It is a kind of to prepare waste tire fine rubber powder production line
Technical field
The present invention relates to resources circulation technical field of comprehensive utilization, and in particular to a kind of to prepare waste tire fine rubber powder
Production line.
Background technique
At present the circulation comprehensive utilization ways of waste tire rubber first is that prepare fine glue powder, waste tire fine glue powder
(38~40 mesh) can be used as the primary raw material of high-quality tyre reclaimed rubber, and waste tire fine glue powder (60~100 mesh) is one
Kind important additive is added in general rubber product alternative virgin rubber up to 90%, while rubber product can be improved
Ageing-resistant performance, equally in tire product formula, the virgin rubber of 60 alternative 10~20% shares of mesh waste tire fine glue powder,
Its wearability also can be improved, extend the service life of tire, greatly reduce tire cost.Rubber for tire after vulcanization has height
The characteristics of elasticity, tensile strength are high, easily friction generates heat, the method for preparing waste tire fine glue powder mainly have cryogenic pulverization and often
The less use of the problems such as method of warm Mechanical Crushing, strand and higher energy consumption of the cryogenic pulverization method due to destroying rubber,
It generallys use the preparation of ambient ground technique and has formed the production of technical scale metaplasia, and what room temperature Mechanical Crushing needed to solve mainly asks
Topic has big non-breakable, the crushing phase mutual friction heat of waste tire block caoutchouc elasticity to cause to burn charing, not easily sorting, room temperature
Accumulation stores inflammable etc..(Patent No. CN 201320370849.9, patent name are a kind of waste old to Chinese invention patent
Crusher) disclose a kind of waste old crusher, it is characterised in that: feed inlet, the feed inlet are provided at the top of the body
Grinding device is inside installed, the body two sidewalls below the grinding device are separately installed with telescopic rod, pacify on the telescopic rod
Equipped with nog plate, grinding roller structure is installed in the body below the nog plate, the organism sidewall below the grinding roller structure is equipped with weight
Material mouth is ground, strainer is correspondingly provided in the body below the grinding roller structure, fine grinding room is equipped with below the strainer, it is described to reface
Discharge port is passed through fine grinding room by pipeline, and the fine grinding is indoor to be equipped with mill, multiple bull rings, pull rod and control shaft, multiple bull rings
It is set in mill, connecting rod at the top of the bull ring, is passed with control axis connection, the control shaft by motor at the top of the pull rod
It is dynamic.Chinese invention patent (Patent No. CN 200910067465.8, patent name are automatic burr absorption waste-rubber pulverizer) is public
A kind of automatic burr absorption waste-rubber pulverizer is opened, characterized in that by host system, induced draught system, power drive system and follow
Ring water cooling system composition, it is characterised in that the host system is by main body, grinding head cover, grinding head cover fixing bolt, bistrique
Body, fixed bistrique, rotary bistrique, mainshaft nut, mainshaft nut locking plate, bistrique fastening bolt, fore bearing, Bearing housing fasten spiral shell
Bolt, positioning device, preceding adjustment spring, one-way pushing motive bearing, adjustment wheel, afterwards adjust spring, gasket, fastening screw nut, rear bearing,
Bearing holder (housing, cover), spindle pulley, main shaft, rear bearing block bolt, elevating hopper, Bearing housing, bearing internal gland and bearing outer press cover group
At main body is affixed with main engine bed;Grinding head cover is affixed through grinding head cover fixing bolt and grinding head body;Grinding head body fastens spiral shell through grinding head body
Bolt is affixed with main body;Fixed bistrique is fixed in grinding head body;Rotary bistrique is through mainshaft nut locking plate and mainshaft nut and main shaft
Front end is affixed, is sequentially arranged with Auger after rotary bistrique on main shaft, collar bush, preceding adjustment spring, adjusts spring, gasket and tight spiral shell afterwards
Female and bearing holder (housing, cover), bearing holder (housing, cover) are fixed with spindle pulley outside;Auger set, fore bearing and Bearing housing are sequentially arranged in main body,
Bearing housing warp beam pressure-bearing set fastening bolt is fixed in the middle part of main body, is equipped with positioning device on Bearing housing, after Bearing housing
End and adjustment wheel adjustment connection;Main body end is equipped with rear bearing, bearing internal gland, bearing outer press cover and rear bearing bolt;It is main
Body front upper part is equipped with elevating hopper;Adjustment wheel two sides are equipped with single direction thrust ball bearing;The circular conical surface outer circle of the fixation bistrique
On have protrusion long key positioning, and be contained in grinding head body, on internal conical surface, have along axle center and grind totally 136, rib in straight, and be in knife
Shape;Preceding 1/3 cone angle of the rotary bistrique male cone (strobilus masculinus) is identical as cone angle in fixed bistrique;Rear the 2/3 of rotary bistrique male cone (strobilus masculinus)
Cone angle, less than the interior cone angle of fixed bistrique;Spirally it is in 16 ° of lift angles along axis on rotary bistrique male cone (strobilus masculinus), has and ground outside 136
Rib, and be in knife-edge;The induced draught system is made of suction burr, wind channel, air-introduced machine, storage hair case and exhaust tube, wherein inhaling hair
Mouth is fixed in the lower section of grinding head cover in host system, inhales and is connected with wind channel on burr, wind channel is affixed with air-introduced machine, air-introduced machine
Outlet end with storage hair case connect, storage hair case be equipped with exhaust tube, air-introduced machine and store up hair case and main engine bed it is affixed;In host system
Main body machine, the air-introduced machine in induced draught system and the main motor in Chu Maoxiang, power drive system and speed reducer and main engine bed
It is affixed;Equipped with the cyclic water channel in circulating water cooling system in grinding head body in host system;Suction burr in induced draught system is solid
It is connected to the front end of grinding head cover in host system, and is connect through the wind channel in induced draught system with air-introduced machine;In power drive system
Speed reducer and induced draught system in air-introduced machine connection;Speed reducer in power drive system is through speed reducer belt pulley, Type B triangle
Band and spindle pulley are connect with the main shaft in host system.
