CN107520868A - A kind of sweet shaddock slicing device and its dicing method for being used to produce honey pomelo preserved fruit - Google Patents
A kind of sweet shaddock slicing device and its dicing method for being used to produce honey pomelo preserved fruit Download PDFInfo
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- CN107520868A CN107520868A CN201710504544.5A CN201710504544A CN107520868A CN 107520868 A CN107520868 A CN 107520868A CN 201710504544 A CN201710504544 A CN 201710504544A CN 107520868 A CN107520868 A CN 107520868A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Confectionery (AREA)
Abstract
本发明涉及一种用于生产蜜柚果脯的蜜柚切片装置及其切片方法,主要解决现有切片机效率低,无法在蜜柚保质期内完成大量蜜柚的切片加工的问题。本发明通过采用包括机架、传动机构、上料机构、压紧机构、刀片机构和控制机构,所述机架包括上机架和支撑上机架的下机架,所述下机架上安装有传动机构和上料机构,所述上料机构的末端与所述传动机构连接,用于将蜜柚输送至传动机构,所述传动机构上设置有刀片机构,所述上机架上安装有压紧机构的技术方案,较好地解决了该问题,可用于球形蜜柚的切片。
The invention relates to a honey pomelo slicing device and a slicing method for producing honey pomelo preserved fruit, which mainly solves the problem that the existing slicer has low efficiency and cannot complete the slice processing of a large amount of honey pomelo within the shelf life of the honey pomelo. The present invention comprises a frame, a transmission mechanism, a feeding mechanism, a pressing mechanism, a blade mechanism and a control mechanism. The frame includes an upper frame and a lower frame supporting the upper frame. There are a transmission mechanism and a feeding mechanism, the end of the feeding mechanism is connected with the transmission mechanism, and is used to transport the pomelo to the transmission mechanism, the transmission mechanism is provided with a blade mechanism, and the upper frame is equipped with The technical scheme of the pressing mechanism solves this problem well, and can be used for slicing spherical honey pomelo.
Description
技术领域technical field
本发明涉及一种蜜柚切片装置及其切片方法,特别是用于生产蜜柚果脯的蜜柚切片装置及其切片方法。The invention relates to a pomelo slicing device and a slicing method thereof, in particular to a pomelo slicing device and a slicing method for producing preserved pomelo.
背景技术Background technique
现有的蜜柚可以呈现多种存在形式供人们食用,为了使蜜柚能够存放的时间增长,且降低蜜柚中营养成分的流失,好多蜜柚以蜜柚干或者蜜柚罐头的形式存在,在制作蜜柚干或者蜜柚罐头的时候需要将蜜柚切片处理,采用传统人工切片方法,每人一把刀,用手工将其切成片。由于效率低,无法在蜜柚保质期内完成大量蜜柚的人工成片加工,并且常常工人在操作时划伤手指,造成伤害,存在较大的安全隐患。同样,现有的蜜柚切片机功能较单一,不能够实现高效率的切片制作,亟待提高。Existing honey pomelo can exist in various forms for people to eat. In order to increase the storage time of honey pomelo and reduce the loss of nutrients in honey pomelo, many honey pomelo exist in the form of dried honey pomelo or canned honey pomelo. When making dried honey pomelo or canned honey pomelo, it is necessary to slice the honey pomelo. The traditional manual slicing method is adopted, and each person has a knife to slice it by hand. Due to the low efficiency, it is impossible to complete the artificial processing of a large amount of honey pomelo within the shelf life of honey pomelo, and often workers scratch their fingers during operation, causing injury, and there is a greater potential safety hazard. Equally, the function of existing pomelo slicer is single, can't realize high-efficiency slicing and making, needs to be improved urgently.
又如中国专利文献CN 105729513 A本发明公开了一种蜜柚切块方法及蜜柚切块装置,以风机产生的风压使进入输料管的水果在输料管内高速移动,并在刀片的切割作用下将蜜柚分割为若干块,所述刀片设置在输料管的出料端。所述蜜柚切块装置包括风机、进料管和输料管,所述输料管的进风端与风机的出风口密封连接,输料管的出料端设置有刀片,刀片的刀刃朝向输料管的方向;所述进料管设置在输料管上。虽然该发明的蜜柚切块方法及蜜柚切块装置操作简单方便,但是效率低,无法在蜜柚保质期内完成大量蜜柚的切片加工。Another example is the Chinese patent document CN 105729513 A. The present invention discloses a method for cutting honey pomelo and a device for cutting honey pomelo. The wind pressure generated by the fan makes the fruit entering the feeding pipe move at a high speed in the feeding pipe, and the fruit enters the feeding pipe at a high speed, The honey pomelo is divided into several pieces under the action of cutting, and the blade is arranged at the discharge end of the feeding pipe. The honey pomelo cutting device comprises a blower fan, a feed pipe and a feed pipe, the air inlet end of the feed pipe is sealed and connected with the air outlet of the fan, the discharge end of the feed pipe is provided with a blade, and the blade of the blade faces The direction of the feeding pipe; the feeding pipe is arranged on the feeding pipe. Although the honey pomelo cutting method and the honey pomelo cutting device of the invention are simple and convenient to operate, the efficiency is low, and it is impossible to complete the slice processing of a large amount of honey pomelo within the shelf life of the honey pomelo.
