CN107514412A - A kind of energy-saving hydraulic system power source and work system for batch (-type) acting - Google Patents
A kind of energy-saving hydraulic system power source and work system for batch (-type) acting Download PDFInfo
- Publication number
- CN107514412A CN107514412A CN201610424941.7A CN201610424941A CN107514412A CN 107514412 A CN107514412 A CN 107514412A CN 201610424941 A CN201610424941 A CN 201610424941A CN 107514412 A CN107514412 A CN 107514412A
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- energy
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- power source
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention discloses a kind of energy-saving hydraulic system power source for batch (-type) acting, including motor and hydraulic pump, the hydraulic pump to be connected with motor through power transmission shaft, and flywheel is equipped with power transmission shaft.Low-power machine and high-volume hydraulic pump can be combined by the power source externally carries out moment high-power acting and at a high speed zero load, can greatly save the energy, ensure operating efficiency, and fault rate is extremely low.
Description
Technical field
The present invention relates to hydraulic means field, is moved in particular to a kind of energy-saving hydraulic system for batch (-type) acting
Power source and the energy-conserving hydraulic work system for using the batch (-type) of the power source to do work.
Background technology
In press device field, there are many power to be realized using hydraulic way, such as punch press, plate shearing machine, forming press.
During hydraulic drive, hydraulic system utilizes hydraulic pump by prime mover(Motor, oil-burning machine)Mechanical energy be converted to the pressure energy of liquid,
Energy is transmitted by the change of liquid pressure energy, by the transmission of various control valves and pipeline, by means of hydraulic actuator
Liquid pressure energy is converted to mechanical energy by (hydraulic cylinder or motor), so as to drive operating mechanism, is realized straight reciprocating motion and is returned
Transhipment is dynamic.At present, when needing high-power output, typically powerful motor is equipped with to hydraulic pump, but for batch (-type)
Situation about externally doing work, such as punch press, only just need high-power output in the moment of punching press, and other times only need to remain past
The small-power output moved again, will in the small-power output period if being also equipped with heavy-duty motor in this case
The waste of energy is produced, the energy of now motor output is lost in the form of hydraulic oil heat dissipation, but if is changed to be equipped with
Low-power machine, power demand is unable to reach again needing the moment of high-power output.According to high-voltage energy storage device, although energy
Realize that momentary high power does work, but high-voltage energy storage process is slow, can not realize zero load at a high speed, it is less efficient, simultaneously because tool
There is accumulation of energy process that there is larger heat loss, energy-saving effect is not ideal enough.Therefore, in the hydraulic system of batch (-type) acting,
So far also momentary high power acting is carried out by low-power machine and can be unloaded with energy-saving effect at a high speed without a kind of
Power source.
The content of the invention
It is an object of the invention to provide a kind of energy-saving hydraulic system power source for batch (-type) acting, the power source can will be small
Power motor and high-volume hydraulic pump, which are combined, externally carries out moment high-power acting and at a high speed zero load, can greatly save energy
Source, ensure operating efficiency, and fault rate is extremely low.
To achieve the above object, the present invention takes following technical scheme:
A kind of energy-saving hydraulic system power source for batch (-type) acting, including motor and hydraulic pump, it is characterised in that the liquid
Press pump is connected with motor through power transmission shaft, and flywheel is equipped with power transmission shaft.
Preferably, the power intake of the hydraulic pump is connected through first shaft coupling with described power transmission shaft one end, the electricity
The clutch end of machine is connected through second shaft coupling with the other end of the power transmission shaft.
The present invention also provides a kind of energy-conserving hydraulic work system of batch (-type) acting, including hydraulic actuator, control valve,
Power source and fuel tank, the fuel tank are connected through the first oil circuit with power source, and power source is connected through the second oil circuit with control valve, control
Valve processed is connected through the 3rd oil circuit with fuel tank, and the control valve is also respectively through the 4th oil circuit and the 5th oil circuit and hydraulic actuator phase
Even, the power source is using the above-mentioned energy-saving hydraulic system power source for batch (-type) acting.
The power source has multiple, and is connected in parallel in the control valve.
The hydraulic actuator is hydraulic cylinder or motor.
The piston of the hydraulic cylinder is connected with the drift of punch press.
