CN107520187A - Supersonic wave cleaning machine - Google Patents
Supersonic wave cleaning machine Download PDFInfo
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- CN107520187A CN107520187A CN201710781016.4A CN201710781016A CN107520187A CN 107520187 A CN107520187 A CN 107520187A CN 201710781016 A CN201710781016 A CN 201710781016A CN 107520187 A CN107520187 A CN 107520187A
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- Prior art keywords
- tong
- discharging
- charging
- raw material
- cleaning machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention relates to a kind of supersonic wave cleaning machine, belong to pharmaceutical manufacturing technical field, including cleaning machine main body, one end of cleaning machine main body sets charging lowering or hoisting gear, the other end of cleaning machine main body sets discharging lowering or hoisting gear, material transfer device is set on the inside of cleaning machine main body, the both ends of material transfer device are engaged with charging lowering or hoisting gear and discharging lowering or hoisting gear respectively, corresponding charging lowering or hoisting gear sets charging tong device in the side of cleaning machine main body, and the corresponding lowering or hoisting gear that discharges is provided with discharging tong device in the side of cleaning machine main body.Present invention reduces, because friction produces the risk of particle, cleaning Du Genggao, avoid the manual intervention in Raw material pail cleaning process completely in motion process, save labour, avoid the risk manually cleaned, improve the automaticity in production process.
Description
Technical field
The present invention relates to a kind of supersonic wave cleaning machine, belongs to pharmaceutical manufacturing technical field.
Background technology
In field of medicaments, the technique explosive barrel of aseptic packaging, aluminum explosive barrel typically is used, and this kind of explosive barrel is to surface
Grain size controlling is strict, generally needs to remove surface particles thing by cleaning before sterilization, or in order to save the energy and use
Cost, Raw material pail are required for being recycled for multiple times, to extend the service life of Raw material pail, but in switching in use, being required for
The Raw material pail that last time uses is cleaned, then sterilized.
And the cleaning for Raw material pail in the prior art, be generally divided into it is thick wash with two steps of fine purifiation, typically use
The step of artificial mode is cleaned, but artificial mode is cleaned is comparatively laborious, and labor intensity is larger, cleans cost
Compare high, and most importantly, artificial cleaning can be caused in cleaning, to Raw material pail because manual intervention is relatively more
Secondary pollution is caused, and because the personal reason of cleaning personnel, it is difficult to ensure that the uniformity of all Raw material pail cleaning performances.Together
When, when manually cleaning Raw material pail, operating personnel can directly contact Raw material pail, and impurity or remaining bulk drug may be to operators
Member causes danger.
With the development of art technology, people are to avoid secondary pollution problems, have been developed for some cleaning equipments,
But these cleaning equipments all concentrate on the artificial secondary pollution solved between fine purifiation and sterilizing, journey is washed still using artificial for thick
Mode, i.e., manually new or used Raw material pail is slightly washed, remove impurity therein or the bulk drug of remaining, then manually
It is sent to automatic cleaning equipment and carries out fine purifiation, manual operation process in cleaning process is so still present, and realize automation
Fine purifiation during, Aluminum Drum outer wall will produce friction with bottom of gullet or side wall, and it is high to produce the risk of friction particles, clean
Degree can not be guaranteed.
The content of the invention
Deficiency of the prior art, the problem to be solved in the present invention are more than：A kind of reasonable in design, energy is provided
The automaticity in production process is enough improved, avoids the manual intervention in Raw material pail cleaning process completely, labour is saved, keeps away
The risk of manpower-free's cleaning, reduce in cleaning process because friction produces the risk of particle, improve the ultrasonic wave of cleaning degree
Cleaning machine.
The technical solution adopted for the present invention to solve the technical problems is：
Described supersonic wave cleaning machine, including cleaning machine main body, one end of cleaning machine main body set charging lowering or hoisting gear, clearly
The other end of washing machine main body sets discharging lowering or hoisting gear, and material transfer device, material transfer device are set on the inside of cleaning machine main body
Both ends be engaged respectively with charging lowering or hoisting gear and discharging lowering or hoisting gear, corresponding charging lowering or hoisting gear is the one of cleaning machine main body
Side sets charging tong device, and the corresponding lowering or hoisting gear that discharges is provided with discharging tong device in the side of cleaning machine main body.
Supersonic wave cleaning machine uses automatic cleaning mode, improves the automaticity in production process, avoids original completely
Manual intervention in charging basket cleaning process, saves labour, avoids the risk manually cleaned, and can clean Aluminum Drum
Journey does not produce friction with any parts, reduces in cleaning process because friction produces the risk of particle, it is clean to improve cleaning
Cleanliness, there is stronger practicality.
