CN107521000B - It is a kind of to prepare waste tire fine rubber powder production line - Google Patents

It is a kind of to prepare waste tire fine rubber powder production line Download PDF

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Publication number
CN107521000B
CN107521000B CN201710715272.3A CN201710715272A CN107521000B CN 107521000 B CN107521000 B CN 107521000B CN 201710715272 A CN201710715272 A CN 201710715272A CN 107521000 B CN107521000 B CN 107521000B
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fine
assembly
rubber powder
component
spiral
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CN107521000A (en
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杨松
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Anhui Chengtai Chemical Technology Co., Ltd.
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Anhui Chengtai Chemical Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C15/00Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
    • B02C15/003Shape or construction of discs or rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C15/00Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
    • B02C15/06Mills with rollers forced against the interior of a rotary ring, e.g. under spring action
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/24Passing gas through crushing or disintegrating zone
    • B02C23/30Passing gas through crushing or disintegrating zone the applied gas acting to effect material separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/24Passing gas through crushing or disintegrating zone
    • B02C23/32Passing gas through crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C15/00Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
    • B02C2015/002Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs combined with a classifier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/04Codes relating to disintegrating devices adapted for specific materials for used tyres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • B29B2017/0424Specific disintegrating techniques; devices therefor
    • B29B2017/0484Grinding tools, roller mills or disc mills
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

The present invention relates to resources circulation technical field of comprehensive utilization, and in particular to a kind of to prepare waste tire fine rubber powder production line.It is characterized in that: including distribution bowl assembly, separator assembly, grinding assembly, classification device assembly, plenum pulse cloth bag trapping component, spiral step blade separation assembly, rotary disc assembly.Conveying in waste tire fine rubber powder production process is completed by water vapour, sterilizing, separation, sorting, the technical process such as protection are undoubtedly ideal, the modes such as pneumatic conveying carrier more mechanical conveying of the vapor as waste tire fine rubber powder reduce cost, energy conservation, automation, the advantages of reducing labor intensity, vapor can effectively kill microbial cells as the sterile medium of waste tire fine rubber powder, inhibit its procreation growth, microorganism fungus kind fermentating metabolism is avoided to decomposite the combustible of small-molecular-weight, improve the security level of fire-fighting, solve the problems, such as that rubber powder deposit stores spontaneous combustion at normal temperature.

Description

It is a kind of to prepare waste tire fine rubber powder production line
Technical field
The present invention relates to resources circulation technical field of comprehensive utilization, and in particular to a kind of to prepare waste tire fine rubber powder Production line.
Background technique
At present the circulation comprehensive utilization ways of waste tire rubber first is that prepare fine glue powder, waste tire fine glue powder (38~40 mesh) can be used as the primary raw material of high-quality tyre reclaimed rubber, and waste tire fine glue powder (60~100 mesh) is one Kind important additive is added in general rubber product alternative virgin rubber up to 90%, while rubber product can be improved Ageing-resistant performance, equally in tire product formula, the virgin rubber of 60 alternative 10~20% shares of mesh waste tire fine glue powder, Its wearability also can be improved, extend the service life of tire, greatly reduce tire cost.Rubber for tire after vulcanization has height The characteristics of elasticity, tensile strength are high, easily friction generates heat, the method for preparing waste tire fine glue powder mainly have cryogenic pulverization and often The less use of the problems such as method of warm Mechanical Crushing, strand and higher energy consumption of the cryogenic pulverization method due to destroying rubber, It generallys use the preparation of ambient ground technique and has formed the production of technical scale metaplasia, and what room temperature Mechanical Crushing needed to solve mainly asks Topic has big non-breakable, the crushing phase mutual friction heat of waste tire block caoutchouc elasticity to cause to burn charing, not easily sorting, room temperature Accumulation stores inflammable etc..(Patent No. CN 201320370849.9, patent name are a kind of waste old to Chinese invention patent Crusher) disclose a kind of waste old crusher, it is characterised in that: feed inlet, the feed inlet are provided at the top of the body Grinding device is inside installed, the body two sidewalls below the grinding device are separately installed with telescopic rod, pacify on the telescopic rod Equipped with nog plate, grinding roller structure is installed in the body below the nog plate, the organism sidewall below the grinding roller structure is equipped with weight Material mouth is ground, strainer is correspondingly provided in the body below the grinding roller structure, fine grinding room is equipped with below the strainer, it is described to reface Discharge port is passed through fine grinding room by pipeline, and the fine grinding is indoor to be equipped with mill, multiple bull rings, pull rod and control shaft, multiple bull rings It is set in mill, connecting rod at the top of the bull ring, is passed with control axis connection, the control shaft by motor at the top of the pull rod It is dynamic.Chinese invention patent (Patent No. CN 200910067465.8, patent name are automatic burr absorption waste-rubber pulverizer) is public A kind of automatic burr absorption waste-rubber pulverizer is opened, characterized in that by host system, induced draught system, power drive system and follow Ring water cooling system composition, it is characterised in that the host system is by main body, grinding head cover, grinding head cover fixing bolt, bistrique Body, fixed bistrique, rotary bistrique, mainshaft nut, mainshaft nut locking plate, bistrique fastening bolt, fore bearing, Bearing housing fasten spiral shell Bolt, positioning device, preceding