The technical solution that the prior art 1 proposes be use four kinds with fix a cutting tool (Disintegrating knife in feed inlet, nog plate, grinding roller,
Mill, bull ring) it is crushed the method production rubber powder being sieved with sieve, rubber powder is sorted the disadvantage is that energy consumption is high using the method for sieve sieving
The easily stifled efficiency of separation of (vibrating screen), sieve pore is low, and is arranged repeatedly to be crushed and has also proved this lower problem of the efficiency of separation, has broken
The rubber powder of broken qualification, which can not sort out, to be continued to be crushed, and on the one hand increases energy consumption, on the other hand reduces the quality of rubber powder, from aobvious
Micro mirror observation rubber powder granule can find that the vulcanized rubber powder being crushed through mechanical shearing has many brachyplast beams, alternatively virgin rubber
Filler is in use, these brachyplast beams can be good at winding grafting with rubber molecular chain and merge, and when being repeatedly machined, due to
Frictional heat generation the charing of rubber powder incipient scorch will occur without reason cooling well to asking of declining of quality index after the vulcanization of rubber
Topic;The prior art 2 is conveyed into waste tire block in bistrique by the way of screw extruding (auger) and carries out Mechanical Crushing, bistrique
It is made of rotary bistrique and stationary bistrique, the maximum defect of this technical solution is how to solve rubber powder frictional heat generation not cool down well
There is the problem of incipient scorch charing is to reduce rubber performance, due to process the rubber powder of 20~120 mesh, rotary bistrique and stationary bistrique it
Between gap very little, waste tire block cannot be introduced into, it has to be forced by the way of screw extruding, must in milling process
So rubber powder being caused to gather a large amount of heat can not cool down, so documents 2 are using circulating water, air-cooled two kinds of sides in bistrique
Formula attempts to cool down, but both modes are difficult to reach cooling effect, circulating water technical solution leading due to rubber in bistrique
Hot coefficient is lower, by way of water-bistrique-micelle heat transfer, heat exchange area it is limited, the efficiency of heat exchange is lower, can not
Rubber powder is rubbed, bistrique shearing and the amount of heat gathered is taken away in time;The technical solution of air cooling is due to auger and mill
The reason of head sealing can not form convection current and not have effect naturally (induced draught system in 2 specification of documents also only play
The automatic effect for inhaling hair).
Summary of the invention
In view of the deficiencies of the prior art, the production of waste tire fine rubber powder is prepared the object of the present invention is to provide a kind of
Line, it is characterized in that: include distribution bowl assembly, separator assembly, grinding assembly, classification device assembly, plenum pulse cloth bag trapping component,
Spiral step blade separation assembly, rotary disc assembly.
The distribution bowl assembly, separator assembly, grinding assembly, classification device assembly, plenum pulse cloth bag trap component, spiral
Step blades separation assembly, rotary disc assembly are sequentially connected.
The distribution bowl assembly includes header, annular header, Venturi tube, electric butterfly valve, central blanking pipe.
The separator assembly includes central blanking pipe, oblique liner plate, inner cone, is folded to door component, separator body, the folding
Include bar link chain, regulation handle, be folded to blade to door component, the angle that bar link chain adjustment is folded to blade can be stirred by regulation handle
Degree.
The grinding assembly includes passive grinding roller component, actively grinds comb component, body, screeding device, impurity outlet, skirt
Seat, driving device, steam inlet I, steam inlet II.