发明内容Contents of the invention
本发明所要解决的技术问题是现有切片机效率低,无法在蜜柚保质期内完成大量蜜柚的切片加工的问题,提供一种能够提高切片的速度,大大提高制作效率,实用性更强的蜜柚切片装置。The technical problem to be solved by the present invention is that the efficiency of the existing slicer is low, and it is impossible to complete the slice processing of a large amount of honey pomelo within the shelf life of the honey pomelo. To provide a cutting speed that can increase the speed of slicing, greatly improve the production efficiency, and have stronger practicability. Honey pomelo slicer.
为解决上述技术问题本发明采用的的技术方案如下:一种蜜柚切片装置,包括机架传动机构、上料机构、压紧机构、刀片机构和控制机构,所述机架包括上机架和支撑上机架的下机架,所述下机架上安装有传动机构和上料机构,所述上料机构的末端与所述传动机构连接,用于将蜜柚输送至传动机构,所述传动机构上设置有刀片机构,所述上机架上安装有压紧机构,所述控制机构包括PLC控制器和控制面板,所述传动机构、所述上料机构、所述压紧机构与PLC控制器输出端电性连接,所述PLC控制器输入端连接所述控制面板,PLC控制器接收控制面板的控制指令,以控制所述传动机构、所述上料机构和所述压紧机构动作。In order to solve the above-mentioned technical problems, the technical scheme adopted by the present invention is as follows: a honey pomelo slicing device, comprising a frame transmission mechanism, a feeding mechanism, a pressing mechanism, a blade mechanism and a control mechanism, and the frame includes an upper frame and a The lower frame supporting the upper frame is equipped with a transmission mechanism and a feeding mechanism, and the end of the feeding mechanism is connected with the transmission mechanism for transporting pomelo to the transmission mechanism. The transmission mechanism is provided with a blade mechanism, and a pressing mechanism is installed on the upper frame. The control mechanism includes a PLC controller and a control panel. The transmission mechanism, the feeding mechanism, the pressing mechanism and the PLC The output end of the controller is electrically connected, the input end of the PLC controller is connected to the control panel, and the PLC controller receives the control instructions from the control panel to control the action of the transmission mechanism, the feeding mechanism and the pressing mechanism .
进一步地,所述传动机构包括调速电机,所述调速电机固定安装在平板上,所述调速电机的轴伸处通过平键固定联轴器的一端,所述联轴器的另一端固定主动带轮,所述主动带轮通过V形皮带与从动带轮转动连接,所述V型皮带上设有张紧轮二以及支撑张紧轮二的张紧轮座二,用于调节V型皮带传动的松紧程度,所述从动带轮的中心轴通过连接轴与主动滚筒一端的主动滚轴一连接,所述主动滚轴一穿过深沟球轴承一并且通过深沟球轴承一固定在下机架上,所述主动滚轴一与深沟球轴承一之间设有轴承挡板一,对主动滚轴一进行定位,所述深沟球轴承一的一端通过螺栓安装端盖一,对深沟球轴承一进行轴向定位,所述端盖一中安装有防尘密封圈,所述主动滚筒与从动滚筒通过平皮带一传动连接,所述平皮带一上设有张紧轮一以及支撑张紧轮一的张紧轮座一,用于调节平皮带一传动的松紧程度,所述从动滚筒两端的从动滚轴一均穿过深沟球轴承二并且通过深沟球轴承二安装在下机架上,所述从动滚轴一与深沟球轴承二之间设有轴承挡板二,对从动滚轴一进行定位,所述深沟球轴承二的一端通过螺栓安装端盖二,对深沟球轴承二进行轴向定位。Further, the transmission mechanism includes a speed-regulating motor, and the speed-regulating motor is fixedly installed on the flat plate. The shaft extension of the speed-regulating motor fixes one end of the coupling through a flat key, and the other end of the coupling The driving pulley is fixed, and the driving pulley is rotationally connected with the driven pulley through a V-shaped belt. The V-shaped belt is provided with a tensioning pulley 2 and a tensioning pulley seat 2 supporting the tensioning pulley 2 for adjusting The tightness of the V-belt transmission, the central axis of the driven pulley is connected to the driving roller at one end of the driving roller through the connecting shaft, and the driving roller passes through the deep groove ball bearing and passes through the deep groove ball bearing One is fixed on the lower frame, a bearing baffle plate one is provided between the driving roller one and the deep groove ball bearing one, and the driving roller one is positioned, and one end of the deep groove ball bearing one is installed with an end cover by bolts 1. Axially locate the deep groove ball bearing 1. A dust-proof sealing ring is installed in the 1st end cover. The driving drum and the driven drum are connected through a flat belt. Tensioner 1 and tensioner seat 1 supporting tensioner 1 are used to adjust the tightness of flat belt 1 transmission. Driven roller 1 at both ends of the driven roller passes through deep groove ball bearing 2 and passes through deep groove ball bearing 1. The groove ball bearing 2 is installed on the lower frame, and a bearing baffle plate 2 is arranged between the driven roller 1 and the deep groove ball bearing 2 to position the driven roller 1, and one end of the deep groove ball bearing 2 The end cover 2 is installed by bolts, and the deep groove ball bearing 2 is axially positioned.