adjustment spring, one-way pushing motive bearing, adjustment wheel, afterwards adjust spring, gasket, fastening screw nut, rear bearing, Bearing holder (housing, cover), spindle pulley, main shaft, rear bearing block bolt, elevating hopper, Bearing housing, bearing internal gland and bearing outer press cover group At main body is affixed with main engine bed;Grinding head cover is affixed through grinding head cover fixing bolt and grinding head body;Grinding head body fastens spiral shell through grinding head body Bolt is affixed with main body;Fixed bistrique is fixed in grinding head body;Rotary bistrique is through mainshaft nut locking plate and mainshaft nut and main shaft Front end is affixed, is sequentially arranged with Auger after rotary bistrique on main shaft, collar bush, preceding adjustment spring, adjusts spring, gasket and tight spiral shell afterwards Female and bearing holder (housing, cover), bearing holder (housing, cover) are fixed with spindle pulley outside;Auger set, fore bearing and Bearing housing are sequentially arranged in main body, Bearing housing warp beam pressure-bearing set fastening bolt is fixed in the middle part of main body, is equipped with positioning device on Bearing housing, after Bearing housing End and adjustment wheel adjustment connection;Main body end is equipped with rear bearing, bearing internal gland, bearing outer press cover and rear bearing bolt;It is main Body front upper part is equipped with elevating hopper;Adjustment wheel two sides are equipped with single direction thrust ball bearing;The circular conical surface outer circle of the fixation bistrique On have protrusion long key positioning, and be contained in grinding head body, on internal conical surface, have along axle center and grind totally 136, rib in straight, and be in knife Shape;Preceding 1/3 cone angle of the rotary bistrique male cone (strobilus masculinus) is identical as cone angle in fixed bistrique;Rear the 2/3 of rotary bistrique male cone (strobilus masculinus) Cone angle, less than the interior cone angle of fixed bistrique;Spirally it is in 16 ° of lift angles along axis on rotary bistrique male cone (strobilus masculinus), has and ground outside 136 Rib, and be in knife-edge;The induced draught system is made of suction burr, wind channel, air-introduced machine, storage hair case and exhaust tube, wherein inhaling hair Mouth is fixed in the lower section of grinding head cover in host system, inhales and is connected with wind channel on burr, wind channel is affixed with air-introduced machine, air-introduced machine Outlet end with storage hair case connect, storage hair case be equipped with exhaust tube, air-introduced machine and store up hair case and main engine bed it is affixed;In host system Main body machine, the air-introduced machine in induced draught system and the main motor in Chu Maoxiang, power drive system and speed reducer and main engine bed It is affixed;Equipped with the cyclic water channel in circulating water cooling system in grinding head body in host system;Suction burr in induced draught system is solid It is connected to the front end of grinding head cover in host system, and is connect through the wind channel in induced draught system with air-introduced machine;In power drive system Speed reducer and induced draught system in air-introduced machine connection;Speed reducer in power drive system is through speed reducer belt pulley, Type B triangle Band and spindle pulley are connect with the main shaft in host system.
The technical solution that the prior art 1 proposes be use four kinds with fix a cutting tool (Disintegrating knife in feed inlet, nog plate, grinding roller, Mill, bull ring) it is crushed the method production rubber powder being sieved with sieve, rubber powder is sorted the disadvantage is that energy consumption is high using the method for sieve sieving The easily stifled efficiency of separation of (vibrating screen), sieve pore is low, and is arranged repeatedly to be crushed and has also proved this lower problem of the efficiency of separation, has broken The rubber powder of broken qualification, which can not sort out, to be continued to be crushed, and on the one hand increases energy consumption, on the other hand reduces the quality of rubber powder, from aobvious Micro mirror observation rubber powder granule can find that the vulcanized rubber powder being crushed through mechanical shearing has many brachyplast beams, alternatively virgin rubber Filler is in use, these brachyplast beams can be good at winding grafting with rubber molecular chain and merge, and when being repeatedly machined, due to Frictional heat generation the charing of rubber powder incipient scorch will occur without reason cooling well to asking of declining of quality index after the vulcanization of rubber Topic;The prior art 2 is conveyed into waste tire block in bistrique by the way of screw extruding (auger) and carries out Mechanical Crushing, bistrique It is made of rotary bistrique and stationary bistrique, the maximum defect of this technical solution is how to solve rubber powder frictional heat generation not cool down well There is the problem of incipient scorch charing is to reduce rubber performance, due to process the rubber powder of 20~120 mesh, rotary bistrique and stationary bistrique it Between gap very little, waste tire block cannot be introduced into, it has to be forced by the way of screw extruding, must in milling process So rubber powder being caused to gather a large amount of heat can not cool down, so documents 2 are using circulating water, air-cooled two kinds of sides in bistrique Formula attempts to cool down, but both modes are difficult to reach cooling effect, circulating water technical solution leading due to rubber in bistrique Hot coefficient is lower, by way of water-bistrique-micelle heat transfer, heat exchange area it is limited, the efficiency of heat exchange is lower, can not Rubber powder is rubbed, bistrique shearing and the amount of heat gathered is taken away in time;The technical solution of air cooling is due to auger and mill The reason of head sealing can not form convection current and not have effect naturally (induced draught system in 2 specification of documents also only play The automatic effect for inhaling hair).
Summary of the invention
In view of the deficiencies of the prior art, the production of waste tire fine rubber powder is prepared the object of the present invention is to provide a kind of Line, it is characterized in that: include distribution bowl assembly, separator assembly, grinding assembly, classification device assembly, plenum pulse cloth bag trapping component, Spiral step blade separation assembly, rotary disc assembly.
The distribution bowl assembly, separator assembly, grinding assembly, classification device assembly, plenum pulse cloth bag trap component, spiral Step blades separation assembly, rotary disc assembly are sequentially connected.