The passive grinding roller component includes the grinding roller that three groups of plane included angles are 120o, and every group of grinding roller includes spring loads dress
It sets, grinding roller arm, mill, grinding roller imposes suitable grinding pressure using external spring charging device, and the mill is cone disk
Shape, it is the trapezoidal roll flute of 7~9o that the design of conical surface blade, which has helix angle, and trapezoidal roll flute is along the uniform Boulez of circular conical surface, the grinding roller
Arm and mill are connected and fixed on body, and the comb component that actively grinds includes grinding bowl, taper comb, pallet, what the taper was combed
Outer conical surface design has ribbon sword to surround, and inner wall design has venthole, and pallet is hollow structure, and bottom design has steam inlet
II, steam from taper comb in venthole purge steam to mill and mill bowl working face, skirt design has steam inlet I,
Steam inlet I and skirt excircle are tangent, and steam can rise to form eddy flow along skirt, body spiral inner wall, the mill bowl, taper
Comb is mounted on pallet, and pallet is rotated around central axis under the drive of the drive.
Design has screeding device in the skirt, be mingled in the metal impurities inputted in rubber powder or it is other be difficult to grind it is miscellaneous
When matter is overflowed from mill bowl edge, because its self weight falls into skirt, it is mounted on the screeding device on pallet and rotated, this
A little sundries are swept into impurity outlet.
The classification device assembly includes collection slot, spiral inlet component, shunts skirtboard, is cylinder, fine rubber powder storehouse, fine
Rubber powder storehouse, fine-grade circumference sieve cage, fine grade circumference sieve cage, cyclone separator, back blow port, cross balancing wing, elastic rod.
The collection slot is connect with the header for distributing bowl assembly.
The collection slot is connect with spiral inlet component, and the spiral inlet component is cut along fine-grade circumference sieve cage circumference
Line direction is connect with fine-grade circumference sieve cage top, and the fine-grade circumference sieve cage is separately mounted to fine grade circumference sieve cage
The upper and lower ends of cylinder, fine grade circumference sieve cage are designed as waist-drum-shaped, and fine-grade circumference sieves cage and fine grade circumference sieves cage
It is connect respectively by elastic rod with cross balancing wing, cylinder peripheral hardware has shunting skirtboard, draw in respect of cyclone separator, the interior design of cylinder
Flow guide successively flows to cyclone separator through spiral inlet component, fine-grade circumference sieve cage, fine grade circumference sieve cage.
The skirtboard that shunts distributes the tolerance for flowing through cylinder, and a part of tolerance carries the fine glue of the above waste tire of 60 mesh
Powder is collected after the sieve cage separation of fine grade circumference by fine rubber powder storehouse, and another part tolerance carries the above waste tire of 38 mesh
Fine glue powder is trapped after the sieve cage separation of fine-grade circumference by cyclone separator, falls into fine glue powder storehouse, the fine glue
Powder cabin is connect with fine grade circumference sieve cage, and the fine glue powder storehouse is connect with cylinder.
The cross balancing wing includes link center pivot component, blade.
The back blow port is connect along cylinder tangent to periphery direction with cylinder lower part.The design of rubber powder orlop portion has pneumatic control valve
And it is connect by pipeline with the feed inlet of spiral step blade separation assembly.
The plenum pulse cloth bag trapping component includes pulse exhaust blowback control system, cabinet, filter bag group, card.It is described
Card is fixed in cabinet, and filter bag group is successively secured in position in card hole, and pulse exhaust blowback control system controls filter bag
Exhaust and the blowback movement of group.
The spiral step blade separation assembly includes spiral step blade, cylinder, central axis, feed inlet, spiral rank
Terraced blade along central axis, successively install by spiral step, and the channel that adjacent spiral step blade design has spiral upward is described
Central axis and cylinder center keep certain concentricity, and the cylinder design has logical steam jacket, realizes spiral step leaf
The heat preservation of piece separation assembly.
The rotary disc assembly include cone disk, mechanical seal, rotary case, water leg, support bearing block assembly, finished product Ji Cang,
Scraper, worm type of reduction gearing.The cone disk be fixed on rotary case and with center axis connection, between the cylinder and rotary case
Design has mechanical seal, and the rotary case design has water leg, and rotary case is erected on support bearing block assembly, can be in worm gear
It is rotated under the driving of worm reducer around center line, design has scraper in the rotary case, rubber powder can be sent into finished product
Ji Cang.