进一步地,所述上料机构包括固定在下机架上的电机座,所述电机座上固定安装有步进电机,所述步进电机的轴伸处通过平键固定主动同步带轮,所述主动同步带轮通过同步带与从动同步带轮传动连接,所述从动同步带轮通过平键与主动滚轴二的一端固定,所述主动滚轴二一端通过端盖座的轴承安装孔安装深沟球轴承四,并且通过端盖座固定在下机架上,所述主动滚轴二另一端通过端盖座二的轴承安装孔安装深沟球轴承三,并且通过端盖座固定在下机架上,所述主动滚轴二通过平皮带二与从动滚轴二传动连接,用于放置装料板并且输送装料板,所述平皮带二两侧上方安装有导向板二,沿着所述平皮带二输送末端一侧的所述导向板二上设有气缸,所述气缸的伸缩杆端部安装有用于推送装料板的推块,沿着气缸推送方向两侧均设有导向板一,两块所述导向板一安装在滑板上,所述滑板下方设置有两根支撑架,用于支撑滑板以及滑板上滑落的装料板,所述支撑架固定在机架的顶部。Further, the feeding mechanism includes a motor base fixed on the lower frame, a stepping motor is fixedly installed on the motor base, and the shaft extension of the stepping motor is fixed with a drive synchronous pulley through a flat key, and the The driving synchronous pulley is connected to the driven synchronous pulley through a synchronous belt, and the driven synchronous pulley is fixed to one end of the driving roller 2 through a flat key, and the first end of the driving roller 2 is installed through the bearing of the end cover seat The deep groove ball bearing four is installed in the hole, and is fixed on the lower frame through the end cover seat. The other end of the driving roller two is installed with the deep groove ball bearing three through the bearing installation hole of the end cover seat two, and fixed on the lower frame On the frame, the driving roller 2 is connected with the driven roller 2 through the flat belt 2, and is used to place the loading plate and transport the loading plate. The guide plate 2 is installed on both sides of the flat belt 2. A cylinder is arranged on the guide plate 2 on the side of the conveying end of the flat belt 2, and a push block for pushing the charging plate is installed at the end of the telescopic rod of the cylinder, and there are push blocks on both sides along the pushing direction of the cylinder. Guide plate one, the two guide plates one are installed on the slide plate, two support frames are arranged below the slide plate, used to support the slide plate and the loading plate that slides off the slide plate, and the support frame is fixed on the top of the frame .
进一步地,所述压紧机构包括电机座,所述电机座通过法兰面固定在上机架上,所述电机座上安装有伺服电机,所述伺服电机的轴伸处通过平键固定联轴器的一端,所述联轴器的另一端固定旋转轴,所述旋转轴的端部安装主动齿轮,所述主动齿轮的齿条啮合安装,所述齿条下方安装下压轴,在下压轴的外径安装有压缩弹簧,所述下压轴的端部固定导向座,所述导向座通过螺栓固定压块。Further, the pressing mechanism includes a motor base, the motor base is fixed on the upper frame through a flange surface, a servo motor is installed on the motor base, and the shaft extension of the servo motor is fixedly connected by a flat key. One end of the coupling, the other end of the coupling is fixed to the rotating shaft, the end of the rotating shaft is installed with a driving gear, the rack of the driving gear is meshed and installed, and the lower final shaft is installed under the rack, and the lower final shaft The outer diameter is equipped with a compression spring, and the end of the lower pressing shaft is fixed with a guide seat, and the guide seat is fixed with a pressure block by bolts.
进一步地,所述压紧机构下方的平皮带一下部设置有支撑板,所述支撑板固定在支撑块,所述支撑块固定在下机架上。Further, a support plate is provided on the lower part of the flat belt under the pressing mechanism, and the support plate is fixed on a support block, and the support block is fixed on the lower frame.
进一步地,所述刀片机构包括刀片,所述刀片为四把,每把所述刀片均通过铆钉一铆接在相对应的刀片架上,每个所述刀片架两端通过铆钉二安装在固定座上,四把所述刀片通过固定座固定于平皮带一上,且相邻的两把刀片之间的距离相等。Further, the blade mechanism includes blades, and there are four blades, each of which is riveted to the corresponding blade holder through rivet one, and the two ends of each blade holder are installed on the fixing seat through rivet two Above, the four blades are fixed on the flat belt 1 through the fixing seat, and the distance between two adjacent blades is equal.
一种蜜柚切片装置的切片方法,所述方法包括以下步骤:A kind of slicing method of honey pomelo slicing device, described method comprises the following steps:
第一步,检查设备确定无安全隐患,人工将蜜柚依次装满到装料板,放置到平皮带二上,人工操作控制面板按钮,步进电机启动,带动主动同步带轮转动,通过同步带的啮合传动,从动同步带轮转动,从而主动滚轴二的转动,平皮带二随之传动,到达指定位置,气缸启动,对装料板进行推动,装料板沿着两侧导向板一向前移动一个盒子的尺寸长度,气缸的伸缩杆退回到初始位置。The first step is to check the equipment to make sure that there is no potential safety hazard. Manually fill the pomelo into the loading plate in turn and place it on the flat belt 2. Manually operate the control panel button to start the stepping motor to drive the active synchronous pulley to rotate. Through the synchronous The meshing transmission of the belt, the driven synchronous pulley rotates, and thus the rotation of the driving roller 2, the flat belt 2 is driven accordingly, reaches the designated position, the cylinder is activated, and the charging plate is pushed, and the charging plate is along the guide plates on both sides. As soon as the size length of a box is moved forward, the telescopic rod of the cylinder returns to the initial position.