The distribution bowl assembly includes header, annular header, Venturi tube, electric butterfly valve, central blanking pipe.
The separator assembly includes central blanking pipe, oblique liner plate, inner cone, is folded to door component, separator body, the folding Include bar link chain, regulation handle, be folded to blade to door component, the angle that bar link chain adjustment is folded to blade can be stirred by regulation handle Degree.
The grinding assembly includes passive grinding roller component, actively grinds comb component, body, screeding device, impurity outlet, skirt Seat, driving device, steam inlet I, steam inlet II.
The passive grinding roller component includes the grinding roller that three groups of plane included angles are 120o, and every group of grinding roller includes spring loads dress It sets, grinding roller arm, mill, grinding roller imposes suitable grinding pressure using external spring charging device, and the mill is cone disk Shape, it is the trapezoidal roll flute of 7~9o that the design of conical surface blade, which has helix angle, and trapezoidal roll flute is along the uniform Boulez of circular conical surface, the grinding roller Arm and mill are connected and fixed on body, and the comb component that actively grinds includes grinding bowl, taper comb, pallet, what the taper was combed Outer conical surface design has ribbon sword to surround, and inner wall design has venthole, and pallet is hollow structure, and bottom design has steam inlet II, steam from taper comb in venthole purge steam to mill and mill bowl working face, skirt design has steam inlet I, Steam inlet I and skirt excircle are tangent, and steam can rise to form eddy flow along skirt, body spiral inner wall, the mill bowl, taper Comb is mounted on pallet, and pallet is rotated around central axis under the drive of the drive.
Design has screeding device in the skirt, be mingled in the metal impurities inputted in rubber powder or it is other be difficult to grind it is miscellaneous When matter is overflowed from mill bowl edge, because its self weight falls into skirt, it is mounted on the screeding device on pallet and rotated, this A little sundries are swept into impurity outlet.
The classification device assembly includes collection slot, spiral inlet component, shunts skirtboard, is cylinder, fine rubber powder storehouse, fine Rubber powder storehouse, fine-grade circumference sieve cage, fine grade circumference sieve cage, cyclone separator, back blow port, cross balancing wing, elastic rod.
The collection slot is connect with the header for distributing bowl assembly.
The collection slot is connect with spiral inlet component, and the spiral inlet component is cut along fine-grade circumference sieve cage circumference Line direction is connect with fine-grade circumference sieve cage top, and the fine-grade circumference sieve cage is separately mounted to fine grade circumference sieve cage The upper and lower ends of cylinder, fine grade circumference sieve cage are designed as waist-drum-shaped, and fine-grade circumference sieves cage and fine grade circumference sieves cage It is connect respectively by elastic rod with cross balancing wing, cylinder peripheral hardware has shunting skirtboard, draw in respect of cyclone separator, the interior design of cylinder Flow guide successively flows to cyclone separator through spiral inlet component, fine-grade circumference sieve cage, fine grade circumference sieve cage.
The skirtboard that shunts distributes the tolerance for flowing through cylinder, and a part of tolerance carries the fine glue of the above waste tire of 60 mesh Powder is collected after the sieve cage separation of fine grade circumference by fine rubber powder storehouse, and another part tolerance carries the above waste tire of 38 mesh Fine glue powder is trapped after the sieve cage separation of fine-grade circumference by cyclone separator, falls into fine glue powder storehouse, the fine glue Powder cabin is connect with fine grade circumference sieve cage, and the fine glue powder storehouse is connect with cylinder.
The cross balancing wing includes link center pivot component, blade.
The back blow port is connect along cylinder tangent to periphery direction with cylinder lower part.The design of rubber powder orlop portion has pneumatic control valve And it is connect by pipeline with the feed inlet of spiral step blade separation assembly.
The plenum pulse cloth bag trapping component includes pulse exhaust blowback control system, cabinet, filter bag group, card.It is described Card is fixed in cabinet, and filter bag group is successively secured in position in card hole, and pulse exhaust blowback control system controls filter bag Exhaust and the blowback movement of group.
The spiral step blade separation assembly includes spiral step blade, cylinder, central axis, feed inlet, spiral rank Terraced blade along central axis, successively install by spiral step, and the channel that adjacent spiral step blade design has spiral upward is described Central axis and cylinder center keep certain concentricity, and the cylinder design has logical steam jacket, realizes spiral step leaf The heat preservation of piece separation assembly.
The rotary disc assembly include cone disk, mechanical seal, rotary case, water leg, support bearing block assembly, finished product Ji Cang, Scraper, worm type of reduction gearing.The cone disk be fixed on rotary case and with center axis connection, between the cylinder and rotary case Design has mechanical seal, and the rotary case design has water leg, and rotary case is erected on support bearing block assembly, can be in worm gear It is rotated under the driving of worm reducer around center line, design has scraper in the rotary case, rubber powder can be sent into finished product Ji Cang.