Inventors have found that since waste tire rubber has the characteristics that elastic deformation is big, frictional force is big, according to its elastic shape
The breaking method that the characteristics of becoming larger is designed be shearing, for as far as possible reduce cutter mechanical energy be changed into rubber elastic potential energy and
Cause to flog a dead horse, the gap for the shearing tool being commonly designed is smaller, and the big feature of its frictional force inevitably results in mechanical shear
Cut through it is broken during easily heat and the not easy heat radiation in narrow space, and the vulcanized rubber powder bumps crushed through mechanical shearing are not
It is flat and have brachyplast, it is easy to gather heat-accumulation combustion of uniting and rubber powder is caused to burn charing, it is therefore necessary to means are effectively protected in use,
First is that cooling, second is that reducing oxygen amount.If using the means usually to cool down, due to the not limitation of easy heat radiation in narrow space,
Heat transfer efficiency is undesirable, and higher temperature makes cured waste tire rubber generate plastic extension, i.e. strand spacing
Becoming larger causes intermolecular force to reduce, and becomes easy cutting, to make production efficiency improve, such as usually used at present
Double-roll crusher in practice it is found that roller temperature reaches 90~100 DEG C of rubber powder production efficiency highest.Therefore this case uses
Pneumatic conveying carrier and protective agent of 105 DEG C of water vapours as rubber powder, the air-flow that purges steam at a high speed can disperse rubber powder solution in time
Certainly its problem of adhering to of uniting provides necessary condition for sorting;Steam heating temperature is stably and controllable simultaneously makes waste tire rubber
It is easy cutting and crushing;Furthermore steam is a kind of protection medium well, rubber powder of waste tire can be effectively prevented gather to unite
Heat-accumulation combustion causes rubber powder to burn charing.
Inventors have found that the shearing tool designed for rubber powder of waste tire generally there are two types of form, move-stationary knife tool and
Dynamic-cutter moves-cutter only small part blade work on a time point of work, and working efficiency is lower, but rubber powder
It can be discharged from cutter, create conditions for sorting process in next step in time;The usually whole blades of dynamic-stationary knife tool are all working, work
It is higher to make efficiency, but radiates with regard to becoming insoluble problem, and rubber powder can not be discharged from cutter in time, to divide in next step
It is more difficult to pick process.The advantages of cutter of this case design combines above two cutter, i.e., actively grind comb component and passive grinding roller
Component, actively grinding comb component is moving knife, and passive grinding roller component is stationary knife, and passive grinding roller component includes three groups of plane included angle 120o
Grinding roller, when work, actively grind the rotation of comb component, and the frictional force that cutting waste tire rubber generates drives three groups of grinding rollers rotations, just goes out
Existing three groups of grinding roller working face, that is, mills are mutually cut and mill is mutually cut with working face mill bowl, the taper comb actively ground in comb component
The operating condition cut, to solve the problems, such as working efficiency and in time sorting.Mill is cone disc, conical surface sword in specific design scheme
It is the trapezoidal roll flute of 7~9o that portion's design, which has helix angle, and trapezoidal roll flute is along the uniform Boulez of circular conical surface;Actively grinding comb component includes mill
Bowl, pallet, taper are combed, mill bowl face be designed as smooth flat or design to have the circumferentially uniform Boulez helix angle in face be 7~9o's
Trapezoidal roll flute, it is hollow structure that taper, which is combed, and inner wall design has venthole, and outer conical surface design has ribbon sword to surround.When work
It actively grinds comb component to rotate under the driving of driving assembly, micelle is fed from center material blanking tube, and combing through mill, taper, it is broken to shear hinge
It falling on the mill bowl of rotation, micelle is under the influence of centrifugal force, mobile to mill bowl periphery, when by between mill bowl and mill,
It is ground into powder, the rubber powder granule worn into continues to be displaced outwardly, last to overflow along mill bowl periphery;And mill is tangentially rubbed by circumference
It wipes power drive to rotate around own central axis line, three groups of mills shearing-crushing blob of viscose two-by-two, has a bevel angle between two groups of mills, it can
It is crushed being sent into after biggish blob of viscose shearing-crushing between mill bowl and mill, grinding roller imposes conjunction using external spring charging device
Suitable grinding pressure;Spatial summation micelle to prevent three groups of grinding roller heads from can not grind leads to dead angle, devises taper comb, cone
The outer conical surface design that shape is combed has ribbon sword to surround, and cleavable larger blob of viscose while is sent between mill bowl and mill and breaks
It is broken, and can be used as the baffle of venthole, prevent micelle from blocking venthole, by taper comb in purge steam through venthole and from skirt
It is sent into steam phase in seat to combine, carries rubber powder granule and is risen from bottom to top along body spiral inner wall by mill bowl periphery, it is heavier
It is mounted on after the oblique liner plate of separator body bottom to lose kinetic energy and return to mill bowl in coarse rubber powder granule collision and reface;Lighter is thin
Small rubber powder is folded to door component along what separator body spiral inner wall ascended into separator body top by oblique liner plate, and being folded to blade makes
Vapour powder mixture generates eddy flow in inner cone, and the underproof rubber powder of fineness is returned from eddy flow by separation along inner cone inner wall
Bowl grinding is ground, the rubber powder of fineness qualification inputs header via Venturi tube and electric butterfly valve, is folded to the angle of blade according to eddy flow
Speed and rubber powder final finished fineness it is adjustable;Be mingled in the metal impurities inputted in rubber powder or it is other be difficult to grind it is miscellaneous
When matter is overflowed from mill bowl edge, because its self weight falls into skirt, it is mounted on the screeding device on pallet and rotated, this
A little sundries are swept into impurity outlet.