第二步,当装料板被气缸推动到支撑架上,接近开关感应到装料板,反馈信号给伺服电机,伺服电机启动,通过联轴器二的旋转,带动旋转轴的转动,主动齿轮转动,从而齿条啮合传动向下运动,从而使得压块向下移动,与装料板上放置的蜜柚紧密贴合并挤压。In the second step, when the loading plate is pushed onto the support frame by the cylinder, the proximity switch senses the loading plate, the feedback signal is sent to the servo motor, the servo motor starts, and the rotation of the coupling 2 drives the rotation of the rotating shaft, and the driving gear Rotate, so that the gear rack meshing transmission moves downward, so that the pressing block moves downward, and closely fits and squeezes the pomelo placed on the charging plate.
第三步,调速电机启动,通过联轴器一的固定,带动主动带轮旋转,通过V形皮带的啮合传动,带动从动带轮转动,从而带动主动滚轴一的转动,带动平皮带一的传动,使得平皮带一上的刀片对装料板内的蜜柚进行切削。The third step is to start the speed regulating motor. Through the fixing of the coupling one, the driving pulley is driven to rotate, and the driven pulley is driven to rotate through the meshing transmission of the V-shaped belt, thereby driving the rotation of the driving roller one and driving the flat belt. The transmission of one makes the blade on the flat belt one cut the pomelo in the charging plate.
第四步,切削完成后,伺服电机启动反转,压块升起,切削完成的蜜柚片随着平皮带一继续向前运输,到达平皮带一的末端处,通过挡料板,防止来料乱飞,并通过接料板对蜜柚片进行回收,再经毛刷辊组对切削后的蜜柚片进行清理。The fourth step, after the cutting is completed, the servo motor starts to reverse, the pressure block rises, and the cut honey pomelo slices continue to be transported forward along with the flat belt one, and reach the end of the flat belt one, and pass through the baffle plate to prevent coming The material flies randomly, and the honey pomelo slices are recovered through the material receiving plate, and then the cut honey pomelo slices are cleaned by the brush roller group.
第五步,人工将切削完成后的装料板取走,气缸再次启动,将装满蜜柚的装料板推送到支撑架上,先经压紧机构压紧,再通过平皮带一上的刀片进行切削,切削完成的蜜柚片随着平皮带一向前运输,如此重复以上步骤。The fifth step is to manually remove the loading plate after cutting, and start the cylinder again to push the loading plate filled with honey pomelo to the support frame, firstly press it by the pressing mechanism, and then pass it through the flat belt. The blade cuts, and the pomelo slices that have been cut are transported forward along with the flat belt, and the above steps are repeated.
本发明通过上料机构,能够实现装料板的上料;本发明通过传动机构带动刀片运动,并且配合压紧机构对装料板上的蜜柚进行切片,并且大大提高蜜柚的切片连贯性;同时,平皮带一安装有四把刀片,即在平皮带一运动一周的时间内,刀片切削四次,加快切削的速度,从而提高切片的效率。The present invention can realize the feeding of the charging plate through the feeding mechanism; the present invention drives the blade to move through the transmission mechanism, and cooperates with the pressing mechanism to slice the honey pomelo on the charging plate, and greatly improves the slice consistency of the honey pomelo ; At the same time, the flat belt is equipped with four blades, that is, the blades cut four times during the one-week movement of the flat belt to speed up the cutting speed, thereby improving the efficiency of slicing.
附图说明Description of drawings
图1为本发明一种蜜柚切片装置示意图;Fig. 1 is a kind of honey pomelo slicing device schematic diagram of the present invention;
图2为本发明一种蜜柚切片装置侧视图;Fig. 2 is a side view of a kind of honey pomelo slicing device of the present invention;
图3为本发明一种蜜柚切片装置俯视图;Fig. 3 is a top view of a pomelo slicing device of the present invention;
图4为本发明的传动机构示意图;Fig. 4 is a schematic diagram of a transmission mechanism of the present invention;
图5为本发明的传动机构俯视;Fig. 5 is a top view of the transmission mechanism of the present invention;
图6为图5的A处示意图;Fig. 6 is a schematic diagram of place A in Fig. 5;
图7为图5的B处示意图;Fig. 7 is a schematic diagram of place B of Fig. 5;
图8为本发明的上料机构俯视图;Fig. 8 is a top view of the feeding mechanism of the present invention;
图9为本发明的上料机构侧视图;Fig. 9 is a side view of the feeding mechanism of the present invention;
图10为图9的C处示意图;Fig. 10 is a schematic diagram at C of Fig. 9;
图11为本发明的压紧机构示意图;Fig. 11 is a schematic diagram of the pressing mechanism of the present invention;
图12为本发明的刀片机构示意图。Fig. 12 is a schematic diagram of the blade mechanism of the present invention.