Further preferably cleaning machine main body includes framework, and cleaning liquid pool is fixed on framework, cleans the bottom welding of liquid pool
Ultrasonic transducer, the bottom for cleaning liquid pool are additionally provided with Raw material pail fixing mould, clean on liquid pool and set inlet, cleaning fluid
Pond top sets overfall and liquid level detecting switch, feeds and sets water injection pipe in the cleaning machine main body of tong device side.Raw material pail
Fixing mould can ensure that unexpected relative motion does not occur in cleaning process for Raw material pail, and overfall and level sensing are opened
Closing can realize the cleaning fluid liquid level in cleaning liquid pool automatically adjusts, and can ensure that Raw material pail is in whole cleaning process
Under liquid level, ensure cleaning performance.
It is further that preferably charging lowering or hoisting gear includes charging crane, and charging lift cylinder is fixed in charging crane,
Feed lift cylinder connection charging elevating mechanism, charging elevating mechanism bottom connection charging lifting material mold, charging lifting dress
Put and be fixed on by charging crane in cleaning machine main body, Raw material pail can be sent to cleaning fluid bottom of pond portion from a high position, charging rises
Sending down abnormally ascending cylinder drives charging elevating mechanism to carry out elevating movement, and Raw material pail can be fixed and protected to charging lifting material mold.
Further preferably discharging lowering or hoisting gear includes discharging crane, fixed discharging lift cylinder on the crane that discharges,
Discharge lift cylinder connection discharging elevating mechanism, discharging elevating mechanism bottom connection discharging lifting material mold, discharging lifting dress
Put and be fixed on by the crane that discharges in cleaning machine main body, Raw material pail can be sent to a high position from cleaning fluid bottom of pond portion, discharging rises
Sending down abnormally ascending cylinder drives discharging elevating mechanism to carry out elevating movement, and Raw material pail can be fixed and protected to discharging lifting material mold.
Further preferably charging tong device includes charging tong support, feeds and is installed into feed collet hand on tong support
Telescopic cylinder, charging tong telescopic cylinder connection charging tong telescoping mechanism, charging tong telescoping mechanism front end is connected into feed collet
The elastic cylinder of hand, the elastic cylinder front end connection charging tong elastic mechanism of charging tong, charging tong device is by feeding tong
Support is fixed in cleaning machine main body.Described charging tong telescoping mechanism both sides set and arrive guide rail, and corresponding rails are entering feed collet
Guide pad is set on the inside of hand support.Raw material pail can be got supersonic wave cleaning machine automatically by charging tong device from previous station
Station, charging tong telescopic cylinder can drive charging tong telescoping mechanism to carry out stretching motion, and the charging elastic cylinder of tong can
To drive charging tong device elastic mechanism to be unclamped and locked motion, to unclamp and clamp Raw material pail.
Further preferred, charging tong elastic mechanism includes charging tong mounting seat, and charging tong mounting seat both ends are divided
Not by the be hinged charging clamping jaw of jointed shaft I, charging clamping jaw front end sets U-shaped charging clamping jaw front end, U-shaped charging clamping jaw leading inside
Charging grip block is set, and the rear end of charging tong mounting seat sets flange A, and charging tong support front end sets flange B, flange A
Charging tong silica gel bellows are set between flange B, and charging tong silica gel bellows can make charging tong telescoping mechanism not
In leakage and environment.
Further preferably discharging tong device includes discharging tong support, and discharging tong cradle top sets out feed collet
Hand rotating mechanism, discharging tong rotating mechanism is by transmitting band connection discharging tong rotary power motor, and discharge tong whirler
Discharging tong telescopic cylinder, discharging tong telescopic cylinder connection discharging tong telescoping mechanism are set on the inside of structure, and discharging tong stretches
The front end connection discharging elastic cylinder of tong of mechanism, the elastic cylinder front end connection discharging tong elastic mechanism of discharging tong, discharging
Tong device is fixed in cleaning machine main body by the tong support that discharges.Described discharging tong telescoping mechanism both sides are set to leading
Rail, corresponding rails set guide pad on the inside of discharging tong rotating mechanism.Discharging tong device can be realized Raw material pail from super
Sound wave cleaning machine station is sent to next station, and discharge tong telescopic cylinder, can drive discharging tong telescoping mechanism, be stretched
Motion, feed the elastic cylinder of tong, can drive charging tong device elastic mechanism unclamped and locked motion, with unclamp with
Clamp Raw material pail.Discharging tong rotary power motor can drive discharging tong rotating mechanism to be rotated, and realize that Raw material pail turns over
Turn 180 °, cleaning fluid in bucket is poured out.
Further preferably discharging tong elastic mechanism includes the tong mounting seat that discharges, the both ends for the tong mounting seat that discharges
Respectively by the be hinged discharging clamping jaw of jointed shaft II, discharging clamping jaw front end sets U-shaped discharging clamping jaw front end, U-shaped discharging clamping jaw front end
Inner side discharging grip block is set, the bottom of U-shaped discharging clamping jaw front end, which is set, grips block, the rear end for the tong mounting seat that discharges
Flange C is set, and discharging tong support front end sets flange D, and discharging tong silica gel bellows are set between flange C and flange D, are gone out
Feed collet hand silica gel bellows can use feed collet hand telescoping mechanism do not leak outside with environment.