Inventors have found that since waste tire rubber has the characteristics that elastic deformation is big, frictional force is big, according to its elastic shape The breaking method that the characteristics of becoming larger is designed be shearing, for as far as possible reduce cutter mechanical energy be changed into rubber elastic potential energy and Cause to flog a dead horse, the gap for the shearing tool being commonly designed is smaller, and the big feature of its frictional force inevitably results in mechanical shear Cut through it is broken during easily heat and the not easy heat radiation in narrow space, and the vulcanized rubber powder bumps crushed through mechanical shearing are not It is flat and have brachyplast, it is easy to gather heat-accumulation combustion of uniting and rubber powder is caused to burn charing, it is therefore necessary to means are effectively protected in use, First is that cooling, second is that reducing oxygen amount.If using the means usually to cool down, due to the not limitation of easy heat radiation in narrow space, Heat transfer efficiency is undesirable, and higher temperature makes cured waste tire rubber generate plastic extension, i.e. strand spacing Becoming larger causes intermolecular force to reduce, and becomes easy cutting, to make production efficiency improve, such as usually used at present Double-roll crusher in practice it is found that roller temperature reaches 90~100 DEG C of rubber powder production efficiency highest.Therefore this case uses Pneumatic conveying carrier and protective agent of 105 DEG C of water vapours as rubber powder, the air-flow that purges steam at a high speed can disperse rubber powder solution in time Certainly its problem of adhering to of uniting provides necessary condition for sorting;Steam heating temperature is stably and controllable simultaneously makes waste tire rubber It is easy cutting and crushing;Furthermore steam is a kind of protection medium well, rubber powder of waste tire can be effectively prevented gather to unite Heat-accumulation combustion causes rubber powder to burn charing.
Inventors have found that the shearing tool designed for rubber powder of waste tire generally there are two types of form, move-stationary knife tool and Dynamic-cutter moves-cutter only small part blade work on a time point of work, and working efficiency is lower, but rubber powder It can be discharged from cutter, create conditions for sorting process in next step in time;The usually whole blades of dynamic-stationary knife tool are all working, work It is higher to make efficiency, but radiates with regard to becoming insoluble problem, and rubber powder can not be discharged from cutter in time, to divide in next step It is more difficult to pick process.The advantages of cutter of this case design combines above two cutter, i.e., actively grind comb component and passive grinding roller Component, actively grinding comb component is moving knife, and passive grinding roller component is stationary knife, and passive grinding roller component includes three groups of plane included angle 120o Grinding roller, when work, actively grind the rotation of comb component, and the frictional force that cutting waste tire rubber generates drives three groups of grinding rollers rotations, just goes out Existing three groups of grinding roller working face, that is, mills are mutually cut and mill is mutually cut with working face mill bowl, the taper comb actively ground in comb component The operating condition cut, to solve the problems, such as working efficiency and in time sorting.Mill is cone disc, conical surface sword in specific design scheme It is the trapezoidal roll flute of 7~9o that portion's design, which has helix angle, and trapezoidal roll flute is along the uniform Boulez of circular conical surface;Actively grinding comb component includes mill Bowl, pallet, taper are combed, mill bowl face be designed as smooth flat or design to have the circumferentially uniform Boulez helix angle in face be 7~9o's Trapezoidal roll flute, it is hollow structure that taper, which is combed, and inner wall design has venthole, and outer conical surface design has ribbon sword to surround.When work It actively grinds comb component to rotate under the driving of driving assembly, micelle is fed from center material blanking tube, and combing through mill, taper, it is broken to shear hinge It falling on the mill bowl of rotation, micelle is under the influence of centrifugal force, mobile to mill bowl periphery, when by between mill bowl and mill, It is ground into powder, the rubber powder granule worn into continues to be displaced outwardly, last to overflow along mill bowl periphery;And mill is tangentially rubbed by circumference It wipes power drive to rotate around own central axis line, three groups of mills shearing-crushing blob of viscose two-by-two, has a bevel angle between two groups of mills, it can It is crushed being sent into after biggish blob of viscose shearing-crushing between mill bowl and mill, grinding roller imposes conjunction using external spring charging device Suitable grinding pressure;Spatial summation micelle to prevent three groups of grinding roller heads from can not grind leads to dead angle, devises taper comb, cone The outer conical surface design that shape is combed has ribbon sword to surround, and cleavable larger blob of viscose while is sent between mill bowl and mill and breaks It is broken, and can be used as the baffle of venthole, prevent micelle from blocking venthole, by taper comb in purge steam through venthole and from skirt It is sent into steam phase in seat to combine, carries rubber powder granule and is risen from bottom to top along body spiral inner wall by mill bowl periphery, it is heavier It is mounted on after the oblique liner plate of separator body bottom to lose kinetic energy and return to mill bowl in coarse rubber powder granule collision and reface;Lighter is thin Small rubber powder is folded to door component along what separator body spiral inner wall ascended into separator body top by oblique liner plate, and being folded to blade makes Vapour powder mixture generates eddy flow in inner cone, and the underproof rubber powder of fineness is returned from eddy flow by separation along inner cone inner wall Bowl grinding is ground, the rubber powder of fineness qualification inputs header via Venturi tube and electric butterfly valve, is folded to the angle of blade according to eddy flow Speed and rubber powder final finished fineness it is adjustable;Be mingled in the metal impurities inputted in rubber powder or it is other be difficult to grind it is miscellaneous When matter is overflowed from mill bowl edge, because its self weight falls into skirt, it is mounted on the screeding device on pallet and rotated, this A little sundries are swept into impurity outlet.
Inventors have found that as the rotor principle of windmill and helicopter, cross balancing wing in cylinder in face of air-flow, Air-flow is converted into the driving moment of blade to the pressure of cross balancing wing blade, driving blade rotation, due to the constraint of elastic rod, Cross balancing wing blade can only make the reciprocally swinging of certain amplitude along rotation round plane, generate periodically to draw elastic rod Tensile deformation, the mechanical oscillation that elastic rod generates are transmitted to the circumference sieve cage at connection elastic rod both ends in turn, can remove and block The rubber powder of waste tire particle of sieve pore mesh, to improve the efficiency of circumference sieve cage sorting rubber powder, the noise of vibration is enclosed in In cylinder, reduce the discharge of noise pollution.