Inventors have found that as the rotor principle of windmill and helicopter, cross balancing wing in cylinder in face of air-flow,
Air-flow is converted into the driving moment of blade to the pressure of cross balancing wing blade, driving blade rotation, due to the constraint of elastic rod,
Cross balancing wing blade can only make the reciprocally swinging of certain amplitude along rotation round plane, generate periodically to draw elastic rod
Tensile deformation, the mechanical oscillation that elastic rod generates are transmitted to the circumference sieve cage at connection elastic rod both ends in turn, can remove and block
The rubber powder of waste tire particle of sieve pore mesh, to improve the efficiency of circumference sieve cage sorting rubber powder, the noise of vibration is enclosed in
In cylinder, reduce the discharge of noise pollution.
Inventors have found that in view of composite factors such as energy consumption, cost, purposes, the performances of the production of waste tire fine glue powder,
General charging is that the blob of viscose of 5 mesh is processed as the waste tire fine glue powder of two ranks of 38 mesh and 60 mesh, corresponding design fine-grade
Two kinds of screening plants of cage and its storage device are sieved with fine grade circumference, the 38 mesh grade waste tire fine glue powders for sieving acquisition are made
For the primary raw material of high-quality tyre reclaimed rubber, 60 mesh grade waste tire fine glue powders substitute virgin rubber directly as additive.
Inventors have found that waste tire fine rubber powder finished product accumulate storage during, if contain certain moisture, pole
Easily become the excellent procreation carrier of microbial cells, the metabolite that these microbial cells generate during fermentation is such as
H2、CH4And heat just makes rubber powder deposit not easy heat radiation, accumulation of heat to certain journey since rubber powder is hot poor conductor
Degree, can all cause rubber powder finished product accumulation of heat spontaneous combustion in lower flash-point, this is also that rubber powder deposit stores also can at normal temperature
The main reason for spontaneous combustion.The approach of solution is nothing but first is that reduce oxygen amount, second is that radiating and cooling, third is that killing thallus.And rubber powder
To produce in enormous quantities, it is difficult to store by large-scale this mode of nitrogen charging storage tank due to cost, and production site is limited
It is also not easy to implement by the method for the increasing heat radiation area that tiles, so production plant is generally used the mode of heap height storage, because
This solve the problems, such as the key of rubber powder finished product heap normal temperature storage process accumulation of heat spontaneous combustion should be by reduce rubber powder contained by moisture,
The condition of cutting microorganism fungus kind procreation mentions so that microorganism fungus kind fermentating metabolism be avoided to decomposite the combustible of small-molecular-weight
The security level of high fire-fighting.
Inventors have found that microbial cells are ubiquitous in the environment, can effectively be killed using steam-heated mode
Microbial cells inhibit its procreation growth.Vapor is in gaseous state and when the gas solid separation of rubber powder granule is relatively cooled to water simultaneously
Solid-liquor separation difficulty it is much smaller, therefore this case use pulse airbag separate vapour, trap rubber powder particles technology
Scheme devises spiral step blade, the rubber powder particles that steam carries in combination with cyclonic separation, the technology of sedimentation separation
It constantly loses energy with the collision of spiral step blade and cylinder inboard wall friction during along cylinder inboard wall spiral and falls
Rotary case, and steam is discharged along the channel of spiral step blade through filter bag, due to the cyclonic separation in cylinder, spiral step blade
Most of rubber powder particles are intercepted with sedimentation separation, it is substantially that filter bag works that a small amount of rubber powder particles are intercepted by filter bag
The time interval of duration, blowback extends, and the frequency that pulse is vented the starting blowback of blowback control system reduces, to reach high
Imitate the technical process of separate vapour and rubber powder granule.The spiral step blade of central axis is mounted on during rotation, by portion
The rubber powder particles for being trapped in spiral step blade are divided to be transported to rotary case.