Further preferably material transfer device includes material transfer mounting bracket, and material transfer mounting bracket top is set
Put material transfer lift cylinder, connection plate at the top of material transfer lift cylinder, set material transfer to translate gas on installing plate
Cylinder, material transfer flat-removing air cyclinder both sides set rail plate respectively, material transfer flat-removing air cyclinder connection mounting blocks, and the two of mounting blocks
Side bottom is provided with sliding shoe, and sliding shoe is engaged with rail plate, and connecting material transfer by contiguous block at the top of mounting blocks presss from both sides
Fasten one end of mechanism, the other end connection material transfer of material transfer clamping and fixing body is fixedly clamped mould, and material turns
Fortune flat-removing air cyclinder is also connected with the elastic cylinder of material transfer, and the external part connection material transfer of the elastic cylinder of material transfer is fixedly clamped
Material transfer clamps the fixture of movable device one end on the inside of mechanism, and material transfer clamps the other end connection material of movable device
Transhipment clamps flexible mould, and it is corresponding that material transfer clamps flexible mould and the material transfer mould that is fixedly clamped.Material transfer fills
Putting can realize Raw material pail progressively from cleaning liquid pool import bottom transfer outlet bottom, be fixed by material transfer mounting bracket
In supersonic wave cleaning machine main body, material transfer lift cylinder can drive remaining part in material transfer device to carry out lifting fortune
Dynamic, material transfer flat-removing air cyclinder can realize that Raw material pail moves toward outlet, and the elastic cylinder of material transfer can be with clamping band animal material
Transhipment clamps movable device and material transfer clamping and fixing body clamps and unclamped Raw material pail together.
The Raw material pail cleaning method of described supersonic wave cleaning machine, comprises the following steps：
(1) feed tong device to stretch out Raw material pail from return after the crawl of a upper station, by water injection pipe 15 to Raw material pail
Interior injection cleaning fluid；
(2) feed lowering or hoisting gear to rise, Raw material pail is entered in charging lifting material mold, charging tong device unclamps
Raw material pail, then feed lowering or hoisting gear and decline return, Raw material pail is delivered into cleaning fluid bottom of pond portion from a high position；
(3) import of Raw material pail from cleaning liquid pool is transported to the outlet of cleaning liquid pool by material transfer device, until
Raw material pail is transported in the discharging lifting material mold of discharging lowering or hoisting gear；
(4) lowering or hoisting gear that discharges rises, and Raw material pail is delivered into a high position from cleaning fluid bottom of pond portion；
(5) the tong device action that discharges clamps Raw material pail, the discharging tong rotating mechanism action of discharging tong device, by original
Charging basket rotates 180 degree, and the cleaning fluid inside material tube is poured out, and the tong device that then discharges stretches out delivers to next work by Raw material pail
Position, discharge tong device return, anti-phase rotation 180；
(6) repeat the above steps, until the cleaning of all Raw material pails finishes.
Cleaning method of the present invention makes the charging, discharging, internal forwarding of Raw material pail realize automation, without people
To intervene, while the Raw material pail fixed bit of input and output material lifting material mold and Raw material pail fixing mould can be determined Raw material pail
Position, prevent that Raw material pail tilts or comes off and be moved in liquid pool is cleaned in lifting process, the clamp system in transhipment
Raw material pail can be made to be moved in transhipment along predefined paths, do not shifted.
Raw material pail conveyer method in the Raw material pail cleaning method of described supersonic wave cleaning machine is to pass through material transfer
With flat after the material transfer of device clamps flexible mould and material transfer is fixedly clamped mould clamps Raw material pail rises certain distance
The mode of shifting drives Raw material pail to move the transhipment for completing Raw material pail under cleaning fluid, make the motion of Raw material pail not with any parts
Friction is produced, reduces in motion process because friction produces the risk of particle, makes cleaning Du Genggao.The distance of rising with
Higher than Raw material pail fixing mould, it is defined less than cleaning fluid horizontal plane.
Beneficial effect is possessed by the present invention：
1st, supersonic wave cleaning machine of the present invention uses automatic cleaning mode, avoids completely in Raw material pail cleaning process
Manual intervention, labour is saved, avoid the risk manually cleaned, substantially increase the automaticity in production process.
2nd, supersonic wave cleaning machine of the present invention clamps flexible mould and the transhipment mould that is fixedly clamped using transhipment and clamped
The mode that translates drives Aluminum Drum to move under water after Aluminum Drum rises certain distance, make Aluminum Drum motion process not with any parts
Friction is produced, reduces in motion process because friction produces the risk of particle, makes cleaning Du Genggao.