附图中:In the attached picture:
1、机架 2、传动机构 3、上料机构1. Rack 2. Transmission mechanism 3. Feeding mechanism
4、压紧机构 5、刀片机构 6、挡料板4. Compression mechanism 5. Blade mechanism 6. Material blocking plate
7、接料板 8、毛刷辊组 9、支撑块7. Material receiving plate 8. Brush roller group 9. Support block
10、主动滚筒 11、支撑架 12、从动滚筒10. Drive roller 11. Support frame 12. Driven roller
13、张紧轮座一 14、张紧轮一 15、平皮带一13. Tensioner seat one 14. Tensioner one 15. Flat belt one
16、支撑板 17、张紧轮座二 18、张紧轮二16. Support plate 17. Tension wheel seat two 18. Tension wheel two
19、调速电机 20、联轴器一 21、主动带轮19. Speed-regulating motor 20. Coupling 1 21. Driving pulley
22、V形皮带 23、从动带轮 24、连接轴22. V-belt 23. Driven pulley 24. Connecting shaft
25、防尘密封圈 26、端盖一 27、深沟球轴承一25. Dustproof sealing ring 26. End cover 1 27. Deep groove ball bearing 1
28、轴承挡板一 29、主动滚轴一 30、从动滚轴一28. Bearing baffle 1 29. Driving roller 1 30. Driven roller 1
31、端盖二 32、深沟球轴承二 33、轴承挡板二31. End cover 2 32. Deep groove ball bearing 2 33. Bearing baffle 2
34、导向板一 35、气缸 36、装料板34. Guide plate one 35. Cylinder 36. Loading plate
37、蜜柚 38、导向板二 39、端盖座一37. Honey pomelo 38. Guide plate two 39. End cover seat one
40、深沟球轴承三 41、主动滚轴二 42、平皮带二40. Deep groove ball bearing 3 41. Driving roller 2 42. Flat belt 2
43、深沟球轴承四 44、端盖座二 45、从动同步带轮43. Deep groove ball bearing four 44. End cover seat two 45. Driven synchronous pulley
46、同步带 47、主动同步带轮 48、步进电机46. Synchronous belt 47. Active synchronous pulley 48. Stepper motor
49、电机座 50、齿条 51、下压轴49. Motor seat 50, rack 51, lower pressing shaft
52、压缩弹簧 53、导向座 54、压块52. Compression spring 53. Guide seat 54. Press block
55、主动齿轮 56、旋转轴 57、电机座55. Drive gear 56. Rotary shaft 57. Motor seat
58、联轴器二 59、伺服电机 60、铆钉一58. Coupling 2 59. Servo motor 60. Rivet 1
61、刀片架 62、铆钉二 63、固定座61. Blade holder 62. Rivet 2 63. Fixing seat
64、刀片64. blade
具体实施方式detailed description
下面结合附图和具体实施方式,进一步阐明本发明,应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
如图1、2、3所示,一种蜜柚切片装置,包括机架1、传动机构2、上料机构3、压紧机构4、刀片机构5和控制机构,所述机架1包括上机架和支撑上机架的下机架,所述下机架上安装有传动机构2和上料机构3,所述上料机构3的末端与所述传动机构2连接,用于将蜜柚输送至传动机构,所述传动机构2上设置有刀片机构5,所述上机架上安装有压紧机构4。沿着所述传动机构2末端处设有挡料板6,防止来料乱飞,所述挡料板6下方设有毛刷辊组8,毛刷辊组8由多根轴向并列且水平设置的毛刷辊构成,毛刷辊上设有毛刷,所述毛刷辊组8上设有接料板7,传动机构2上的蜜柚片通过所述接料板7刮落落入毛刷辊组8,蜜柚片逐渐穿入毛刷辊组8的毛刷辊之间,毛刷辊在蜜柚片摩擦力的作用下转动,对蜜柚片表面进行滚动刷洗,所述控制机构包括PLC控制器和控制面板,所述传动机构2、所述上料机构3、所述压紧机构4与PLC控制器输出端电性连接,所述PLC控制器输入端连接所述控制面板,PLC控制器接收控制面板的控制指令,以控制所述传动机构2、所述上料机构3和所述压紧机构4动作。As shown in Figures 1, 2, and 3, a honey pomelo slicing device includes a frame 1, a transmission mechanism 2, a feeding mechanism 3, a pressing mechanism 4, a blade mechanism 5 and a control mechanism, and the frame 1 includes an upper Frame and the lower frame supporting the upper frame, a transmission mechanism 2 and a feeding mechanism 3 are installed on the lower frame, and the end of the feeding mechanism 3 is connected with the transmission mechanism 2, and is used for placing honey pomelo Transported to the transmission mechanism, the transmission mechanism 2 is provided with a blade mechanism 5, and the pressing mechanism 4 is installed on the upper frame. A baffle plate 6 is provided along the end of the transmission mechanism 2 to prevent incoming materials from flying randomly. A brush roller group 8 is provided below the material baffle plate 6. The brush roller group 8 consists of multiple axially parallel and horizontal The set brush roller constitutes, the brush roller is provided with a hair brush, the brush roller group 8 is provided with a receiving plate 7, and the honey pomelo slices on the transmission mechanism 2 are scraped off by the receiving plate 7 and fall into the wool. Brush roller group 8, the pomelo slices gradually penetrate between the brush rollers of the brush roller group 8, and the brush rollers rotate under the effect of the friction force of the pomelo slices, rolling and scrubbing the surface of the pomelo slices, the control mechanism It includes a PLC controller and a control panel, the transmission mechanism 2, the feeding mechanism 3, and the pressing mechanism 4 are electrically connected to the output end of the PLC controller, and the input end of the PLC controller is connected to the control panel, The PLC controller receives control commands from the control panel to control the actions of the transmission mechanism 2 , the feeding mechanism 3 and the pressing mechanism 4 .
