CN107513221A - A kind of processing method of environment-friendly type automobile inner decoration part - Google Patents

A kind of processing method of environment-friendly type automobile inner decoration part Download PDF

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Publication number
CN107513221A
CN107513221A CN201710902604.9A CN201710902604A CN107513221A CN 107513221 A CN107513221 A CN 107513221A CN 201710902604 A CN201710902604 A CN 201710902604A CN 107513221 A CN107513221 A CN 107513221A
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CN
China
Prior art keywords
parts
environment
coconut shell
decoration part
friendly type
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Pending
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CN201710902604.9A
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Chinese (zh)
Inventor
温同民
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Anhui Jiaming New Mstar Technology Ltd
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Anhui Jiaming New Mstar Technology Ltd
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Priority to CN201710902604.9A priority Critical patent/CN107513221A/en
Publication of CN107513221A publication Critical patent/CN107513221A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0862Nickel
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/06Biodegradable
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/24Crystallisation aids

Abstract

The invention belongs to environment-friendly type automobile inner decoration part processing technique field, and in particular to a kind of processing method of environment-friendly type automobile inner decoration part, including raw material prepares, mixed powder prepares and injected plastics material.The present invention has advantages below compared with prior art:In the present invention reconstruct particle is prepared using nanometer coconut shell flour and Ni40 powder, the impurity on its surface can be removed, change nanometer coconut shell flour microstructural flaws, improve nanometer coconut shell flour and the binding ability at the PP composite material interface of high melting speed, compared to rare-earth element modified sisal fiber, further increase the tensile resistance and impact wear resistance of composite, Distance Shortened between the free hydroxyl of the fiber molecule of nanometer coconut shell flour, the hydrogen bond quantity increase formed, adhesion increases, products obtained therefrom is nontoxic, free from extraneous odour, it is degradable, for preparing automotive upholstery comfortableness, aesthetic property is preferable, the durability of material can be improved.