Inventors have found that in view of composite factors such as energy consumption, cost, purposes, the performances of the production of waste tire fine glue powder, General charging is that the blob of viscose of 5 mesh is processed as the waste tire fine glue powder of two ranks of 38 mesh and 60 mesh, corresponding design fine-grade Two kinds of screening plants of cage and its storage device are sieved with fine grade circumference, the 38 mesh grade waste tire fine glue powders for sieving acquisition are made For the primary raw material of high-quality tyre reclaimed rubber, 60 mesh grade waste tire fine glue powders substitute virgin rubber directly as additive.
Inventors have found that waste tire fine rubber powder finished product accumulate storage during, if contain certain moisture, pole Easily become the excellent procreation carrier of microbial cells, the metabolite that these microbial cells generate during fermentation is such as H2、CH4And heat just makes rubber powder deposit not easy heat radiation, accumulation of heat to certain journey since rubber powder is hot poor conductor Degree, can all cause rubber powder finished product accumulation of heat spontaneous combustion in lower flash-point, this is also that rubber powder deposit stores also can at normal temperature The main reason for spontaneous combustion.The approach of solution is nothing but first is that reduce oxygen amount, second is that radiating and cooling, third is that killing thallus.And rubber powder To produce in enormous quantities, it is difficult to store by large-scale this mode of nitrogen charging storage tank due to cost, and production site is limited It is also not easy to implement by the method for the increasing heat radiation area that tiles, so production plant is generally used the mode of heap height storage, because This solve the problems, such as the key of rubber powder finished product heap normal temperature storage process accumulation of heat spontaneous combustion should be by reduce rubber powder contained by moisture, The condition of cutting microorganism fungus kind procreation mentions so that microorganism fungus kind fermentating metabolism be avoided to decomposite the combustible of small-molecular-weight The security level of high fire-fighting.
Inventors have found that microbial cells are ubiquitous in the environment, can effectively be killed using steam-heated mode Microbial cells inhibit its procreation growth.Vapor is in gaseous state and when the gas solid separation of rubber powder granule is relatively cooled to water simultaneously Solid-liquor separation difficulty it is much smaller, therefore this case use pulse airbag separate vapour, trap rubber powder particles technology Scheme devises spiral step blade, the rubber powder particles that steam carries in combination with cyclonic separation, the technology of sedimentation separation It constantly loses energy with the collision of spiral step blade and cylinder inboard wall friction during along cylinder inboard wall spiral and falls Rotary case, and steam is discharged along the channel of spiral step blade through filter bag, due to the cyclonic separation in cylinder, spiral step blade Most of rubber powder particles are intercepted with sedimentation separation, it is substantially that filter bag works that a small amount of rubber powder particles are intercepted by filter bag The time interval of duration, blowback extends, and the frequency that pulse is vented the starting blowback of blowback control system reduces, to reach high Imitate the technical process of separate vapour and rubber powder granule.The spiral step blade of central axis is mounted on during rotation, by portion The rubber powder particles for being trapped in spiral step blade are divided to be transported to rotary case.
Inventors have found that by water vapour complete waste tire fine rubber powder production process in conveying, sterilizing, separation, The technical process such as sorting, protection are undoubtedly ideal, pneumatic conveying load of the vapor as waste tire fine rubber powder The modes such as the more mechanical conveying of body reduce cost, energy conservation, automation, reduce the advantages of labor intensity;Vapor is as waste and old wheel The sterile medium of tire fine rubber powder can effectively kill microbial cells, inhibit its procreation growth, microorganism fungus kind is avoided to send out Ferment metabolic breakdown goes out the combustible of small-molecular-weight, improves the security level of fire-fighting, solves rubber powder deposit and stores at normal temperature The problem of spontaneous combustion;It is relatively cooling through sedimentation, whirlwind, filter bag completion gas solid separation process that vapor carries waste tire fine rubber powder It is much easier for the solid-liquor separation of water, it reduces as far as possible and moisture necessary to microorganism grows is provided;Vapor carries waste and old The gas solid separation process of tire fine rubber powder also helps rubber powder particulate matter to complete the process sorted through different sieve pores;Vapor As the protection medium of waste tire fine rubber powder, makes its confined space conveying low in oxygen amount, prevent its burning even quick-fried Combustion.
