for collecting the secondary information code, a tertiary collector for simultaneously collecting the primary information code, the secondary information code and the tertiary information code, and a data server for storing the primary information code, the secondary information code and the tertiary information code and establishing corresponding association among the primary information code, the secondary information code and the tertiary information code.
The packaging method of the multi-stage packaging system comprises the following steps:
(1) dividing a plurality of bottles into a plurality of groups according to the specified quantity of the cartons, and then assembling the groups into a quantitative tray for packaging;
(2) each bottle in each group sequentially passes through the first-stage collectors according to the specified direction;
(3) the method comprises the steps that bottle boxes are assembled in a quantitative tray for packaging, the bottle boxes sequentially pass through a secondary collector according to a specified direction, a data server establishes a one-to-one correspondence between primary information codes and secondary information codes according to the collection sequence of the primary information codes and the secondary information codes, and first layer data association is completed;
(4) after the rivet, labeling and sealing work is completed in the quantitative tray for packaging, the packaged bottle box is transferred into a carton, secondary information codes and tertiary information codes are collected simultaneously through a tertiary collector, and a one-to-many correspondence is established through a data server, so that the association of a second layer of data is completed;
(5) stacking and warehousing, wherein the stacking codes are used as four-level information codes and are corresponding to and associated with three-level information codes.
Repeating the steps (1) - (5) until all the products are packaged.
In the above-mentioned method, the method comprises,
the step (1) further comprises the following steps:
the bottle cap is arranged on the bottle, the first, second and third information codes are checked, and the bottle which does not pass the check and is provided with the first, second or third information codes which are not in the database of the data server is removed;
the step (3) further comprises the following steps:
filling bottles into the folding boxes one by one, and sealing the folding boxes; or (b)
Firstly, placing the ground box of the heaven-earth box on a rotatable base, then placing bottles into the corresponding ground boxes in sequence, and then buckling the heaven-earth box on the ground box;
in the step (4), the quantitative tray for packaging can be recovered after packaging.
As another packaging method, the above method is as follows:
the step (1) further comprises the following steps:
the bottle cap is arranged on the bottle, the first-level information code and the third-level information code are checked, and the bottle which does not pass the check and is provided with the first-level information code and the third-level information code which are not in the database of the data server is removed;
the step (2) further comprises the steps of: sticking the three-level information code on a quantitative tray for packaging;
in the step (3):
filling bottles into the folding boxes one by one, collecting three-level information codes, associating the three-level information codes with the first-level information codes, and sealing the folding boxes; or (b)
Firstly, placing the ground box of the heaven-earth box on a rotatable base, then placing bottles into the corresponding ground boxes in sequence, simultaneously collecting three-level information codes and associating the three-level information codes with the first-level information codes, and then buckling the heaven-earth box on the ground box;
in the step (4), after riveting, the bottle box is packed into a box, the three-level information code is taken down from the quantitative packing tray and attached to the box, and meanwhile, the quantitative packing tray is recovered.
The quantitative tray for packaging has a simple structure and is convenient to use, various jigs for placing bottles or bottle boxes are arranged on the quantitative tray, procedures such as box buckling, labeling and rivet punching are facilitated, the production efficiency is improved, the products are ensured not to be disordered in sequence and grouping in each procedure link, and the accuracy of data is ensured. Specifically, after the quantitative tray is used, discrete single-bottle wine is stored in the quantitative tray in a fixed grouping mode, the follow-up operations such as box buckling and riveting are completed in the quantitative tray, and although manual intervention is still carried out, due to the existence of the quantitative tray, the single-bottle wine is stored in a grouping mode, the disorder caused by scattered accumulation on an operation table is avoided, meanwhile, the mode of the current worker grouping production is broken, and the whole-line production can be adopted, so that the whole production process is orderly, the productivity of each process is maximized, the production efficiency is improved, the number of workers is reduced, the waste of workers is avoided, and the labor cost of enterprises is reduced. Meanwhile, as the unique marked information codes such as two-dimension codes, one-dimension codes or digital codes are arranged on the packages at all levels, the corresponding relation of the two-dimension codes at all levels is finished step by step in the production process, and the accuracy of information association is ensured.
The quantitative tray for packaging and the multi-stage packaging system and packaging method using the same according to the present invention will be further described with reference to the accompanying drawings.