Description

A kind of processing method of environment-friendly type automobile inner decoration part
Technical field
The invention belongs to environment-friendly type automobile inner decoration part processing technique field, and in particular to a kind of environment-friendly type automobile inner decoration part Processing method.
Background technology
In recent years, world car recoverable amount is growing day by day, just with increasing influence power change people work and Life, the rapid development of auto industry are faced with three major issues:Energy consumption, environmental protection and safety, wherein environment inside car problem have turned into Social concerns focus, strengthened with existing polyurethane, polyvinyl chloride and chemical fibre general for the automotive upholstery of main component All over harmful material, such as various volatile organic matters of formaldehyde, benzene, toluene is contained, on the other hand, these chemical fibre interior trims Part can discharge a large amount of suffocative toxic gases when burning, be that automobile occurs during accident fire " the first killer ", because This, the development of auto industry proposes of fine quality, lightweight, environmental protection, the demand of safety to vehicle inside decoration material, researches and develops high-performance ring Protect the important directions that interior trim new material has become new material and inside gadget product research field, the ring based on biological material Protecting interior trim new material includes pure biological material and ecological composite material, for seat, instrument board, internal and external ornament lath and face Material, can be achieved comfortableness, aesthetic property and the nontoxic, free from extraneous odour of vehicle inside decoration part, while have good energy absorption capacity and shock resistance Ability, but its resistance to ag(e)ing and wearability are unable to reach requirement, while larger hygroscopicity be present in string, with base The caking property of material resin is poor, and impact strength is low, string compared with chemical synthetic fiber, exist microstructural flaws and Impurity, the associativity of fiber and vertical interface is had a strong impact on, and then influence the overall mechanical property of composite, therefore, it is necessary to Further it is improved on this basis.
The content of the invention
The purpose of the present invention is to be directed to the problem of existing, there is provided a kind of processing method of environment-friendly type automobile inner decoration part.
The present invention is achieved by the following technical solutions:A kind of processing method of environment-friendly type automobile inner decoration part, including with Lower step:
(1)Prepare raw material by weight:Melt flow rate is 12.8-13.2g/10min polypropylene 65-75 parts, Ni40 powder 8-12 parts, nanometer coconut shell flour 22-28 parts, the macromole nucleating agent 3-5 parts with benzene ring structure, ethylene acrylic acid co polymer grafting Maleic anhydride 6-10 parts, antioxidant 1-2 parts, polyvinyl alcohol 0.7-1.5 parts;
(2)By Ni40 powder that granularity is 600-800nm with nanometer coconut shell flour in the ethanol solution that mass concentration is 45-55% Ultrasonic disperse 40-60 minutes, then add polyvinyl alcohol, solid-liquid mass ratio 4-6, using rotating speed as 6000-8000 revs/min of spray Mist is dried, and is heat-treated 1-2 hours under conditions of being 400-600 DEG C in temperature, screening obtains mixed powder;
(3)Above-mentioned mixed powder is uniform in high-speed mixer and mixing with surplus stock, then add in double screw extruder, temperature It is set as 190-230 DEG C, rotating speed 35r/min, extruded, pelletizing obtains modified polypropene pellet, then adds in injection machine Product is prepared.
As further improvement of these options, the particle diameter of the nanometer coconut shell flour is less than 200nm;It is described that there is phenyl ring The macromole nucleating agent of structure is one kind in polystyrene, PSAN;The antioxidant is antioxidant 1010;The particle diameter of the mixed powder is 10-30 μm;The injection temperature that the injection obtains product is 220-240 DEG C, mould temperature Spend for 40-50 DEG C.
The polymer melt blending that the macromole nucleating agent with benzene ring structure can be formed with polypropylene, is had There is the polymer of rigid chain link.
The nanometer coconut shell flour contains ash content 0.61%, lignin 36.51%, cellulose 53.06%, pentosan 29.27%, fiber Element contains pentosan 20.54%, and main component is sodium hydroxide in ash content.
The present invention has advantages below compared with prior art:In the present invention weight is prepared using nanometer coconut shell flour and Ni40 powder Structure particle, the impurity on its surface can be removed, change nanometer coconut shell flour microstructural flaws, improve nanometer coconut shell flour and Gao Rong Melt the binding ability at the PP composite material interface of speed, compared to rare-earth element modified sisal fiber, further increase multiple The tensile resistance and impact wear resistance of condensation material, Distance Shortened between the free hydroxyl of the fiber molecule of nanometer coconut shell flour, The hydrogen bond quantity increase formed, adhesion increase, products obtained therefrom is nontoxic, free from extraneous odour, degradable, for preparing automotive upholstery Comfortableness, aesthetic property are preferable, it is possible to increase the durability of material.
Embodiment
Embodiment 1
A kind of processing method of environment-friendly type automobile inner decoration part, comprises the following steps:
(1)Prepare raw material by weight:Melt flow rate is 70 parts of 13g/10min polypropylene, 10 parts of Ni40 powder, nano coconut 25 parts of shell powder, 8 parts of 4 parts of macromole nucleating agent, ethylene acrylic acid co polymer grafted maleic anhydride, the antioxidant with benzene ring structure 1.5 parts, 1.2 parts of polyvinyl alcohol;
(2)By Ni40 powder that granularity is 600-800nm and nanometer coconut shell flour in the ethanol solution that mass concentration is 50% it is ultrasonic It is scattered 50 minutes, then add polyvinyl alcohol, solid-liquid mass ratio 5, using rotating speed as 7000 revs/min of spray drying, in temperature To be heat-treated 1.5 hours under conditions of 500 DEG C, screening obtains mixed powder;
(3)Above-mentioned mixed powder is uniform in high-speed mixer and mixing with surplus stock, then add in double screw extruder, temperature It is set as 210 DEG C, rotating speed 35r/min, extruded, pelletizing obtains modified polypropene pellet, then adds in injection machine and prepares Obtain product.
Wherein, the particle diameter of the nanometer coconut shell flour is less than 200nm;The macromole nucleating agent with benzene ring structure is poly- Styrene;The antioxidant is antioxidant 1010;The particle diameter of the mixed powder is 10-30 μm;The injection obtains product Injection temperature is 230 DEG C, and mold temperature is 45 DEG C.
Embodiment 2
A kind of processing method of environment-friendly type automobile inner decoration part, comprises the following steps:
(1)Prepare raw material by weight:Melt flow rate is 75 parts of 12.8g/10min polypropylene, Ni40 powder 12 part, nanometer 22 parts of coconut shell flour, 10 parts of 3 parts of macromole nucleating agent, the ethylene acrylic acid co polymer grafted maleic anhydride with benzene ring structure, resist 2 parts of oxygen agent, 1.5 parts of polyvinyl alcohol;
(2)By Ni40 powder that granularity is 600-800nm and nanometer coconut shell flour in the ethanol solution that mass concentration is 55% it is ultrasonic It is scattered 40 minutes, then add polyvinyl alcohol, solid-liquid mass ratio 6, using rotating speed as 8000 revs/min of spray drying, in temperature To be heat-treated 1 hour under conditions of 600 DEG C, screening obtains mixed powder;
(3)Above-mentioned mixed powder is uniform in high-speed mixer and mixing with surplus stock, then add in double screw extruder, temperature It is set as 190 DEG C, rotating speed 35r/min, extruded, pelletizing obtains modified polypropene pellet, then adds in injection machine and prepares Obtain product.
Wherein, the particle diameter of the nanometer coconut shell flour is less than 200nm;The macromole nucleating agent with benzene ring structure is poly- SAN;The antioxidant is antioxidant 1010;The particle diameter of the mixed powder is 10-30 μm;The note The injection temperature that modeling obtains product is 220 DEG C, and mold temperature is 50 DEG C.
Embodiment 3
A kind of processing method of environment-friendly type automobile inner decoration part, comprises the following steps:
(1)Prepare raw material by weight:Melt flow rate is 65 parts of 13.2g/10min polypropylene, Ni40 powder 8 part, nanometer 28 parts of coconut shell flour, 6 parts of 5 parts of macromole nucleating agent, ethylene acrylic acid co polymer grafted maleic anhydride, the antioxygen with benzene ring structure 1 part of agent, 0.7 part of polyvinyl alcohol;
(2)By Ni40 powder that granularity is 600-800nm and nanometer coconut shell flour in the ethanol solution that mass concentration is 45% it is ultrasonic It is scattered 60 minutes, then add polyvinyl alcohol, solid-liquid mass ratio 4, using rotating speed as 6000 revs/min of spray drying, in temperature To be heat-treated 2 hours under conditions of 400 DEG C, screening obtains mixed powder;
(3)Above-mentioned mixed powder is uniform in high-speed mixer and mixing with surplus stock, then add in double screw extruder, temperature It is set as 230 DEG C, rotating speed 35r/min, extruded, pelletizing obtains modified polypropene pellet, then adds in injection machine and prepares Obtain product.
Wherein, the particle diameter of the nanometer coconut shell flour is less than 200nm;The macromole nucleating agent with benzene ring structure is poly- Styrene;The antioxidant is antioxidant 1010;The particle diameter of the mixed powder is 10-30 μm;The injection obtains product Injection temperature is 240 DEG C, and mold temperature is 40 DEG C.
Control group 1 is set, by step in embodiment 1(2)Remove, remaining content is constant;Control group 2 is set, by embodiment 1 Middle nanometer coconut shell flour replace with etc. can total amount length be 2mm sisal fiber, remaining content is constant;Control group 3 is set, will be real Apply the macromole nucleating agent with benzene ring structure in example 1 and replace with the small molecule nucleator without benzene ring structure, remaining content is not Become;Control group 4 is set, Ni40 powder in embodiment 1 is replaced with etc. to the rare earth of weight(La(NO33·6H2O), remaining content It is constant;
Resulting materials are prepared to above each group method and carry out performance detection, the draw speed of the low speed elongation at break is 100mm/min, the draw speed of high speed fracture extension rate is 500mm/min, and the scratch resistance occurs significantly should to estimate Power turn white scratch power be defined, obtain following result:
Table 1
Group High speed fracture extension rate(%) Low speed elongation at break(%) Bending modulus(MPa) -40℃IZOD(J/m) Scratch resistance(N)
Embodiment 1 270 385 1970 520 20
Embodiment 2 265 380 1960 515 19
Embodiment 3 270 385 1965 520 20
Control group 1 95 220 1830 340 12
Control group 2 110 250 1870 370 14
Control group 3 120 260 1890 450 16
Control group 4 190 300 1920 480 17
It can be seen that by data in table 1 and prepare that resulting materials combination property is preferable, and outward appearance is preferable in the present invention, wearability shows Write and improve, service life extends.