In above-mentioned technical proposal, flywheel is mounted with the power transmission shaft of motor and hydraulic pump, motor driven hydraulic pump and fly
Wheel operates together, while the energy storage of abundance on flywheel, motor can use smaller power motor, be not required to and hydraulic cylinder
Moment externally do work it is high-power match, hydraulic pump can use high-volume hydraulic pump, in hydraulic cylinder external moment acting,
For example punch press, in punch elements, the energy of punching press moment flywheel can carry out quick release, so that hydraulic cylinder obtains big work(
Rate, complete punching press.Due to the size of flywheel can do it is larger, acting moment rotating speed will not lose a lot, after acting according to
It is unloaded at a high speed so as to realize that larger rotating speed can so be kept, so as to realize power cycle rapidly and efficiently.It can therefore be seen that this
The power source of patent and the energy-conserving hydraulic work system thus formed, have the following advantages that:1st, high energy-conservation, is avoided using high-power
Motor, save electric energy, while it is unloaded when hydraulic oil can directly flow back to fuel tank, substantially without heat loss;2nd, noise is low, compared to motor
For direct flywheel driven and bent axle mode of work-doing, friction is small, and noise is very low;3rd, this power source structure is very simple, avoids multiple
Miscellaneous transmission process, not easy break-down.
Brief description of the drawings
Fig. 1 is power source structural representation of the present invention;
Fig. 2 is Fig. 1 along AA directions perspective view;
Fig. 3 is hydraulic system structure diagram of the present invention.
Embodiment
Below in conjunction with the accompanying drawings, the present invention will be further described:
As depicted in figs. 1 and 2, this energy-saving hydraulic system power source 17 for being used for batch (-type) acting provides motive power by motor 3, electricity
The power output shaft 7 of machine 3 is connected through second shaft coupling 6 with one end of power transmission shaft 5, and the other end of power transmission shaft 5 is through first shaft coupling 9
It is connected with the power input shaft 8 of hydraulic pump 1.So motor 3 can drive hydraulic pump 1 to be operated by power transmission shaft 5.It is being driven
Flywheel 2 is fixed with axle 5, flywheel 2 rotates with hydraulic pump 1, carries out energy stores and release.This power source is in motor and liquid
Flywheel on the power transmission shaft of press pump, motor driven hydraulic pump and flywheel operate together, while energy storage on flywheel,
The external moment acting of hydraulic cylinder, for example punch press, in punch elements, the energy of punching press moment flywheel can carry out quick release, from
And it is high-power to obtain hydraulic cylinder, punching press is completed.This patent allows the hydraulic pump for selecting larger flow, and the motor of smaller power is simultaneously
The flywheel of large-size is equipped with, rotation stores sufficient energy at a high speed due to flywheel, and very big work can be produced in acting
It is firmly high-power so as to bring, and when flywheel energy is sufficiently large, acting rear flywheel rotating speed will not be lost a lot, so as to make
Hydraulic pump keeps running at high speed, and realizes unloaded at a high speed.
Fig. 3 is energy-saving hydraulic system work structure diagram, and hydraulic cylinder 11 is hydraulic actuator, available for punch press, is cut
Trigger, forming press etc., for example be connected with the drift of punch press and externally done work.Hydraulic cylinder 11 is through the 4th oil circuit 12 and the 5th
Oil circuit 13 is connected with control valve 14, and control valve 14 is connected through the second oil circuit 16 with power source 17, and power source 17 is through the first oil circuit 18
It is connected with fuel tank 19, fuel tank 19 is connected through the 3rd oil circuit 15 with control valve.It can also be connected in parallel on multiple power sources in control valve,
To increase output oil amount.This hydraulic system is as a result of the above-mentioned power source with energy-saving effect so that whole system section
Energy positive effect, noise is low, does not break down substantially.
The present embodiment is to present inventive concept and the explanation realized, is not limited, in structure of the present invention
Under think of, without the technical scheme that substantially converts still in protection domain.
Claims (6)
1. a kind of energy-saving hydraulic system power source for batch (-type) acting, including motor and hydraulic pump, it is characterised in that described
Hydraulic pump is connected with motor through power transmission shaft, and flywheel is equipped with power transmission shaft.
2. the energy-saving hydraulic system power source for batch (-type) acting as claimed in claim 1, it is characterised in that the hydraulic pressure
The power intake of pump is connected through first shaft coupling with described power transmission shaft one end, and the clutch end of the motor is through the second shaft coupling
Device is connected with the other end of the power transmission shaft.
3. a kind of energy-conserving hydraulic work system of batch (-type) acting, including hydraulic actuator, control valve, power source and oil
Case, the fuel tank are connected through the first oil circuit with power source, and power source is connected through the second oil circuit with control valve, and control valve is through the 3rd oil
Road is connected with fuel tank, and the control valve is also connected through the 4th oil circuit and the 5th oil circuit with hydraulic actuator respectively, and its feature exists
In the power source is the energy-saving hydraulic system power source for being used for batch (-type) acting described in claim 1 or 2.