Drawings
FIG. 1a is a schematic perspective view of a first embodiment of a metering disc for packaging according to the present invention;
FIG. 1b is a schematic view showing another perspective structure of a first embodiment of the packaging tray of the present invention;
FIG. 1c is a schematic view showing a further perspective structure of a first embodiment of the packaging tray of the present invention;
FIG. 2a is a schematic perspective view of a third embodiment of a packaging tray according to the present invention;
FIG. 2b is a front view of a third embodiment of the packaging tray of the present invention after placement of the floor box;
FIG. 2c is a top view of a third embodiment of the packaging tray of the present invention after placement of the floor box;
FIG. 2d is a schematic perspective view of a third embodiment of the packaging tray of the present invention after placing a bottle on the third box;
FIG. 2e is a front view of a third embodiment of the packaging tray of the present invention after placing a bottle on the box;
FIG. 2f is a top view of a third embodiment of the packaging tray of the present invention after placement of a bottle on the box;
FIG. 2g is a schematic perspective view of a three-day box cover of an embodiment of a dosing disc for packaging of the present invention;
FIG. 2h is a front view of a three-day box cover of an embodiment of a packaging tray of the present invention;
FIG. 2i is a top view of a three-day box cover of an embodiment of a packaging tray of the present invention;
FIG. 3a is a schematic perspective view of a second embodiment of a metering disc for packaging according to the present invention;
FIG. 3b is a front view of a second embodiment of the packaging tray of the present invention;
FIG. 3c is a top view of a second embodiment of the packaging tray of the present invention;
FIG. 3d is a schematic perspective view of a package tray according to an embodiment of the present invention after placement of a folded box;
FIG. 3e is a front view of an embodiment of a package tray of the present invention with a folded box;
FIG. 3f is a top view of an embodiment of a package tray of the present invention with a folded box;
FIG. 4 is a flow chart of a packaging method of the multi-stage packaging system utilizing the metering disc for packaging of the present invention;
fig. 5 is a flow chart of another packaging method of the multi-stage packaging system using the metering disc for packaging of the present invention.
Detailed Description
Embodiment one:
as shown in fig. 1a to 1c, the packaging tray for labeling bottles 2 includes a body 1, and the top and front of the body 1 are opened. Preferably, the body 1 is a prism with an isosceles trapezoid cross section, and after the prism is horizontally arranged, two sides of the top and the side of the prism, namely two sides adjacent to each other on the prism and with an obtuse angle are left for forming an opening. Be provided with the shelf 11 that is used for placing bottle 2 in the opening, preferably, for conveniently place bottle 2, and guarantee that bottle 2 is placed the back and be difficult for rolling or drop, shelf 11 includes 6 "V" grooves that link to each other in proper order, place a bottle 2 in every "V" inslot, after bottle 2 lies the "V" inslot of putting on shelf 11, form the contained angle between the body of bottle 2 and the side 12 of prism, namely, when the biggest side 12 of prism area is placed in the operation panel, form the contained angle between body and this side, preferably, this contained angle can be the acute angle, like this, bottle 2 is placed the back more stably. Of course, the V-shaped groove may be deformed into a semicircular groove, a square groove or other grooves matching the shape of the bottle body according to the shape of the bottle 2, so long as the bottle 2 is convenient to lie down, which is not illustrated herein. In addition, the number of the grooves can be determined according to the final boxing number, and 6 grooves are formed in the quantitative tray when 6 bottles of wine are boxed in the first embodiment. In order to further ensure the stability of the bottles 2 after being placed, a certain support is formed on the shelf 11, and a supporting frame 13 is arranged below the shelf 11, preferably, the supporting frame 13 is triangular wave-shaped. The quantitative tray for packaging of this embodiment is applicable to and pastes the information code sign of covering on the light bottle, sets up the opening on the body 1 and is convenient for rotate the body at any time according to the labeling requirement, has made things convenient for the labeling operation.
Embodiment two:
as shown in fig. 3a to 3f, the bottle box of the present embodiment is a folding box 7, and the quantitative tray for packaging the folding box 7 includes a frame 3 having an upper opening, and the frame 3 is a rectangular frame. The folding boxes 7 are placed into the frame 3 through the opening and are arranged from left to right along the length of the frame 3. The frame 3 is provided with baffles 31 at the left and right ends in the length direction thereof, and guardrails 32 at the front and rear sides in the width direction thereof, preventing the folding box 7 from falling. The bottom of the frame 3 is provided with a bottom plate 34, and the baffle 31, the guard rail 32 and the bottom plate 34 are connected into a whole. In this embodiment, 6 bottles are packaged in one box, so that 6 folding boxes 7 are placed in the frame 3. Of course, the dimensions of the frame 3 can be adapted according to the number and shape of the folding boxes 7, not illustrated here.