如图4、5、6、7所示,所述传动机构2包括调速电机19,所述调速电机19固定安装在平板上,所述调速电机19的轴伸处通过平键固定联轴器20的一端,所述联轴器20的另一端固定主动带轮21,所述主动带轮21通过V形皮带22与从动带轮23转动连接,所述V型皮带22上设有张紧轮二18以及支撑张紧轮二18的张紧轮座二17,用于调节V型皮带22传动的松紧程度,所述从动带轮23的中心轴通过连接轴24与主动滚筒10一端的主动滚轴一29连接,所述主动滚轴一29穿过深沟球轴承一27并且通过深沟球轴承一27固定在机架上,所述主动滚轴一29与深沟球轴承一27之间设有轴承挡板一28,对主动滚轴一29进行定位,所述深沟球轴承一27的一端通过螺栓安装端盖一26,对深沟球轴承一27进行轴向定位,所述端盖一26中安装有防尘密封圈25,所述主动滚筒10与从动滚筒12通过平皮带一15传动连接,所述平皮带一15上设有张紧轮一14以及支撑张紧轮一14的张紧轮座一13,用于调节平皮带一15传动的松紧程度,避免平皮带一15打滑或平皮带一15老化后引起的拉伸,所述从动滚筒12两端的从动滚轴一30均穿过深沟球轴承二32并且通过深沟球轴承二32安装在机架1上,所述从动滚轴一30与深沟球轴承二32之间设有轴承挡板二33,对从动滚轴一30进行定位,所述深沟球轴承二32的一端通过螺栓安装端盖二31,对深沟球轴承二32进行轴向定位。As shown in Figures 4, 5, 6, and 7, the transmission mechanism 2 includes a speed-regulating motor 19, and the speed-regulating motor 19 is fixedly mounted on a flat plate, and the shaft extension of the speed-regulating motor 19 is fixedly connected by a flat key. One end of the shaft device 20, the other end of the shaft coupling 20 fixes the driving pulley 21, the driving pulley 21 is connected with the driven pulley 23 through the V-belt 22, and the V-belt 22 is provided with Tensioner two 18 and the tensioner seat two 17 supporting tensioner two 18 are used to adjust the degree of tightness of the V-belt 22 transmission, and the central axis of the driven pulley 23 is connected to the driving drum 10 through the connecting shaft 24 The driving roller-29 at one end is connected, and the driving roller-29 passes through the deep groove ball bearing-27 and is fixed on the frame by the deep groove ball bearing-27, and the driving roller-29 is connected with the deep groove ball bearing A bearing baffle 28 is arranged between the 27 to position the driving roller 29, and one end of the deep groove ball bearing 27 is installed with an end cover 26 through bolts to axially locate the deep groove ball bearing 27 , the dust-proof sealing ring 25 is installed in the end cover one 26, the driving roller 10 and the driven roller 12 are connected by a flat belt one 15, and the flat belt one 15 is provided with a tensioning wheel one 14 and a support The tension wheel seat-13 of the tension wheel-14 is used to adjust the tightness of the flat belt-15 transmission, avoiding the stretching caused by the flat belt-15 slipping or the aging of the flat belt-15, and the driven roller 12 is two The first driven roller 30 at the end passes through the second deep groove ball bearing 32 and is installed on the frame 1 through the second deep groove ball bearing 32. The bearing baffle plate 2 33 positions the driven roller 1 30, and one end of the deep groove ball bearing 2 32 is installed with the end cover 2 31 by bolts to axially locate the deep groove ball bearing 2 32.
如图8、9、10所示,所述上料机构3包括固定在下机架上的电机座49,所述电机座49上固定安装有步进电机48,所述步进电机48的轴伸处通过平键固定主动同步带轮47,所述主动同步带轮47通过同步带46与从动同步带轮45传动连接,所述从动同步带轮45通过平键与主动滚轴二41的一端固定,所述主动滚轴二41一端通过端盖座44的轴承安装孔安装深沟球轴承四43,并且通过端盖座44固定在下机架上,所述主动滚轴二41另一端通过端盖座二39的轴承安装孔安装深沟球轴承三40,并且通过端盖座39固定在下机架上,所述主动滚轴二41通过平皮带二42与从动滚轴二传动连接,用于放置装料板36并且输送装料板36,所述装料板36用于放置蜜柚37并且托住蜜柚37,所述装料板36的主体设有一体化的容纳蜜柚37的多个凹面体,多个所述凹面体的尺寸与所装的蜜柚大小相适配。为了提高材料韧性,不易断裂,所述装料板36采用聚氯乙烯材料,所述聚氯乙烯材料由聚氯乙烯颗粒加树脂粉通过挤出机制成;所述平皮带二42两侧上方安装有导向板二38,沿着所述平皮带二42输送末端一侧的所述导向板二38上设有气缸35,所述气缸35的伸缩杆端部安装有用于推送装料板36的推块,沿着气缸35推送方向两侧均设有导向板一34,两块所述导向板一34安装在滑板上,所述滑板下方设置有两根支撑架11,用于支撑滑板以及滑板上滑落的装料板36,所述支撑架11固定在机架1的顶部,所述支撑架11上设有接近开关,所述接近开关与伺服电机59控制电路连接。As shown in Figures 8, 9, and 10, the feeding mechanism 3 includes a motor base 49 fixed on the lower frame, and a stepping motor 48 is fixedly installed on the motor base 49, and the shaft extension of the stepping motor 48 Fixed drive synchronous pulley 47 by flat key, described active synchronous pulley 47 is connected with driven synchronous pulley 45 transmissions by synchronous belt 46, and described driven synchronous pulley 45 is connected with driving roller 2 41 by flat key One end is fixed, and one end of the driving roller 2 41 is installed with a deep groove ball bearing 4 43 through the bearing mounting hole of the end cover seat 44, and is fixed on the lower frame by the end cover seat 44, and the other end of the driving roller 2 41 passes through The bearing mounting hole of the end cover seat 2 39 is equipped with a deep groove ball bearing 3 40, and is fixed on the lower frame by the end cover seat 39, and the driving roller 2 41 is connected with the driven roller 2 through a flat belt 2 42. It is used to place the charging plate 36 and transport the charging plate 36. The charging plate 36 is used to place the pomelo 37 and hold the pomelo 37. The main body of the charging plate 36 is provided with an integrated pomelo 37 A plurality of concave surfaces, the size of the plurality of concave surfaces is adapted to the size of the loaded pomelo. In order to improve the toughness of the material and prevent it from breaking, the charging plate 36 is made of polyvinyl chloride material, which is made of polyvinyl chloride granules and resin powder through an extruder; Guide plate 2 38 is arranged, is provided with cylinder 35 on described guide plate 2 38 along described flat belt 2 42 conveying end one side, and the telescoping rod end of described cylinder 35 is equipped with the pusher that is used to push charging plate 36 The two sides of the pushing direction of the cylinder 35 are provided with a guide plate 34, and the two guide plates 34 are installed on the slide plate, and two support frames 11 are arranged below the slide plate for supporting the slide plate and the slide plate. The sliding loading plate 36, the support frame 11 is fixed on the top of the frame 1, the support frame 11 is provided with a proximity switch, and the proximity switch is connected with the servo motor 59 control circuit.