Compared with the existing technology, the present invention, which at least contains, has the advantage that first, in conjunction with the dynamic-stationary knife tool and dynamic-of the prior art Comb component and passive grinding roller component are actively ground in the advantages of two kinds of cutters of cutter, design, and actively grinding comb component is moving knife, passive to grind Roll assembly is stationary knife, and passive grinding roller component includes three groups of grinding rollers of plane included angle 120o, and when work actively grinds the rotation of comb component, is cut The frictional force for cutting waste tire rubber generation drives three groups of grinding roller rotations, occurs as soon as three groups of i.e. mills of grinding roller working face and mutually cuts Grind bowl with the working face actively grind in comb component with mill, the operating condition that taper comb is mutually cut, thus solve working efficiency and and When the problem of sorting;Second, the conveying in waste tire fine rubber powder production process is completed by water vapour, sterilizing, separation, is divided The technical process such as choosing, protection are undoubtedly ideal, pneumatic conveying carrier of the vapor as waste tire fine rubber powder The modes such as more mechanical conveying reduce cost, energy conservation, automation, reduce the advantages of labor intensity;Vapor is as waste tire The sterile medium of fine rubber powder can effectively kill microbial cells, inhibit its procreation growth, microorganism fungus kind is avoided to ferment Metabolic breakdown goes out the combustible of small-molecular-weight, improves the security level of fire-fighting, solves rubber powder deposit and stores at normal temperature certainly The problem of combustion;Vapor carries waste tire fine rubber powder and is relatively cooled to through sedimentation, whirlwind, filter bag completion gas solid separation process The solid-liquor separation of water is much easier, reduces provide moisture necessary to microorganism grows as far as possible;Vapor carries waste and old wheel The gas solid separation process of tire fine rubber powder also helps rubber powder particulate matter to complete the process sorted through different sieve pores, and vapor is made For the protection medium of waste tire fine rubber powder, makes its confined space conveying low in oxygen amount, prevent its burning even detonation; Third, as the rotor principle of windmill and helicopter, cross balancing wing is in face of air-flow in cylinder, and air-flow is to cross balancing The pressure of wing blade is converted into the driving moment of blade, driving blade rotation, due to the constraint of elastic rod, cross balancing wing blade It can only make the reciprocally swinging of certain amplitude along rotation round plane, so that drawing elastic rod generates cyclic stretching deformation, elasticity The mechanical oscillation that bar generates are transmitted to the circumference sieve cage at connection elastic rod both ends in turn, can remove and block the waste and old of sieve pore mesh Rubber for tire powder particles, to improve the efficiency of circumference sieve cage sorting rubber powder, the noise of vibration is enclosed in cylinder, reduces and make an uproar The discharge of sound pollution;4th, spiral step blade is devised, the rubber powder particles that steam carries are along cylinder inboard wall spiral During constantly lose energy with the collision of spiral step blade and cylinder inboard wall friction and fall rotary case, and steam is along spiral rank The channel of terraced blade is discharged through filter bag, due to having intercepted big portion in cylinder, the cyclonic separation of spiral step blade and sedimentation separation Divide rubber powder particles, a small amount of rubber powder particles are intercepted by filter bag, are substantially the durations of filter bag work, between the time of blowback Every extension, the frequency that pulse is vented the starting blowback of blowback control system is reduced, and efficiently separates steam and rubber powder granule to reach Technical process.
Detailed description of the invention
Fig. 1 is a kind of schematic view of the front view for preparing waste tire fine rubber powder production line of the present invention.
Fig. 2 is a kind of overlooking structure diagram for preparing waste tire fine rubber powder production line of the present invention.
Fig. 3 is a kind of A-A the schematic diagram of the section structure for preparing waste tire fine rubber powder production line of the present invention.
Fig. 4 is a kind of B-B the schematic diagram of the section structure for preparing waste tire fine rubber powder production line of the present invention.
Fig. 5 is a kind of C full-page proof structural schematic diagram for preparing waste tire fine rubber powder production line of the present invention.
Fig. 6 is a kind of D full-page proof structural schematic diagram for preparing waste tire fine rubber powder production line of the present invention.
Fig. 7 is a kind of E partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Fig. 8 is a kind of F partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Fig. 9 is a kind of G partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Figure 10 is a kind of H-H the schematic diagram of the section structure for preparing waste tire fine rubber powder production line of the present invention.
Figure 11 is a kind of I partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Figure 12 is a kind of J partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Figure 13 is a kind of K partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Figure 14 is a kind of L full-page proof structural schematic diagram for preparing waste tire fine rubber powder production line of the present invention.
I-distribution II-separator assembly of bowl assembly, III-grinding assembly IV-is classified device assembly
V-plenum pulse cloth bag traps VI-spiral step of component blade, VII-rotary disc assembly of separation assembly
1- header 2- annular header 3- Venturi tube 4- electric butterfly valve 5- central blanking pipe
The oblique liner plate 7- inner cone 8- of 6- is folded to door component 9- separator body 10- bar link chain 11- tune Section handle 12- is folded to the passive grinding roller component of blade 13-
14- spring charging device 15- grinding roller arm 16- mill 17- actively grinds comb component
I 19- steam inlet of 18- steam inlet, II 20- grinding roller 21- body 22- grinds bowl 23- pallet 24- screeding device 25- impurity outlet 26- taper comb 27- ribbon sword 28- venthole 29- skirt 30- driving device 31- collection slot
32- spiral inlet component 33- shunts skirtboard 34- cylinder 35- fine rubber powder storehouse 36- essence Thin rubber powder storehouse 37- fine-grade circumference sieve cage 38- fine grade circumference sieves cage
39- cyclone separator 40- back blow port 41- cross balancing wing 42- elastic rod
43- link center pivot component 44- blade 45- pneumatic control valve 46- feed inlet
47- pulse is vented blowback control system 48- cabinet 49- filter bag group 50- card
51- spiral step blade 52- cylinder 53- central axis 54- bores disk
55- mechanical seal 56- rotary case 57- water leg 58- support bearing block assembly
59- finished product collection storehouse 60- scraper 61- worm type of reduction gearing.
Specific embodiment
The present invention is described further with specific embodiment with reference to the accompanying drawing.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, one Kind prepares waste tire fine rubber powder production line, it is characterized in that: including distribution bowl assembly I, separator assembly II, grinding assembly III, it is classified device assembly IV, plenum pulse cloth bag traps component V, spiral step blade separation assembly VI, rotary disc assembly VII.
The distribution bowl assembly I, separator assembly II, grinding assembly III, classification device assembly IV, plenum pulse cloth bag trapping group Part V, spiral step blade separation assembly VI, rotary disc assembly VII are sequentially connected.
The distribution bowl assembly I includes header 1, annular header 2, Venturi tube 3, electric butterfly valve 4, central blanking pipe 5.