Brief description of the drawings
Fig. 1 is the normal axomometric drawing of the present invention；
Fig. 2 is the front view of the present invention；
Fig. 3 is the top view of the present invention；
Fig. 4 is the front view of present invention charging tong device；
Fig. 5 is the normal axomometric drawing of present invention charging tong device；
Fig. 6 is the normal axomometric drawing of present invention charging lowering or hoisting gear；
Fig. 7 is the normal axomometric drawing of material transfer device of the present invention；
Fig. 8 is the front view of present invention discharging tong device；
Fig. 9 is the normal axomometric drawing of present invention discharging tong device；
Figure 10 is the normal axomometric drawing of present invention discharging lowering or hoisting gear；
Wherein, 1, cleaning machine main body；11st, framework；12nd, liquid pool is cleaned；13rd, ultrasonic transducer；14th, Raw material pail stent
Tool；15th, water injection pipe；16th, overfall；17th, liquid level detecting switch；
2nd, tong device is fed；21st, tong support is fed；22nd, tong telescopic cylinder is fed；23rd, the elastic gas of tong is fed
Cylinder；24th, tong telescoping mechanism is fed；25th, tong elastic mechanism is fed；26th, tong silica gel bellows are fed；27th, flange A；28、
Flange B；251st, tong mounting seat is fed；252nd, clamping jaw is fed；253rd, U-shaped charging clamping jaw front end；254th, grip block is fed；255、
Jointed shaft I；
3rd, lowering or hoisting gear is fed；31st, charging crane；32nd, lift cylinder is fed；33rd, elevating mechanism is fed；34th, feed
Lift material mold；
4th, material transfer device；41st, material transfer mounting bracket；42nd, material transfer lift cylinder；43rd, material transfer is put down
Move cylinder；44th, the elastic cylinder of material transfer；45th, material transfer clamps movable device；46th, material transfer clamping and fixing body；
47th, installing plate；48th, rail plate；49th, mounting blocks；410th, sliding shoe；411st, contiguous block；451st, material transfer clamps movable mold
Tool；452nd, fixture；461st, material transfer is fixedly clamped mould；
5th, discharge tong device；51st, discharge tong support；52nd, discharge tong telescopic cylinder；53rd, discharge the elastic gas of tong
Cylinder；54th, discharge tong telescoping mechanism；55th, discharge tong elastic mechanism；56th, discharge tong rotating mechanism；57th, discharge tong rotation
Rotate force motor；58th, discharge tong silica gel bellows；59th, flange D；510th, flange C；551st, discharge tong mounting seat；552nd, go out
Feed collet pawl；553rd, U-shaped discharging clamping jaw front end；554th, discharge grip block；555th, block is gripped；556th, jointed shaft II；
6th, discharge lowering or hoisting gear；61st, discharge crane；62nd, discharge lift cylinder；63rd, discharge elevating mechanism；64th, discharge
Lift material mold.
Embodiment
Embodiments of the invention are described further below in conjunction with the accompanying drawings：
As shown in Figure 1-Figure 3, supersonic wave cleaning machine of the present invention, including cleaning machine main body 1, cleaning machine main body 1
One end sets charging lowering or hoisting gear 3, and the other end of cleaning machine main body 1 sets discharging lowering or hoisting gear 6, and the inner side of cleaning machine main body 1 is set
Material transfer device 4 is put, the both ends of material transfer device 4 are engaged with charging lowering or hoisting gear 3 and discharging lowering or hoisting gear 6 respectively,
Corresponding charging lowering or hoisting gear 3 sets charging tong device 2 in the side of cleaning machine main body 1, and the corresponding lowering or hoisting gear 6 that discharges is cleaning
The side of owner's body 1 is provided with discharging tong device 5.
Described cleaning machine main body 1 includes framework 11, and cleaning liquid pool 12, the bottom weldering of cleaning liquid pool 12 are fixed on framework 11
Connect ultrasonic transducer 13, the bottom of cleaning liquid pool 12 is additionally provided with Raw material pail fixing mould 14, clean on liquid pool 12 set into
Liquid mouth, cleaning liquid pool 12 top set overfall 16 and liquid level detecting switch 17, the cleaning machine main body 1 of the side of charging tong device 2
Upper setting water injection pipe 15.
As shown in fig. 4-5, described charging tong device 2 includes charging tong support 21, feeds on tong support 21
Feed collet hand telescopic cylinder 22 is installed into, charging tong telescopic cylinder 22 connects charging tong telescoping mechanism 24, and charging tong stretches
The front end connection charging elastic cylinder 23 of tong of mechanism 24, the elastic front end of the cylinder 23 connection charging tong elastic mechanism of charging tong
25, charging tong device 2 is fixed in cleaning machine main body 1 by feeding tong support 21.
Described charging tong elastic mechanism 25 includes charging tong mounting seat 251, the both ends point of charging tong mounting seat 251
Not by the be hinged charging clamping jaw 252 of jointed shaft I 255, charging clamping jaw 252 front end sets U-shaped charging clamping jaw front end 253, U-shaped charging
The inner side of clamping jaw front end 253 sets charging grip block 254, and the rear end of charging tong mounting seat 251 sets flange A27, feeds tong
The front end of support 21 sets flange B28, and charging tong silica gel bellows 26 are set between flange A27 and flange B28.