如图11所示,所述压紧机构4包括电机座57,所述电机座57通过法兰面固定在上机架上,所述电机座57上安装有伺服电机59,所述伺服电机59的轴伸处通过平键固定联轴器58的一端,所述联轴器58的另一端固定旋转轴56,所述旋转轴56的端部安装主动齿轮55,所述主动齿轮55的齿条50啮合安装,所述齿条50下方安装下压轴51,在下压轴51的外径安装有压缩弹簧52,所述压缩弹簧52可以对整个机构起到缓冲的作用,所述下压轴51的端部固定导向座53,所述导向座53通过螺栓固定压块54,所述压块54使用弹性较大的材料制成,其底部粘贴一层橡皮,使得它在压紧的过程中始终能紧密的贴着装料板36,使用支架支撑装料箱36,避免妨碍刀片64运动。所述压紧机构4下方的平皮带一15下部设置有支撑板16,防止平皮带一15受力被拉伸,所述支撑板16固定在支撑块9,所述支撑块9固定在下机架上。As shown in Figure 11, described pressing mechanism 4 comprises motor base 57, and described motor base 57 is fixed on the upper frame by flange surface, and servomotor 59 is installed on described motor base 57, and described servomotor 59 One end of shaft coupling 58 is fixed by a flat key, and the other end of said shaft coupling 58 is fixed rotating shaft 56, and the end of said rotating shaft 56 is equipped with driving gear 55, and the rack of said driving gear 55 50 meshing installation, the lower pressing shaft 51 is installed under the rack 50, and a compression spring 52 is installed on the outer diameter of the lower pressing shaft 51. The compression spring 52 can buffer the whole mechanism. The end of the lower pressing shaft 51 Fix the guide seat 53, the guide seat 53 fixes the briquetting block 54 by bolts, the briquetting block 54 is made of a material with greater elasticity, and a layer of rubber is pasted on its bottom so that it can always be tightly pressed during the pressing process. Adhere to the charging plate 36, use a bracket to support the charging box 36, so as to avoid hindering the movement of the blade 64. The bottom of the flat belt one 15 below the pressing mechanism 4 is provided with a support plate 16 to prevent the flat belt one 15 from being stressed and stretched, and the support plate 16 is fixed on the support block 9, and the support block 9 is fixed on the lower frame superior.
如图12所示,所述刀片机构5包括刀片64,所述刀片64为四把,每把所述刀片64均通过铆钉一60铆接在相对应的刀片架61上,每个所述刀片架61两端通过铆钉二62安装在固定座63上,这样设置可以有效增加刀片的固定稳定度,四把所述刀片64通过固定座63固定于平皮带一15上,且相邻的两把刀片之间的距离相等。即在平皮带一15运动一周的时间内,刀片64切削四次,加快切削的速度。As shown in Figure 12, the blade mechanism 5 includes blades 64, and there are four blades 64, each of the blades 64 is riveted on the corresponding blade frame 61 by a rivet one 60, each of the blade frames 61 two ends are installed on the fixed seat 63 by rivet two 62, and setting like this can effectively increase the fixing stability of blade, four described blades 64 are fixed on the flat belt one 15 by fixed seat 63, and two adjacent blades The distance between them is equal. Promptly in the time that flat belt 15 moves one week, blade 64 cuts four times, accelerates the speed of cutting.