The separator assembly II includes central blanking pipe 5, oblique liner plate 6, inner cone 7, is folded to door component 8, separator body 9, the door component 8 that is folded to includes bar link chain 10, regulation handle 11, is folded to blade 12, can stir connecting rod by regulation handle 11 Chain 10 adjusts the angle for being folded to blade 12.
The grinding assembly III includes passive grinding roller component 13, actively grinds comb component 17, is body 21, screeding device 24, miscellaneous Matter outlet 25, skirt 29, driving device 30, steam inlet I 18, steam inlet II 19.
The passive grinding roller component 13 includes the grinding roller 20 that three groups of plane included angles are 120o, and every group of grinding roller 20 adds including spring It carries and sets 14, grinding roller arm 15, mill 16, grinding roller 20 imposes suitable grinding pressure, institute using external spring charging device 14 Mill 16 is stated as cone disc, it is the trapezoidal roll flute of 7~9o that the design of conical surface blade, which has helix angle, and trapezoidal roll flute is equal along circular conical surface Even Boulez, the grinding roller arm 15 are connected and fixed on body 21 with mill 16, it is described actively grind comb component 17 include grind bowl 22, The outer conical surface design of taper comb 26, pallet 23, the taper comb 26 has ribbon sword 27 to surround, and inner wall design has venthole 28, Pallet 23 is hollow structure, and bottom design has steam inlet II 19, and steam to mill 16 and is ground from the venthole in taper comb 26 22 working faces of bowl purge steam, and the design of skirt 29 has steam inlet I 18, and steam inlet I 18 and 29 excircle of skirt are tangent, Steam can rise to form eddy flow along skirt 29,21 spiral inner wall of body, and the mill bowl 22, taper comb 26 are mounted on pallet 23, Pallet 23 rotates under the driving of driving device 30 around central axis.
Design has screeding device 24 in the skirt 29, is mingled in the metal impurities inputted in rubber powder or other is difficult to grind Impurity when being overflowed from mill 22 edge of bowl be mounted on pallet 23 because its self weight falls into skirt 29 and what is rotated scrape These sundries are swept into impurity outlet 25 by panel assembly 24.
The classification device assembly IV includes collection slot 31, spiral inlet component 32, shunts skirtboard 33, cylinder 34, fine Rubber powder storehouse 35, fine glue powder storehouse 36, fine-grade circumference sieve cage 37, fine grade circumference sieve cage 38, cyclone separator 39, back blow port 40, cross balancing wing 41, elastic rod 42.
The collection slot 31 is connect with the header 1 for distributing bowl assembly I.
The collection slot 31 is connect with spiral inlet component 32, and the spiral inlet component 32 sieves cage along fine-grade circumference 37 tangent to periphery directions are connect with fine-grade circumference sieve 37 top of cage, and the fine-grade circumference sieve cage 37 and fine grade circumference sieve Cage 38 is separately mounted to the upper and lower ends of cylinder 34, and fine grade circumference sieve 38 is designed as waist-drum-shaped, and fine-grade circumference sieves cage 37 It is connect respectively by elastic rod 42 with cross balancing wing 41 with fine grade circumference sieve cage 38,34 peripheral hardware of cylinder is in respect of cyclonic separation Device 39, the interior design of cylinder 34, which has, shunts skirtboard 33, and guidance air-flow successively sieves cage through spiral inlet component 32, fine-grade circumference 37, fine grade circumference sieve cage 38 flows to cyclone separator 39.
The skirtboard 33 that shunts distributes the tolerance for flowing through cylinder 34, and a part of tolerance carries the above waste tire essence of 60 mesh Thin rubber powder is collected after fine grade circumference sieve cage 38 separates by fine rubber powder storehouse 35, and another part tolerance carries 38 mesh or more Waste tire fine glue powder is trapped after fine-grade circumference sieve cage 37 separates by cyclone separator 39, falls into fine glue powder storehouse 36 Interior, fine rubber powder storehouse 35 is connect with fine grade circumference sieve cage 38, and the fine glue powder storehouse 36 is connect with cylinder 34.
The cross balancing wing 41 includes link center pivot component 43, blade 44.
The back blow port 40 is connect along 34 tangent to periphery direction of cylinder with 34 lower part of cylinder.The design of rubber powder orlop portion has pneumatic Control valve 45 is simultaneously connect by pipeline with the feed inlet 46 of spiral step blade separation assembly VI.
The plenum pulse cloth bag trapping component V includes pulse exhaust blowback control system 47, cabinet 48, filter bag group 49, flower Plate 50.The card 50 is fixed in cabinet 48, and filter bag group 49 is successively secured in position in 50 hole of card, and pulse is vented blowback control System 47 processed controls the exhaust and blowback movement of filter bag group 49.
The spiral step blade separation assembly VI includes spiral step blade 51, cylinder 52, central axis 53, feed inlet 46, spiral step blade 51 along central axis 53, successively install by spiral step, the adjacent design of spiral step blade 51 have spiral to On channel, the central axis 53 and 52 center of cylinder keep certain concentricity, and the design of cylinder 52 has logical steaming Vapour collet realizes the heat preservation of spiral step blade separation assembly VI.
The rotary disc assembly VII includes cone disk 54, mechanical seal 55, rotary case 56, water leg 57, support bearing block assembly 58, finished product collection storehouse 59, scraper 60, worm type of reduction gearing 61.The cone disk 54 be fixed on rotary case 56 and with central axis 53 Connection, design has mechanical seal 55 between the cylinder 52 and rotary case 56, and the design of rotary case 56 has water leg 57, turntable Body 56 is erected on support bearing block assembly 58, can be rotated under the driving of worm type of reduction gearing 61 around center line, Design has scraper 60 in the rotary case 56, rubber powder can be sent into finished product collection storehouse 59.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party Formula is changed and is modified.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to of the invention Some modifications and changes should also be as falling into the scope of the claims of the present invention.In addition, although being used in this specification Some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way.