Inventors have found that by water vapour complete waste tire fine rubber powder production process in conveying, sterilizing, separation,
The technical process such as sorting, protection are undoubtedly ideal, pneumatic conveying load of the vapor as waste tire fine rubber powder
The modes such as the more mechanical conveying of body reduce cost, energy conservation, automation, reduce the advantages of labor intensity;Vapor is as waste and old wheel
The sterile medium of tire fine rubber powder can effectively kill microbial cells, inhibit its procreation growth, microorganism fungus kind is avoided to send out
Ferment metabolic breakdown goes out the combustible of small-molecular-weight, improves the security level of fire-fighting, solves rubber powder deposit and stores at normal temperature
The problem of spontaneous combustion;It is relatively cooling through sedimentation, whirlwind, filter bag completion gas solid separation process that vapor carries waste tire fine rubber powder
It is much easier for the solid-liquor separation of water, it reduces as far as possible and moisture necessary to microorganism grows is provided;Vapor carries waste and old
The gas solid separation process of tire fine rubber powder also helps rubber powder particulate matter to complete the process sorted through different sieve pores;Vapor
As the protection medium of waste tire fine rubber powder, makes its confined space conveying low in oxygen amount, prevent its burning even quick-fried
Combustion.
Compared with the existing technology, the present invention, which at least contains, has the advantage that first, in conjunction with the dynamic-stationary knife tool and dynamic-of the prior art
Comb component and passive grinding roller component are actively ground in the advantages of two kinds of cutters of cutter, design, and actively grinding comb component is moving knife, passive to grind
Roll assembly is stationary knife, and passive grinding roller component includes three groups of grinding rollers of plane included angle 120o, and when work actively grinds the rotation of comb component, is cut
The frictional force for cutting waste tire rubber generation drives three groups of grinding roller rotations, occurs as soon as three groups of i.e. mills of grinding roller working face and mutually cuts
Grind bowl with the working face actively grind in comb component with mill, the operating condition that taper comb is mutually cut, thus solve working efficiency and and
When the problem of sorting;Second, the conveying in waste tire fine rubber powder production process is completed by water vapour, sterilizing, separation, is divided
The technical process such as choosing, protection are undoubtedly ideal, pneumatic conveying carrier of the vapor as waste tire fine rubber powder
The modes such as more mechanical conveying reduce cost, energy conservation, automation, reduce the advantages of labor intensity;Vapor is as waste tire
The sterile medium of fine rubber powder can effectively kill microbial cells, inhibit its procreation growth, microorganism fungus kind is avoided to ferment
Metabolic breakdown goes out the combustible of small-molecular-weight, improves the security level of fire-fighting, solves rubber powder deposit and stores at normal temperature certainly
The problem of combustion;Vapor carries waste tire fine rubber powder and is relatively cooled to through sedimentation, whirlwind, filter bag completion gas solid separation process
The solid-liquor separation of water is much easier, reduces provide moisture necessary to microorganism grows as far as possible;Vapor carries waste and old wheel
The gas solid separation process of tire fine rubber powder also helps rubber powder particulate matter to complete the process sorted through different sieve pores, and vapor is made
For the protection medium of waste tire fine rubber powder, makes its confined space conveying low in oxygen amount, prevent its burning even detonation;
Third, as the rotor principle of windmill and helicopter, cross balancing wing is in face of air-flow in cylinder, and air-flow is to cross balancing
The pressure of wing blade is converted into the driving moment of blade, driving blade rotation, due to the constraint of elastic rod, cross balancing wing blade
It can only make the reciprocally swinging of certain amplitude along rotation round plane, so that drawing elastic rod generates cyclic stretching deformation, elasticity
The mechanical oscillation that bar generates are transmitted to the circumference sieve cage at connection elastic rod both ends in turn, can remove and block the waste and old of sieve pore mesh
Rubber for tire powder particles, to improve the efficiency of circumference sieve cage sorting rubber powder, the noise of vibration is enclosed in cylinder, reduces and make an uproar
The discharge of sound pollution;4th, spiral step blade is devised, the rubber powder particles that steam carries are along cylinder inboard wall spiral
During constantly lose energy with the collision of spiral step blade and cylinder inboard wall friction and fall rotary case, and steam is along spiral rank
The channel of terraced blade is discharged through filter bag, due to having intercepted big portion in cylinder, the cyclonic separation of spiral step blade and sedimentation separation
Divide rubber powder particles, a small amount of rubber powder particles are intercepted by filter bag, are substantially the durations of filter bag work, between the time of blowback
Every extension, the frequency that pulse is vented the starting blowback of blowback control system is reduced, and efficiently separates steam and rubber powder granule to reach
Technical process.
Detailed description of the invention
Fig. 1 is a kind of schematic view of the front view for preparing waste tire fine rubber powder production line of the present invention.