4. the energy-conserving hydraulic work system of batch (-type) acting as claimed in claim 3, it is characterised in that the power source has more
It is individual, and be connected in parallel in the control valve.
5. the energy-conserving hydraulic work system of the batch (-type) acting as described in claim 3 or 4, it is characterised in that the hydraulic pressure is held
Units are hydraulic cylinder or motor.
6. the energy-conserving hydraulic work system of batch (-type) acting as claimed in claim 5, it is characterised in that the work of the hydraulic cylinder
Plug is connected with the drift of punch press.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610424941.7A CN107514412A (en) | 2016-06-15 | 2016-06-15 | A kind of energy-saving hydraulic system power source and work system for batch (-type) acting |
Applications Claiming Priority (1)
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CN201610424941.7A CN107514412A (en) | 2016-06-15 | 2016-06-15 | A kind of energy-saving hydraulic system power source and work system for batch (-type) acting |
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CN107514412A true CN107514412A (en) | 2017-12-26 |
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CN201610424941.7A Pending CN107514412A (en) | 2016-06-15 | 2016-06-15 | A kind of energy-saving hydraulic system power source and work system for batch (-type) acting |
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CN2114031U (en) * | 1992-03-05 | 1992-08-26 | 肖谋廷 | Low-loss of energy engine |
TW434369B (en) * | 1999-08-04 | 2001-05-16 | Liou Shr Jen | Power generating machine |
US20020069916A1 (en) * | 2000-12-08 | 2002-06-13 | Ferguson Alan L. | Method and apparatus for determining a valve status |
CN1504634A (en) * | 2002-11-18 | 2004-06-16 | 李克义 | High power drive mechanism |
CN1786486A (en) * | 2004-12-07 | 2006-06-14 | 沃尔沃建造设备控股(瑞典)有限公司 | Hydraulic control circuit and method thereof |
CN101354023A (en) * | 2008-09-19 | 2009-01-28 | 三一重工股份有限公司 | Main power system of concrete delivery pump and concrete delivery pump |
CN102797728A (en) * | 2011-12-29 | 2012-11-28 | 南京工程学院 | Variable flywheel-based energy-saving hydraulic vibration system and working mode thereof |
CN103375373A (en) * | 2012-04-17 | 2013-10-30 | 彭志平 | Soft power source, soft power transmission device, soft power machine and soft driver |
CN103867531A (en) * | 2014-03-14 | 2014-06-18 | 上海电气液压气动有限公司 | Hydraulic power supply providing system |
US20140331661A1 (en) * | 2011-12-28 | 2014-11-13 | Volvo Construction Equipment Ab | Engine control method of construction machine |
CN205219783U (en) * | 2015-11-25 | 2016-05-11 | 浙江大学舟山海洋研究中心 | Big stroke high velocity ram machine drive arrangement of formula is united to machine liquid |
-
2016
- 2016-06-15 CN CN201610424941.7A patent/CN107514412A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2114031U (en) * | 1992-03-05 | 1992-08-26 | 肖谋廷 | Low-loss of energy engine |
TW434369B (en) * | 1999-08-04 | 2001-05-16 | Liou Shr Jen | Power generating machine |
US20020069916A1 (en) * | 2000-12-08 | 2002-06-13 | Ferguson Alan L. | Method and apparatus for determining a valve status |
CN1504634A (en) * | 2002-11-18 | 2004-06-16 | 李克义 | High power drive mechanism |
CN1786486A (en) * | 2004-12-07 | 2006-06-14 | 沃尔沃建造设备控股(瑞典)有限公司 | Hydraulic control circuit and method thereof |
CN101354023A (en) * | 2008-09-19 | 2009-01-28 | 三一重工股份有限公司 | Main power system of concrete delivery pump and concrete delivery pump |
US20140331661A1 (en) * | 2011-12-28 | 2014-11-13 | Volvo Construction Equipment Ab | Engine control method of construction machine |
CN102797728A (en) * | 2011-12-29 | 2012-11-28 | 南京工程学院 | Variable flywheel-based energy-saving hydraulic vibration system and working mode thereof |
CN103375373A (en) * | 2012-04-17 | 2013-10-30 | 彭志平 | Soft power source, soft power transmission device, soft power machine and soft driver |
CN103867531A (en) * | 2014-03-14 | 2014-06-18 | 上海电气液压气动有限公司 | Hydraulic power supply providing system |
CN205219783U (en) * | 2015-11-25 | 2016-05-11 | 浙江大学舟山海洋研究中心 | Big stroke high velocity ram machine drive arrangement of formula is united to machine liquid |
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