Claims (1)

1. a kind of prepare waste tire fine rubber powder production line, it is characterized in that: including distribution bowl assembly, separator assembly, grinding It grinds component, classification device assembly, plenum pulse cloth bag and traps component, spiral step blade separation assembly, rotary disc assembly;Distributing trough group Part, grinding assembly, classification device assembly, plenum pulse cloth bag trapping component, spiral step blade separation assembly, turns separator assembly Disk component is sequentially connected;Distributing bowl assembly includes header, annular header, Venturi tube, electric butterfly valve, central blanking pipe;Separation Device assembly includes central blanking pipe, oblique liner plate, inner cone, is folded to door component, separator body, be folded to door component include bar link chain, Regulation handle is folded to blade, and the angle that bar link chain adjustment is folded to blade can be stirred by regulation handle;Grinding assembly includes passive Grinding roller component, actively grind comb component, body, screeding device, impurity outlet, skirt, driving device, steam inlet I, steam into Mouth II, passive grinding roller component include the grinding roller that three groups of plane included angles are 120o, and every group of grinding roller includes spring charging device, grinding roller Arm, mill, grinding roller impose suitable grinding pressure using external spring charging device, and mill is cone disc, conical surface blade It is the trapezoidal roll flute of 7~9o that design, which has helix angle, and trapezoidal roll flute connect and consolidates with mill along the uniform Boulez of circular conical surface, grinding roller arm It is scheduled on body, actively grinding comb component includes mill bowl, taper comb, pallet, and the outer conical surface design that taper is combed has ribbon sword to surround, Inner wall design has a venthole, and pallet is hollow structure, and bottom design has a steam inlet II, steam from taper comb in venthole to Mill purges steam with mill bowl working face, and skirt design has steam inlet I, and steam inlet I and skirt excircle are tangent, and steam can Rise to form eddy flow along skirt, body spiral inner wall, mill bowl, taper comb are mounted on pallet, driving of the pallet in driving device Under rotated around central axis, design has screeding device in skirt, is mingled in the metal impurities that input in rubber powder from mill bowl edge When spilling, because its self weight falls into skirt, it is mounted on the screeding device on pallet and rotated, these impurity are swept into miscellaneous Matter outlet;Device assembly is classified to include collection slot, spiral inlet component, shunt skirtboard, cylinder, fine rubber powder storehouse, fine glue Powder cabin, fine-grade circumference sieve cage, fine grade circumference sieve cage, cyclone separator, back blow port, cross balancing wing, elastic rod, collect slot It is connect with the header of distribution bowl assembly;Collection slot is connect with spiral inlet component, and spiral inlet component is sieved along fine-grade circumference Cage tangent to periphery direction is connect with fine-grade circumference sieve cage top, and fine-grade circumference sieves cage pacifies respectively with fine grade circumference sieve cage Mounted in the upper and lower ends of cylinder, fine grade circumference sieve cage is designed as waist-drum-shaped, and fine-grade circumference sieves cage and fine grade circumference Sieve cage passes through elastic rod respectively and connect with cross balancing wing, and cylinder peripheral hardware has shunting skirt in respect of cyclone separator, the interior design of cylinder Plate, guidance air-flow successively flow to cyclonic separation through spiral inlet component, fine-grade circumference sieve cage, fine grade circumference sieve cage Device shunts skirtboard and distributes the tolerance for flowing through cylinder, and a part of tolerance carries the above waste tire fine glue powder of 60 mesh through high-precision It is collected after thin grade circumference sieve cage separation by fine rubber powder storehouse, another part tolerance carries the above waste tire fine glue powder of 38 mesh It is trapped, falls into fine glue powder storehouse, fine rubber powder storehouse and fine by cyclone separator after the sieve cage separation of fine-grade circumference Grade circumference sieve cage connection, fine glue powder storehouse are connect with cylinder, and cross balancing wing includes link center pivot component, blade, back blow port It is connect along cylinder tangent to periphery direction with cylinder lower part, the design of rubber powder orlop portion has pneumatic control valve and by pipeline and spiral rank The feed inlet of terraced blade separation assembly connects;Plenum pulse cloth bag trapping component includes pulse exhaust blowback control system, cabinet, filter Bag group, card, card are fixed in cabinet, and filter bag group is successively secured in position in card hole, and pulse is vented blowback control system Control the exhaust and blowback movement of filter bag group;Spiral step blade separation assembly includes spiral step blade, cylinder, center Axis, feed inlet, spiral step blade along central axis successively spiral step install, adjacent spiral step blade design have spiral to On channel, central axis and cylinder center keep certain concentricity, and cylinder design has logical steam jacket, realizes spiral rank The heat preservation of terraced blade separation assembly;Rotary disc assembly include cone disk, mechanical seal, rotary case, water leg, support bearing block assembly, Finished product Ji Cang, scraper, worm type of reduction gearing, cone disk be fixed on rotary case and with center axis connection, cylinder and rotary case Between design have mechanical seal, rotary case design has water leg, and rotary case is erected on support bearing block assembly, can be in worm gear snail It is rotated under the driving of bar retarder around center line, design has scraper in rotary case, rubber powder can be sent into finished product Ji Cang.
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