Fig. 2 is a kind of overlooking structure diagram for preparing waste tire fine rubber powder production line of the present invention.
Fig. 3 is a kind of A-A the schematic diagram of the section structure for preparing waste tire fine rubber powder production line of the present invention.
Fig. 4 is a kind of B-B the schematic diagram of the section structure for preparing waste tire fine rubber powder production line of the present invention.
Fig. 5 is a kind of C full-page proof structural schematic diagram for preparing waste tire fine rubber powder production line of the present invention.
Fig. 6 is a kind of D full-page proof structural schematic diagram for preparing waste tire fine rubber powder production line of the present invention.
Fig. 7 is a kind of E partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Fig. 8 is a kind of F partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Fig. 9 is a kind of G partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Figure 10 is a kind of H-H the schematic diagram of the section structure for preparing waste tire fine rubber powder production line of the present invention.
Figure 11 is a kind of I partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Figure 12 is a kind of J partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Figure 13 is a kind of K partial enlargement structural representation for preparing waste tire fine rubber powder production line of the present invention.
Figure 14 is a kind of L full-page proof structural schematic diagram for preparing waste tire fine rubber powder production line of the present invention.
I-distribution II-separator assembly of bowl assembly, III-grinding assembly IV-is classified device assembly
V-plenum pulse cloth bag traps VI-spiral step of component blade, VII-rotary disc assembly of separation assembly
1- header 2- annular header 3- Venturi tube 4- electric butterfly valve 5- central blanking pipe
The oblique liner plate 7- inner cone 8- of 6- is folded to door component 9- separator body 10- bar link chain 11- tune
Section handle 12- is folded to the passive grinding roller component of blade 13-
14- spring charging device 15- grinding roller arm 16- mill 17- actively grinds comb component
I 19- steam inlet of 18- steam inlet, II 20- grinding roller 21- body 22- grinds bowl 23- pallet
24- screeding device 25- impurity outlet 26- taper comb 27- ribbon sword 28- venthole 29- skirt
30- driving device 31- collection slot
32- spiral inlet component 33- shunts skirtboard 34- cylinder 35- fine rubber powder storehouse 36- essence
Thin rubber powder storehouse 37- fine-grade circumference sieve cage 38- fine grade circumference sieves cage
39- cyclone separator 40- back blow port 41- cross balancing wing 42- elastic rod
43- link center pivot component 44- blade 45- pneumatic control valve 46- feed inlet
47- pulse is vented blowback control system 48- cabinet 49- filter bag group 50- card
51- spiral step blade 52- cylinder 53- central axis 54- bores disk
55- mechanical seal 56- rotary case 57- water leg 58- support bearing block assembly
59- finished product collection storehouse 60- scraper 61- worm type of reduction gearing.
Specific embodiment
The present invention is described further with specific embodiment with reference to the accompanying drawing.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, one
Kind prepares waste tire fine rubber powder production line, it is characterized in that: including distribution bowl assembly I, separator assembly II, grinding assembly
III, it is classified device assembly IV, plenum pulse cloth bag traps component V, spiral step blade separation assembly VI, rotary disc assembly VII.
The distribution bowl assembly I, separator assembly II, grinding assembly III, classification device assembly IV, plenum pulse cloth bag trapping group
Part V, spiral step blade separation assembly VI, rotary disc assembly VII are sequentially connected.
The distribution bowl assembly I includes header 1, annular header 2, Venturi tube 3, electric butterfly valve 4, central blanking pipe 5.
The separator assembly II includes central blanking pipe 5, oblique liner plate 6, inner cone 7, is folded to door component 8, separator body
9, the door component 8 that is folded to includes bar link chain 10, regulation handle 11, is folded to blade 12, can stir connecting rod by regulation handle 11
Chain 10 adjusts the angle for being folded to blade 12.
The grinding assembly III includes passive grinding roller component 13, actively grinds comb component 17, is body 21, screeding device 24, miscellaneous
Matter outlet 25, skirt 29, driving device 30, steam inlet I 18, steam inlet II 19.
The passive grinding roller component 13 includes the grinding roller 20 that three groups of plane included angles are 120o, and every group of grinding roller 20 adds including spring
It carries and sets 14, grinding roller arm 15, mill 16, grinding roller 20 imposes suitable grinding pressure, institute using external spring charging device 14
Mill 16 is stated as cone disc, it is the trapezoidal roll flute of 7~9o that the design of conical surface blade, which has helix angle, and trapezoidal roll flute is equal along circular conical surface
Even Boulez, the grinding roller arm 15 are connected and fixed on body 21 with mill 16, it is described actively grind comb component 17 include grind bowl 22,
The outer conical surface design of taper comb 26, pallet 23, the taper comb 26 has ribbon sword 27 to surround, and inner wall design has venthole 28,
Pallet 23 is hollow structure, and bottom design has steam inlet II 19, and steam to mill 16 and is ground from the venthole in taper comb 26
22 working faces of bowl purge steam, and the design of skirt 29 has steam inlet I 18, and steam inlet I 18 and 29 excircle of skirt are tangent,
Steam can rise to form eddy flow along skirt 29,21 spiral inner wall of body, and the mill bowl 22, taper comb 26 are mounted on pallet 23,
Pallet 23 rotates under the driving of driving device 30 around central axis.