As shown in fig. 6, described charging lowering or hoisting gear 3 includes charging crane 31, charging is fixed in charging crane 31
Lift cylinder 32, the charging connection charging elevating mechanism 33 of lift cylinder 32, charging elevating mechanism 33 bottom connection charging lifting thing
Expect mould 34.
As shown in fig. 7, described material transfer device 4 includes material transfer mounting bracket 41, material transfer mounting bracket
41 tops set material transfer lift cylinders 42, the top connection plate 47 of material transfer lift cylinder 42, are set on installing plate 47
Material transfer flat-removing air cyclinder 43 is put, the both sides of material transfer flat-removing air cyclinder 43 set rail plate 48, material transfer translation gas respectively
Cylinder 43 connects mounting blocks 49, and two side bottoms of mounting blocks 49 are provided with sliding shoe 410, and sliding shoe 410 matches with rail plate 48
Close, the top of mounting blocks 49 connects one end of material transfer clamping and fixing body 46 by contiguous block 411, and material transfer is fixedly clamped
The other end connection material transfer of mechanism 46 is fixedly clamped mould 461, and material transfer flat-removing air cyclinder 43 is also connected with material transfer pine
Tight cylinder 44, the inner side material transfer of external part connection material transfer clamping and fixing body 46 of the elastic cylinder 44 of material transfer clamp
The fixture 452 of the one end of movable device 45, material transfer clamp the other end connection material transfer clamping activity of movable device 45
Mould 451, it is corresponding that material transfer clamps flexible mould 451 and the material transfer mould 461 that is fixedly clamped.
As illustrated in figs. 8-9, described discharging tong device 5 includes discharging tong support 51, and discharging tong support 51 pushes up
Portion sets discharging tong rotating mechanism 56, and discharging tong rotating mechanism 56 is by transmitting band connection discharging tong rotary power motor
57, the inner side of discharging tong rotating mechanism 56 sets discharging tong telescopic cylinder 52, and discharging tong telescopic cylinder 52 connects out feed collet
Hand telescoping mechanism 54, the front end connection discharging elastic cylinder 53 of tong of discharging tong telescoping mechanism 54, discharge the elastic cylinder of tong
53 front ends connection discharging tong elastic mechanism 55, discharging tong device 5 is fixed on cleaning machine main body 1 by the tong support 51 that discharges
On.
Described discharging tong elastic mechanism 55 includes discharging tong mounting seat 551, the both ends of discharging tong mounting seat 551
Respectively by the be hinged discharging clamping jaw 552 of jointed shaft II 556, discharging clamping jaw 552 front end sets U-shaped discharging clamping jaw front end 553, U-shaped
The inner side of discharging clamping jaw front end 553 sets discharging grip block 554, and the bottom of U-shaped discharging clamping jaw front end 553, which is set, grips block
555, the rear end of discharging tong mounting seat 551 sets flange C510, and the front end of discharging tong support 51 sets flange D59, flange
Discharging tong silica gel bellows 58 are set between C510 and flange D59.
As shown in Figure 10, described discharging lowering or hoisting gear 6 includes discharging crane 61, fixed discharging on the crane 61 that discharges
Lift cylinder 62, the discharging connection discharging elevating mechanism 63 of lift cylinder 62, discharging elevating mechanism 63 bottom connection discharging lifting thing
Expect mould 64.
The Raw material pail cleaning method of described supersonic wave cleaning machine, comprises the following steps：
(1) feed tong device 2 to stretch out Raw material pail from return after the crawl of a upper station, by water injection pipe 15 to Raw material pail
Interior injection cleaning fluid；
(2) charging lowering or hoisting gear 3 rises, and Raw material pail is entered in charging lifting material mold 34, charging tong device 2
Raw material pail is unclamped, lowering or hoisting gear 3 is then fed and declines return, Raw material pail is delivered into cleaning liquid pool 12 bottom from a high position；
(3) import of Raw material pail from cleaning liquid pool 12 is transported to the outlet of cleaning liquid pool 12 by material transfer device 4,
Until Raw material pail is transported in the discharging lifting material mold 64 of discharging lowering or hoisting gear 6；
(4) discharging lowering or hoisting gear 6 rises, and Raw material pail is delivered into a high position from cleaning liquid pool 12 bottom；
(5) the tong device 5 that discharges, which acts, clamps Raw material pail, and the discharging tong rotating mechanism 56 of discharging tong device 5 acts,
Raw material pail is rotated into 180 degree, the cleaning fluid inside material tube is poured out, the tong device 5 that then discharges, which stretches out, delivers to Raw material pail
Next station, the return of discharging tong device 5, anti-phase rotation 180；
(6) repeat the above steps, until the cleaning of all Raw material pails finishes.