本发明的蜜柚切片装置的工作原理及切片方法包括如下:Principle of work and slicing method of honey pomelo slicer of the present invention comprise as follows:
第一步,检查设备确定无安全隐患,人工将蜜柚37依次装满到装料板36,放置到平皮带二42上,人工操作控制面板按钮,步进电机48启动,带动主动同步带轮47转动,通过同步带46的啮合传动,从动同步带轮45转动,从而主动滚轴二41的转动,平皮带二42随之传动,到达指定位置,气缸35启动,对装料板36进行推动,装料板36沿着两侧导向板一34向前移动一个盒子的尺寸长度,气缸35的伸缩杆退回到初始位置。The first step is to check the equipment to determine that there is no potential safety hazard. Manually fill the honey pomelo 37 to the loading plate 36 in turn, place it on the flat belt 2 42, manually operate the control panel button, and start the stepping motor 48 to drive the active synchronous pulley. 47 rotates, through the meshing transmission of the synchronous belt 46, the driven synchronous pulley 45 rotates, thereby the rotation of the driving roller 2 41, the flat belt 2 42 is driven thereupon, reaches the designated position, the cylinder 35 is started, and the charging plate 36 is carried out. Promoting, charging plate 36 moves forward the dimension length of a box along both sides guide plate one 34, and the telescopic link of cylinder 35 returns to initial position.
第二步,当装料板36被气缸35推动到支撑架11上,接近开关感应到装料板36,反馈信号给伺服电机59,伺服电机59启动,通过联轴器二58的旋转,带动旋转轴56的转动,主动齿轮55转动,从而齿条50啮合传动向下运动,从而使得压块54向下移动,与装料板36上放置的蜜柚紧密贴合并挤压。In the second step, when the charging plate 36 is pushed onto the support frame 11 by the cylinder 35, the proximity switch senses the charging plate 36, the feedback signal is given to the servo motor 59, and the servo motor 59 is started, and the rotation of the coupling 2 58 drives the With the rotation of the rotating shaft 56, the driving gear 55 rotates, so that the gear rack 50 engages and drives downwards, so that the briquetting block 54 moves downwards, closely fits and squeezes the honey pomelo placed on the charging plate 36 .
第三步,调速电机19启动,通过联轴器一20的固定,带动主动带轮21旋转,通过V形皮带22的啮合传动,带动从动带轮23转动,从而带动主动滚轴一29的转动,带动平皮带一15的传动,使得平皮带一15上的刀片64对装料板36内的蜜柚进行切削。In the third step, the speed-regulating motor 19 is started, and the driving pulley 21 is driven to rotate through the fixing of the shaft coupling 20, and the driven pulley 23 is driven to rotate through the meshing transmission of the V-shaped belt 22, thereby driving the driving roller 29 Rotation drives the transmission of flat belt-15, so that the blade 64 on the flat belt-15 cuts the pomelo in the charging plate 36.
第四步,切削完成后,伺服电机59启动反转,压块54升起,切削完成的蜜柚片随着平皮带一15继续向前运输,到达平皮带一15的末端处,通过挡料板6,防止来料乱飞,并通过接料板7对蜜柚片进行回收,再经毛刷辊组8对切削后的蜜柚片进行清理。In the fourth step, after the cutting is completed, the servo motor 59 starts to reverse, and the briquetting block 54 rises, and the honey pomelo slices that have been cut continue to be transported forward along with the flat belt 15 until they reach the end of the flat belt 15, and pass through the stopper. Plate 6 prevents incoming materials from flying randomly, and reclaims the honey pomelo slices by the material receiving plate 7, and then cleans up the cut honey pomelo slices through the brush roller group 8.
第五步,人工将切削完成后的装料板36取走,气缸35再次启动,将装满蜜柚的装料板36推送到支撑架11上,先经压紧机构4压紧,再通过平皮带一15上的刀片64进行切削,切削完成的蜜柚片随着平皮带一15向前运输,如此重复以上步骤。In the fifth step, the charging plate 36 after the cutting is manually taken away, the cylinder 35 is started again, and the charging plate 36 filled with honey pomelo is pushed onto the support frame 11, first pressed by the pressing mechanism 4, and then passed Blade 64 on the flat belt one 15 cuts, and the honey pomelo sheet that cutting completes is transported forward along with flat belt one 15, so repeats above steps.
尽管上面对本发明说明性的具体实施方式进行了描述,以便于本技术领域的技术人员能够理解本发明,但是本发明不仅限于具体实施方式的范围,对本技术领域的普通技术人员而言,只要各种变化只要在所附的权利要求限定和确定的本发明精神和范围内,一切利用本发明构思的发明创造均在保护之列。Although the illustrative specific embodiments of the present invention have been described above, so that those skilled in the art can understand the present invention, the present invention is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as each As long as the changes are within the spirit and scope of the present invention defined and determined by the appended claims, all inventions and creations utilizing the concept of the present invention are included in the protection list.
Claims (7)
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| CN111716431A (en) * | 2020-06-18 | 2020-09-29 | 温州科技职业学院 | A kind of honey pomelo preserved fruit production equipment with improved hygiene |
| CN115400680A (en) * | 2022-10-11 | 2022-11-29 | 右玉县边鸡保种繁育有限公司 | Feed proportioning system |
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| CN201677348U (en) * | 2010-05-14 | 2010-12-22 | 福建南海食品有限公司 | Honey pomelo cutting machine |
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| EP1082913B1 (en) * | 1999-09-10 | 2007-08-15 | Abc Metal Sarl | Process and device for treating plants after harvesting |
| CN2753542Y (en) * | 2004-10-11 | 2006-01-25 | 广东梅县梅雁蓝藻有限公司 | Slice cutting machine |
| CN201677348U (en) * | 2010-05-14 | 2010-12-22 | 福建南海食品有限公司 | Honey pomelo cutting machine |
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| CN111716431A (en) * | 2020-06-18 | 2020-09-29 | 温州科技职业学院 | A kind of honey pomelo preserved fruit production equipment with improved hygiene |
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