Embodiment III:
as shown in fig. 2a to 2i, the present embodiment is different from the second embodiment in that: the quantitative tray of this embodiment is used for packing world box 5, and the quantitative tray for packing of this embodiment is equipped with 6 rotatable base 33 along its length direction equipartition from left to right on the bottom plate 34 of frame 3, and in this embodiment, rotatable base 33 is circular, and world box 5 is arranged in on rotatable base 33, and rotatable base 33 can 90 rotations, makes things convenient for the workman to rotate body or bottle box according to the operation demand, provides operating space, makes things convenient for operation such as four sides rivet. Specifically, the ground box 4 is placed on the rotatable base 33, and the day box 6 is fastened to the ground box 4. As in the above embodiment, the specification of the frame and the number of the rotatable bases 33 can be adaptively adjusted according to the number of the cases and the shapes of the bottle cases, which is not repeated here.
The three-level packaging system utilizing the quantitative tray for packaging in the first embodiment, the second embodiment and the third embodiment comprises the quantitative tray for packaging, a bottle 2, a folding box 7, a heaven-earth box 5 and a paper box, wherein the bottle 2 is provided with a first-level information code, the folding box 7 and the heaven-earth box 5 are provided with a second-level information code, the paper box is provided with a third-level information code, the three-level packaging system also comprises a first-level collector for collecting the first-level information code, a second-level collector for collecting the second-level information code, a third-level collector for collecting the first-level information code, the second-level information code and the third-level information code, and a data server for storing the first-level information code, the second-level information code and the third-level information code and establishing corresponding association among the first-level information code, the second-level information code and the third-level information code.
Besides the two types of bottle boxes, namely the top box 5 and the bottom box 7, the structure and the specification of the quantitative tray can be adaptively adjusted according to the appearance of a common bottle box, and meanwhile, the number of stages of information codes can be set to be two stages, four stages and five stages according to specific packaging conditions, so long as the design concept of the quantitative tray does not deviate from the design concept of the quantitative tray.
As shown in fig. 1a to 4, the packaging method of the above packaging system includes the following steps:
(1) the method comprises the steps of capping, namely, mounting bottle caps on bottles 2, checking first-level, second-level and third-level information codes, removing the bottles 2 which do not pass the checking and are provided with the first-level information codes which are not in a database of a data server, dividing 6 bottles 2 into a plurality of groups according to the number of cartons, and then assembling the groups of the bottles 2 into quantitative trays for packaging, wherein the number of the groups of the bottles 2 is equal to the number of the cartons, and a space is reserved between the groups during the separation so as to distinguish;
(2) each bottle 2 in each group sequentially passes through a primary collector according to a specified direction, and primary information codes are collected and recorded;
(3) the assembly of the folding box 7 or the heaven and earth box 5 is completed in the quantitative tray for packaging, specifically, the bottles 2 are individually put into the folding box 7, and the folding box 7 is sealed; or (b)
Firstly, placing the ground box 4 of the ground box 5 on the rotatable base 33, then placing the bottles 2 into the corresponding ground boxes 4 in sequence, and then fastening the ground box 6 on the ground box 4; the folding boxes 7 or the heaven and earth boxes 5 sequentially pass through a secondary collector according to a specified direction, secondary information codes are recorded and collected, and a data server establishes a one-to-one correspondence between the primary information codes and the secondary information codes according to the collection sequence of the primary information codes and the secondary information codes to complete the first layer data association; meanwhile, the quantitative tray for packaging can be recovered after boxing, the bottle box is filled in the quantitative tray again, and the next group of products starts to be packaged;
(4) after riveting, labeling and sealing are completed in the quantitative tray for packaging, packaging the packaged folding box 7 or the top and bottom box 5, transferring the folding box into a carton, simultaneously collecting secondary and tertiary information codes through a tertiary collector, and establishing a one-to-many correspondence through a data server to complete the association of a second layer of data;
(5) the products can be piled and put into storage after three-level packaging is completed, the pile codes are used as four-level information codes and correspond to three-level information codes, and the like, so that the relevant association of the information codes of all levels is realized.
Repeating the steps (1) - (5) until all the products are packaged.