Claims (4)

1. a kind of processing method of environment-friendly type automobile inner decoration part, it is characterised in that comprise the following steps:
(1)Prepare raw material by weight:Melt flow rate is 12.8-13.2g/10min polypropylene 65-75 parts, Ni40 powder 8-12 parts, nanometer coconut shell flour 22-28 parts, the macromole nucleating agent 3-5 parts with benzene ring structure, ethylene acrylic acid co polymer grafting Maleic anhydride 6-10 parts, antioxidant 1-2 parts, polyvinyl alcohol 0.7-1.5 parts;
(2)By Ni40 powder that granularity is 600-800nm with nanometer coconut shell flour in the ethanol solution that mass concentration is 45-55% Ultrasonic disperse 40-60 minutes, then add polyvinyl alcohol, solid-liquid mass ratio 4-6, using rotating speed as 6000-8000 revs/min of spray Mist is dried, and is heat-treated 1-2 hours under conditions of being 400-600 DEG C in temperature, screening obtains mixed powder;
(3)Above-mentioned mixed powder is uniform in high-speed mixer and mixing with surplus stock, then add in double screw extruder, temperature It is set as 190-230 DEG C, rotating speed 35r/min, extruded, pelletizing obtains modified polypropene pellet, then adds in injection machine Product is prepared.
A kind of 2. processing method of environment-friendly type automobile inner decoration part as claimed in claim 1, it is characterised in that the nanometer coconut shell flour Particle diameter be less than 200nm;The macromole nucleating agent with benzene ring structure is polystyrene, polystyrene-acrylonitrile copolymerization One kind in thing;The antioxidant is antioxidant 1010.
3. a kind of processing method of environment-friendly type automobile inner decoration part as claimed in claim 1, it is characterised in that the mixed powder Particle diameter is 10-30 μm.
4. a kind of processing method of environment-friendly type automobile inner decoration part as claimed in claim 1, it is characterised in that the injection is produced The injection temperature of product is 220-240 DEG C, and mold temperature is 40-50 DEG C.
CN201710902604.9A 2017-09-29 2017-09-29 A kind of processing method of environment-friendly type automobile inner decoration part Pending CN107513221A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102206380A (en) * 2011-04-11 2011-10-05 山东理工大学 Preparation method of composite material for automobile door plate
CN102558665A (en) * 2010-12-23 2012-07-11 上海普利特复合材料股份有限公司 Polypropylene composition for automotive upholstery and preparation method of polypropylene composition
CN102964675A (en) * 2011-09-01 2013-03-13 合肥杰事杰新材料股份有限公司 Scraping-resistant toughened reinforced flame-retardant polypropylene material and preparation method and application thereof
CN104194150A (en) * 2014-08-25 2014-12-10 宁波帅特龙集团有限公司 Method for preparing biodegradable automotive upholstery

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102558665A (en) * 2010-12-23 2012-07-11 上海普利特复合材料股份有限公司 Polypropylene composition for automotive upholstery and preparation method of polypropylene composition
CN102206380A (en) * 2011-04-11 2011-10-05 山东理工大学 Preparation method of composite material for automobile door plate
CN102964675A (en) * 2011-09-01 2013-03-13 合肥杰事杰新材料股份有限公司 Scraping-resistant toughened reinforced flame-retardant polypropylene material and preparation method and application thereof
CN104194150A (en) * 2014-08-25 2014-12-10 宁波帅特龙集团有限公司 Method for preparing biodegradable automotive upholstery

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
朱国才 等编著: "《生物质还原氧化锰矿工艺与技术》", 30 April 2014, 冶金工业出版社 *
辛忠 著: "《小分子调控大分子结晶:理论与实践》", 31 August 2016, 华东理工大学出版社 *

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Application publication date: 20171226