Design has screeding device 24 in the skirt 29, is mingled in the metal impurities inputted in rubber powder or other is difficult to grind
Impurity when being overflowed from mill 22 edge of bowl be mounted on pallet 23 because its self weight falls into skirt 29 and what is rotated scrape
These sundries are swept into impurity outlet 25 by panel assembly 24.
The classification device assembly IV includes collection slot 31, spiral inlet component 32, shunts skirtboard 33, cylinder 34, fine
Rubber powder storehouse 35, fine glue powder storehouse 36, fine-grade circumference sieve cage 37, fine grade circumference sieve cage 38, cyclone separator 39, back blow port
40, cross balancing wing 41, elastic rod 42.
The collection slot 31 is connect with the header 1 for distributing bowl assembly I.
The collection slot 31 is connect with spiral inlet component 32, and the spiral inlet component 32 sieves cage along fine-grade circumference
37 tangent to periphery directions are connect with fine-grade circumference sieve 37 top of cage, and the fine-grade circumference sieve cage 37 and fine grade circumference sieve
Cage 38 is separately mounted to the upper and lower ends of cylinder 34, and fine grade circumference sieve 38 is designed as waist-drum-shaped, and fine-grade circumference sieves cage 37
It is connect respectively by elastic rod 42 with cross balancing wing 41 with fine grade circumference sieve cage 38,34 peripheral hardware of cylinder is in respect of cyclonic separation
Device 39, the interior design of cylinder 34, which has, shunts skirtboard 33, and guidance air-flow successively sieves cage through spiral inlet component 32, fine-grade circumference
37, fine grade circumference sieve cage 38 flows to cyclone separator 39.
The skirtboard 33 that shunts distributes the tolerance for flowing through cylinder 34, and a part of tolerance carries the above waste tire essence of 60 mesh
Thin rubber powder is collected after fine grade circumference sieve cage 38 separates by fine rubber powder storehouse 35, and another part tolerance carries 38 mesh or more
Waste tire fine glue powder is trapped after fine-grade circumference sieve cage 37 separates by cyclone separator 39, falls into fine glue powder storehouse 36
Interior, fine rubber powder storehouse 35 is connect with fine grade circumference sieve cage 38, and the fine glue powder storehouse 36 is connect with cylinder 34.
The cross balancing wing 41 includes link center pivot component 43, blade 44.
The back blow port 40 is connect along 34 tangent to periphery direction of cylinder with 34 lower part of cylinder.The design of rubber powder orlop portion has pneumatic
Control valve 45 is simultaneously connect by pipeline with the feed inlet 46 of spiral step blade separation assembly VI.
The plenum pulse cloth bag trapping component V includes pulse exhaust blowback control system 47, cabinet 48, filter bag group 49, flower
Plate 50.The card 50 is fixed in cabinet 48, and filter bag group 49 is successively secured in position in 50 hole of card, and pulse is vented blowback control
System 47 processed controls the exhaust and blowback movement of filter bag group 49.
The spiral step blade separation assembly VI includes spiral step blade 51, cylinder 52, central axis 53, feed inlet
46, spiral step blade 51 along central axis 53, successively install by spiral step, the adjacent design of spiral step blade 51 have spiral to
On channel, the central axis 53 and 52 center of cylinder keep certain concentricity, and the design of cylinder 52 has logical steaming
Vapour collet realizes the heat preservation of spiral step blade separation assembly VI.
The rotary disc assembly VII includes cone disk 54, mechanical seal 55, rotary case 56, water leg 57, support bearing block assembly
58, finished product collection storehouse 59, scraper 60, worm type of reduction gearing 61.The cone disk 54 be fixed on rotary case 56 and with central axis 53
Connection, design has mechanical seal 55 between the cylinder 52 and rotary case 56, and the design of rotary case 56 has water leg 57, turntable
Body 56 is erected on support bearing block assembly 58, can be rotated under the driving of worm type of reduction gearing 61 around center line,
Design has scraper 60 in the rotary case 56, rubber powder can be sent into finished product collection storehouse 59.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and is modified.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to of the invention
Some modifications and changes should also be as falling into the scope of the claims of the present invention.In addition, although being used in this specification
Some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way.