As shown in fig. 5 and fig. 1a to 3f, the packaging method of the secondary packaging system (i.e. only the primary information code is arranged on the bottle 2, the tertiary information code is arranged on the carton, and the information code is not arranged on the bottle box) of the present invention comprises the following steps:
(1) the capping, namely, the bottle cap is arranged on the bottle 2, the first-level information code and the third-level information code are checked, the bottle 2 which is not checked and provided with the first-level information code and the third-level information code which are not in the database of the data server is removed, then 6 bottles 2 are divided into a plurality of groups according to the number of cartons and then assembled into a quantitative tray for packaging, and the number of the groups of the bottles 2 is equal to the number of the cartons;
(2) firstly, each bottle 2 in each quantitative tray for packaging sequentially passes through a first-level collector according to a specified direction, a first-level information code is collected and recorded, and then the three-level information code which is manufactured in a label form in advance is pasted on the quantitative tray for packaging, so that the process of selecting a first bottle from 6 bottles of wine and pasting a box label by workers is omitted;
(3) the assembling of the folding box 7 or the heaven and earth box 5 is completed in the quantitative tray for packaging, specifically, bottles 2 are put into the folding box 7 one by one, three-level information codes are collected and correlated with the first-level information codes, and the folding boxes 7 are sequentially sealed; or (b)
Firstly, placing the ground box 4 of the space box 5 on a rotatable base 33, then placing the bottles 2 into the corresponding ground boxes 4 in sequence, simultaneously collecting primary information codes and tertiary information codes on a quantitative tray for packaging through a tertiary collector, establishing one-to-many correspondence between the primary information codes and the tertiary information codes through a data server, namely, 6 primary information codes are corresponding to one tertiary information code to complete data association, and then sequentially buckling the space box 6 on the ground box 4 to complete the assembly of the bottle cap;
(4) after the rivet is punched, the label is pasted and the sealing is completed in the quantitative tray for packaging, the packaged folding box 7 or the heaven and earth box 5 is taken off from the quantitative tray for packaging and is boxed, and is transferred into the paper box, the three-level information code is taken off from the quantitative tray for packaging and is pasted on the paper box, the quantitative tray for packaging can be recovered after the rivet is punched, the bottle box is filled in the quantitative tray again, the next group of products is packaged, the quantitative tray for packaging is recycled, the waste of materials is reduced, and the enterprise cost is reduced;
(5) the products can be piled up and put into storage after being packaged in three stages, the pile codes are used as four-stage information codes and correspond to three-stage information codes, and the like, so that the relevant association of the information codes at all stages is realized.
Repeating the steps (1) - (5) until all the products are packaged.
The first, second and third information codes can be two-dimensional codes, one-dimensional codes or digital codes. The product is preferably wine packaging, the light bottle is primary packaging, the wine box is secondary packaging, the paper box is tertiary packaging, only the light bottle and the paper box are secondary packaging for part of the product, the two-stage packaging such as the wine box is not contained, and the acquisition and association modes of the first-stage information code and the third-stage information code are the same as those of the second-stage information code.
In the process of associating the second layer data, the prior art needs to fully collect all the second-level information codes, and the first-level information codes and the second-level information codes are associated in a one-to-one correspondence and are grouped when the first layer data is associated, so that the second-level data association can be completed only by collecting 1 second-level information code, the rejection rate of a production line is greatly reduced, and the yield is improved.
The above examples are only illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solution of the present invention should fall within the scope of protection defined by the claims of the present invention without departing from the spirit of the present invention.

Claims (9)

1. The utility model provides a packaging method of multistage package system who utilizes ration dish for packing, wherein, multistage package system includes ration dish for packing, bottle (2), bottle box (5, 7), carton, ration dish for packing is used for labeling for bottle (2), including body (1), body (1) top, front portion opening, be provided with shelf (11) that are used for placing bottle (2) in the opening, bottle (2) lie behind on shelf (11) form the contained angle between the body of bottle (2) and side (12) of contact operation panel on body (1), be provided with one-level information code on bottle (2), be provided with one-level information code on bottle box (5, 7), be provided with three-level information code on the carton, still include the one-level collector that is equipped with on the production line collection one-level information code, the two-level collector that gathers two-level information code and can gather one-level, two-level, three-level information code simultaneously to and store one-level information code, two-level information code and three-level information code and establish the data server that corresponds between three, its characterized in that: the method comprises the following steps:
(1) dividing a plurality of bottles (2) into a plurality of groups according to the specified quantity of the cartons, and then assembling the groups into a quantitative tray for packaging;
(2) each bottle (2) in each group sequentially passes through the first-level collector according to the specified direction;
(3) the bottle boxes (5, 7) are assembled in the quantitative tray for packaging, the bottle boxes (5, 7) sequentially pass through the secondary collector according to the specified direction, and the data server establishes a one-to-one correspondence between the primary information codes and the secondary information codes according to the collection sequence of the primary information codes and the secondary information codes, so that the first layer data association is completed;
(4) after the rivet, labeling and sealing work is completed in the quantitative tray for packaging, packaging the bottle boxes (5, 7) after packaging, transferring the bottle boxes into a carton, simultaneously collecting secondary and tertiary information codes through a tertiary collector, and establishing a one-to-many correspondence through a data server to complete the association of a second layer of data;
(5) stacking and warehousing, wherein the stacking codes are used as four-level information codes and are corresponding and related to three-level information codes;
repeating the steps (1) - (5) until all the products are packaged.