Raw material pail conveyer method in the Raw material pail cleaning method of described supersonic wave cleaning machine, is filled by material transfer
4 material transfer is put to clamp flexible mould 451 and the material transfer mould 461 that is fixedly clamped and clamp after Raw material pail rises certain distance
Drive Raw material pail to move the transhipment for completing Raw material pail under cleaning fluid in a manner of translation, make the motion of Raw material pail not with any zero
Part produces friction.
The present invention operation principle and use process：
Charging tong telescopic cylinder 22 acts, and drives charging tong telescoping mechanism 24 to stretch out in place, feeds the elastic gas of tong
Cylinder 23 acts, and drives charging tong elastic mechanism 25 to clamp, captures Raw material pail, then feeds tong telescopic cylinder 22 and drives charging
Tong telescoping mechanism 24 is retracted original position, and Raw material pail is got into supersonic wave cleaning machine work from previous station (Raw material pail cache platform)
Position.
The charging action of lift cylinder 32 drives charging elevating mechanism 33 to rise so that Raw material pail enters charging lifting material mould
In tool 34, water injection pipe 15 starts to inject cleaning fluid in toward Raw material pail, and after injection, charging lift cylinder 32 drives charging lifting
Mechanism 33 drops to original position, and Raw material pail is sent into cleaning liquid pool 12 bottom from a high position, starts automatic cleaning.
Material transfer flat-removing air cyclinder 43 drives the elastic cylinder 44 of material transfer, material transfer to clamp movable device 45 and material
The transhipment grade part of clamping and fixing body 46 moves to the cleaning import of liquid pool 12, and the elastic action of cylinder 44 of material transfer drives material to turn
Fortune clamping movable device 45 acts clamps Raw material pail together with material transfer clamping and fixing body 46, then material transfer lifting air
Cylinder 42 drives above-mentioned part to rise together, so that Raw material pail leaves charging lifting material mold 34 and (but spills Raw material pail
Cleaning fluid liquid level, so as to avoid the gravity of water, while it is cleaned by ultrasonic without stopping), material transfer flat-removing air cyclinder 43 acts meeting
Raw material pail is transported through, material transfer lift cylinder 42 returns raw bits, and Raw material pail falls into the first of Raw material pail fixing mould 14
Individual fixed bit, then the elastic cylinder 44 of material transfer drive material transfer to clamp movable device 45 and return raw bits, unclamp Raw material pail,
Realize the transhipment of Raw material pail.This step repetitive operation can be realized is transported to cleaning fluid by Raw material pail from cleaning liquid pool 12 import bottom
Pond 12 is exported in the discharging lifting material mold 64 of bottom, while is often transported a Raw material pail and had another Raw material pail above
Cleaning liquid pool 12 import bottom is sent in the presence of step.
The action of lift cylinder 62 that discharges drive discharging elevating mechanism 63, discharging lifting material mold 64 and thereon full of clear
The Raw material pail of washing lotion rises, and the elastic action of cylinder 53 of discharging tong drives discharging tong elastic mechanism 55 to clamp Raw material pail, discharging
Lift cylinder 62 drives discharging elevating mechanism 63, discharging lifting material mold 64 to decline return.
Discharging tong rotary power motor 57 starts, and drives discharging tong rotating mechanism 56 to rotate 180 °, so that discharging
Tong telescopic cylinder 52, the elastic cylinder 53 of discharging tong, discharging tong telescoping mechanism 54, discharging tong elastic mechanism 55 and its institute
The Raw material pail of clamping rotates 180 °, and the cleaning fluid in Raw material pail is poured out in cleaning liquid pool, and then discharge tong telescopic cylinder
52 drive the elastic cylinder 53 of discharging tong, discharging tong telescoping mechanism 54, discharging tong elastic mechanism 55 and its clamped original
Charging basket forward extends out next station, and the elastic cylinder 53 of discharging tong drives discharging tong elastic mechanism 55 to unclamp Raw material pail, so
The tong telescopic cylinder 52 that discharges afterwards drives the elastic cylinder 53 of discharging tong, discharging tong telescoping mechanism 54, the discharging elastic machine of tong
Structure 55 is retracted, and the tong rotary power motor 57 that discharges afterwards starts, and drives discharging tong rotating mechanism 56 to reversely rotate 180 °, from
And it is elastic to use feed collet hand telescopic cylinder 52, the elastic cylinder 53 of discharging tong, discharging tong telescoping mechanism 54 and discharging tong
Return after mechanism 55 reversely rotates 180 °, next Raw material pail is waited to discharge.
Above-mentioned steps elaborate a Raw material pail from the overall process for being fed automatically into self-emptying, in actual production process
It is continuous action, i.e., after the completion of a Raw material pail leaves some station, next Raw material pail can occupy this under corresponding actions
Station, so as to realize that line cleans, and the scavenging period of each Raw material pail is identical.
The present invention improves the automaticity in production process, avoids completely artificial dry in Raw material pail cleaning process
In advance, labour is saved, avoids the risk manually cleaned, Aluminum Drum can be made not produced in cleaning process with any parts and rubbed
Wipe, reduce in cleaning process because friction produces the risk of particle, improve cleaning degree.