2. The packaging method according to claim 1, wherein:
the step (1) further comprises the following steps:
the bottle cap is arranged on the bottle (2), the first, second and third information codes are checked, and the bottle (2) which is not checked and is provided with the first, second or third information codes which are not in the database of the data server is removed;
the step (3) further comprises the following steps:
filling bottles (2) into the folding boxes (7) one by one, and sealing the folding boxes (7); or (b)
Firstly, placing the ground box (4) of the ground box (5) on a rotatable base (33), then placing the bottles (2) into the corresponding ground boxes (4) in sequence, and then buckling the ground box (6) on the ground box (4);
in the step (4), the quantitative tray for packaging can be recovered after packaging.
3. The packaging method according to claim 1, wherein:
the step (1) further comprises the following steps:
the bottle cap is arranged on the bottle (2), the first-level information code and the third-level information code are checked, and the bottle (2) which is not checked and is provided with the first-level information code and the third-level information code and is not in the database of the data server is removed;
the step (2) further comprises the steps of: sticking the three-level information code on a quantitative tray for packaging;
in the step (3):
filling bottles (2) into the folding boxes (7) one by one, collecting three-level information codes, associating the three-level information codes with the first-level information codes, and sealing the folding boxes (7); or (b)
Firstly, placing a ground box (4) of a top-ground box (5) on a rotatable base (33), then placing bottles (2) into the corresponding ground boxes (4) in sequence, simultaneously collecting three-level information codes and associating the three-level information codes with the first-level information codes, and then buckling a top-ground box (6) on the ground box (4);
in the step (4), after riveting, the bottle boxes (5, 7) are packaged, the three-level information code is taken off from the quantitative tray for packaging and attached to the carton, and meanwhile, the quantitative tray for packaging is recovered.
4. A packaging method according to claim 2 or 3, characterized in that: the novel shelf is characterized in that the body (1) is a prism with an isosceles trapezoid cross section, two sides, adjacent to each other and with an obtuse angle, of the prism are left to form an opening, the shelf (11) comprises a plurality of V-shaped grooves, semicircular grooves or square grooves which are connected in sequence, and a supporting frame (13) is arranged below the shelf (11).
5. The packaging method according to claim 4, wherein: the supporting frame (13) is triangular wave-shaped, and the included angle is an acute angle.
6. The packaging method according to claim 4, wherein: the body (1) is replaced with an upper opening frame (3), baffles (31) are arranged at two ends of the frame (3) along the length direction, guardrails (32) are arranged at the front side and the rear side of the frame along the width direction, a bottom plate (34) is arranged at the bottom of the frame, the baffles (31), the guardrails (32) and the bottom plate (34) are connected into a whole, and a plurality of bottle boxes (5, 7) are arranged in the frame (3) and are arranged along the length direction of the frame (3).
7. The packaging method according to claim 5, wherein: the body (1) is replaced with an upper opening frame (3), baffles (31) are arranged at two ends of the frame (3) along the length direction, guardrails (32) are arranged at the front side and the rear side of the frame along the width direction, a bottom plate (34) is arranged at the bottom of the frame, the baffles (31), the guardrails (32) and the bottom plate (34) are connected into a whole, and a plurality of bottle boxes (5, 7) are arranged in the frame (3) and are arranged along the length direction of the frame (3).
8. A packaging method according to claim 6 or 7, characterized in that: a plurality of rotatable bases (33) are uniformly distributed on a bottom plate (34) of the frame (3) along the length direction of the bottom plate.
9. The packaging method of claim 8, wherein: the frame (3) is a rectangular frame, the rotatable base (33) is round, and the top and bottom boxes (5) are arranged on the rotatable base (33).
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