The present invention is not limited in above-mentioned embodiment, essential scope of the those of ordinary skill in the art in the present invention
The variations, modifications, additions or substitutions inside made, it should also belong to protection scope of the present invention.
Claims (10)
1. a kind of supersonic wave cleaning machine, including cleaning machine main body (1), it is characterised in that：One end of cleaning machine main body (1) set into
Expect lowering or hoisting gear (3), the other end of cleaning machine main body (1) sets discharging lowering or hoisting gear (6), set on the inside of cleaning machine main body (1)
Material transfer device (4), the both ends of material transfer device (4) are respectively with feeding lowering or hoisting gear (3) and discharging lowering or hoisting gear (6) phase
Coordinate, the corresponding lowering or hoisting gear (3) that feeds sets charging tong device (2), corresponding discharging lifting in the side of cleaning machine main body (1)
Device (6) is provided with discharging tong device (5) in the side of cleaning machine main body (1).
2. supersonic wave cleaning machine according to claim 1, it is characterised in that：Described cleaning machine main body (1) includes framework
(11), fixed cleaning liquid pool (12) on framework (11), the bottom welding ultrasonic transducer (13) of cleaning liquid pool (12), cleaning fluid
The bottom in pond (12) is additionally provided with Raw material pail fixing mould (14), and inlet, cleaning liquid pool (12) are set on cleaning liquid pool (12)
Top sets overfall (16) and liquid level detecting switch (17), feeds and note is set in the cleaning machine main body (1) of tong device (2) side
Water pipe (15).
3. supersonic wave cleaning machine according to claim 1, it is characterised in that：Described charging lowering or hoisting gear (3) include into
Expect crane (31), charging lift cylinder (32), charging lift cylinder (32) connection charging liter are fixed in charging crane (31)
Descending mechanism (33), charging elevating mechanism (33) bottom connection charging lifting material mold (34)；
Described discharging lowering or hoisting gear (6) includes discharging crane (61), and discharging lift cylinder is fixed on discharging crane (61)
(62), discharge lift cylinder (62) connection discharging elevating mechanism (63), discharging elevating mechanism (63) bottom connection discharging lifting thing
Expect mould (64).
4. supersonic wave cleaning machine according to claim 1, it is characterised in that：Described charging tong device (2) include into
Feed collet hand support (21), feed and feed collet hand telescopic cylinder (22) is installed on tong support (21), feed tong telescopic cylinder
(22) connection charging tong telescoping mechanism (24), charging tong telescoping mechanism (24) front end connection charging elastic cylinder of tong
(23) the elastic cylinder of tong (23) front end connection charging tong elastic mechanism (25), is fed, charging tong device (2) passes through charging
Tong support (21) is fixed in cleaning machine main body (1).
5. supersonic wave cleaning machine according to claim 4, it is characterised in that：Described charging tong elastic mechanism (25) bag
Charging tong mounting seat (251) is included, charging tong mounting seat (251) both ends pass through the be hinged charging clamping jaw of jointed shaft I (255) respectively
(252), feed clamping jaw (252) front end and U-shaped charging clamping jaw front end (253) is set, set on the inside of U-shaped charging clamping jaw front end (253)
Grip block (254) is fed, the rear end of charging tong mounting seat (251) sets flange A (27), and charging tong support (21) front end is set
Flange B (28) is put, charging tong silica gel bellows (26) are set between flange A (27) and flange B (28).
6. supersonic wave cleaning machine according to claim 1, it is characterised in that：Described discharging tong device (5) includes
Feed collet hand support (51), discharging tong support (51) top set discharging tong rotating mechanism (56), and discharge tong rotating mechanism
(56) by transmitting band connection discharging tong rotary power motor (57), feed collet is set out on the inside of discharging tong rotating mechanism (56)
Hand telescopic cylinder (52), discharging tong telescopic cylinder (52) connection discharging tong telescoping mechanism (54), discharge tong telescoping mechanism
(54) the front end connection discharging elastic cylinder of tong (53), the discharging elastic cylinder of tong (53) front end connection discharging elastic machine of tong
Structure (55), discharging tong device (5) are fixed in cleaning machine main body (1) by the tong support (51) that discharges.
7. supersonic wave cleaning machine according to claim 6, it is characterised in that：Described discharging tong elastic mechanism (55) bag
Feed collet hand mounting seat (551) is included, the both ends of discharging tong mounting seat (551) pass through the be hinged discharging of jointed shaft II (556) respectively
Clamping jaw (552), discharging clamping jaw (552) front end set U-shaped discharging clamping jaw front end (553), U-shaped the interior of clamping jaw front end (553) that discharge
Side sets discharging grip block (554), and the bottom of U-shaped discharging clamping jaw front end (553), which is set, grips block (555), and discharge tong
The rear end of mounting seat (551) sets flange C (510), and discharging tong support (51) front end sets flange D (59), flange C (510)
Discharging tong silica gel bellows (58) are set between flange D (59).
8. supersonic wave cleaning machine according to claim 1, it is characterised in that：Described material transfer device (4) includes thing
Material transhipment mounting bracket (41), material transfer mounting bracket (41) top set material transfer lift cylinder (42), material transfer
Connection plate (47) at the top of lift cylinder (42), material transfer flat-removing air cyclinder (43), material transfer are set on installing plate (47)
Flat-removing air cyclinder (43) both sides set rail plate (48), material transfer flat-removing air cyclinder (43) connection mounting blocks (49), installation respectively
Two side bottoms of block (49) are provided with sliding shoe (410), and sliding shoe (410) is engaged with rail plate (48), mounting blocks (49)
Top connects one end of material transfer clamping and fixing body (46), material transfer clamping and fixing body by contiguous block (411)
(46) other end connection material transfer is fixedly clamped mould (461), and material transfer flat-removing air cyclinder (43) is also connected with material transfer
Elastic cylinder (44), external part connection material transfer clamping and fixing body (46) the inner side material of the elastic cylinder of material transfer (44)
Transhipment clamps the fixture (452) of movable device (45) one end, and material transfer clamps the other end attachment of movable device (45)
Material transhipment clamps flexible mould (451), and material transfer clamps flexible mould (451) and material transfer is fixedly clamped mould (461)
It is corresponding.
A kind of 9. Raw material pail cleaning method of supersonic wave cleaning machine as described in above-mentioned any claim, it is characterised in that：
Comprise the following steps：
(1) feed tong device (2) to stretch out Raw material pail from return after the crawl of a upper station, by water injection pipe (15) to Raw material pail
Interior injection cleaning fluid；
(2) feed lowering or hoisting gear (3) to rise, Raw material pail is entered in charging lifting material mold (34), feed tong device
(2) Raw material pail is unclamped, lowering or hoisting gear (3) is then fed and declines return, Raw material pail is delivered into cleaning liquid pool (12) bottom from a high position；
(3) import of Raw material pail from cleaning liquid pool (12) is transported to by going out for cleaning liquid pool (12) by material transfer device (4)
Mouthful, until the discharging that Raw material pail is transported to discharging lowering or hoisting gear (6) is lifted in material mold (64)；
(4) lowering or hoisting gear (6) that discharges rises, and Raw material pail is delivered into a high position from cleaning liquid pool (12) bottom；
(5) tong device (5) action that discharges clamps Raw material pail, and the discharging tong rotating mechanism (56) of discharging tong device (5) is dynamic
Make, Raw material pail is rotated into 180 degree, the cleaning fluid inside material tube is poured out, the tong device (5) that then discharges is stretched out Raw material pail
Next station is delivered to, discharge tong device (5) return, anti-phase rotation 180；
(6) repeat the above steps, until the cleaning of all Raw material pails finishes.
10. the Raw material pail conveyer method in a kind of Raw material pail cleaning method of supersonic wave cleaning machine as claimed in claim 9,
It is characterized in that：Flexible mould (451) is clamped by the material transfer of material transfer device (4) and material transfer is fixedly clamped mould
Tool (461) is clamped after Raw material pail rises certain distance drives Raw material pail to move completion Raw material pail under cleaning fluid in a manner of translation
Transhipment, the motion of Raw material pail is not produced friction with any parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710781016.4A CN107520187A (en) | 2017-09-01 | 2017-09-01 | Supersonic wave cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710781016.4A CN107520187A (en) | 2017-09-01 | 2017-09-01 | Supersonic wave cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107520187A true CN107520187A (en) | 2017-12-29 |
Family
ID=60683386
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710781016.4A Withdrawn CN107520187A (en) | 2017-09-01 | 2017-09-01 | Supersonic wave cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107520187A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110817432A (en) * | 2019-11-27 | 2020-02-21 | 江苏大亿智能科技有限公司 | Automatic pretreatment connecting device for workpieces |
| CN112845253A (en) * | 2020-12-20 | 2021-05-28 | 黄文强 | Metal forming and cleaning device |
| CN113813421A (en) * | 2021-10-29 | 2021-12-21 | 北华大学 | Disinfection and sterilization method |
-
2017
- 2017-09-01 CN CN201710781016.4A patent/CN107520187A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110817432A (en) * | 2019-11-27 | 2020-02-21 | 江苏大亿智能科技有限公司 | Automatic pretreatment connecting device for workpieces |
| CN110817432B (en) * | 2019-11-27 | 2024-05-24 | 江苏大亿智能科技有限公司 | Automatic pretreatment connection device for workpiece |
| CN112845253A (en) * | 2020-12-20 | 2021-05-28 | 黄文强 | Metal forming and cleaning device |
| CN113813421A (en) * | 2021-10-29 | 2021-12-21 | 北华大学 | Disinfection and sterilization method |
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Application publication date: 20171229 |
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