CN107512906A - A kind of anti-reduction X9R type ceramic capacitor dielectric materials and preparation method thereof - Google Patents

A kind of anti-reduction X9R type ceramic capacitor dielectric materials and preparation method thereof Download PDF

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CN107512906A
CN107512906A CN201610436840.1A CN201610436840A CN107512906A CN 107512906 A CN107512906 A CN 107512906A CN 201610436840 A CN201610436840 A CN 201610436840A CN 107512906 A CN107512906 A CN 107512906A
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王晓慧
沈正波
李龙土
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Tsinghua University
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Abstract

The invention discloses a kind of anti-reduction X9R type ceramic capacitor dielectric materials and preparation method thereof.The molecular formula of compound of the present invention is 0.90BaTiO3‑0.10Bi0.5A0.5TiO3, wherein, A is Na or K.The anti-reduction X9R type ceramic capacitor dielectric materials of the present invention, it includes compound and secondary doping agent;Secondary doping agent includes MnO2, component A and B component;Component A is Nb2O5And/or Ta2O5;B component is CeO2、CaZrO3At least one of with MgO;The mass ratio of secondary doping agent and compound is 0.5~2.0:100.Its preparation method, comprises the following steps:By compound and secondary doping agent mixing and ball milling, drying, sieving, ceramic powder is obtained;After ceramic powder tabletting, sintered in reducing atmosphere stove, that is, obtain anti-reduction X9R type ceramic capacitor dielectric materials.Present media material temperature stability is good, and (Δ C/C25)≤± 15% can be met in wider temperature range (55~200 DEG C), and dielectric constant is high, good reliability;Its preparation method is simple, and cost is cheap, and environmental sound.

Description

A kind of anti-reduction X9R type ceramic capacitor dielectric materials and preparation method thereof
Technical field
The present invention relates to a kind of anti-reduction X9R type ceramic capacitor dielectric materials and preparation method thereof, belong to electronics member device The technical field of ceramic material of part.
Background technology
Multilayer ceramic capacitor (Multilayer Ceramic Capacitor, abbreviation MLCC), due to high capacitance, Small size, low cost, high reliability and excellent high frequency characteristics, are widely used in the fields such as electronics, communication, Aero-Space, It is one of current most popular passive electronic components.
According to International Electronics Industry Association (Electronic Industries Association, EIA) EIA standards, X9R types capacitor is on the basis of 25 DEG C of capacitance, in the range of -55~200 DEG C, rate of change of capacitance (Δ C/C25)≤± 15%.In fields such as automobile, oil drilling, Aero-Space, military projects, involved all kinds of electronic components needs bear higher Operating temperature.For example, high-power phased-array radar, armored vehicle, missile-borne/arrow carry circuit, the engine system of aerospace equipment Electronic equipment of oil and gas reserves etc. is united and seeks, the hot operation temperature that its extreme harsh working environment is required to MLCC is prolonged More than 150 DEG C are reached, or even to reach more than 200 DEG C.Obvious X7R and X8R types capacitor can not meet actual demand, he Use temperature upper limit be respectively 125 DEG C and 150 DEG C.Therefore, higher temperature stable type X9R type condenser dielectric materials are researched and developed Material, has very important actual application value.
Noble metal is gradually instead of to reduce the base-metal inner-electrode such as MLCC production costs, Ni, Cu.And base metal is in air When being sintered under atmosphere, it is easy to be oxidized and be easy to ceramic material and react, deteriorate conductive capability, lose the work of interior electrode With.Therefore base-metal inner-electrode MLCC must be sintered under reducing atmosphere, but now necessarily require dielectric substance in also Primordial Qi Do not turn into semiconductor under being sintered under atmosphere, and there are sufficiently high insulaion resistance and excellent dielectric properties.
At present, Large Copacity temperature-stable MLCC dielectric materials are mainly by barium titanate (BaTiO3) composition.BaTiO3It is a kind of Ferroelectric material, there is typical ABO3Perovskite structure, there is very high dielectric constant at room temperature, 2000~4000 can be reached, It is highly suitable as dielectric material.But higher than after Curie temperature (about 120~130 DEG C), dielectric constant can drastically decline, sternly Ghost image rings MLCC temperature stability, limits application under the high temperature conditions.
The content of the invention
It is an object of the invention to provide a kind of anti-reduction X9R type ceramic capacitor dielectric materials and preparation method thereof, this hair Bright dielectric material temperature stability is good, can meet in the wider temperature range (- 55~200 DEG C) (Δ C/C25)≤± 15%, and dielectric constant is high, good reliability;Its preparation method is simple, and cost is cheap, and environmental sound.
Compound provided by the invention, its molecular formula are 0.90BaTiO3-0.10Bi0.5A0.5TiO3, wherein, A is Na or K.
Present invention also offers the preparation method of above-mentioned compound, comprise the following steps:(1) by Bi2O3、A2CO3With TiO2After mixing and ball milling, drying, sieving and pre-burning, Bi is obtained0.5A0.5TiO3Powder;
(2) by the Bi0.5A0.5TiO3Powder and BaTiO3After mixing and ball milling, drying, sieving and pre-burning, that is, obtain described Compound.
In above-mentioned method, the Bi2O3, the A2CO3With the TiO2Mol ratio be 1:1:4;
The Bi0.5A0.5TiO3Powder and the BaTiO3Mol ratio be 1:9.
In above-mentioned method, in the step (1), the medium of the ball milling is selected from ethanol and/or isopropanol, the ball milling Time can be 16~24h, concretely 24h or 20~24h;The temperature of the drying is 60~80 DEG C, concretely 70 DEG C Or 65~75 DEG C, the time of the drying is 8~12h, concretely 12h or 10~12h;The screen number of the sieving is 60 ~120 mesh, concretely 100 mesh or 70~110 mesh;The temperature of the pre-burning be 850~950 DEG C, concretely 900 DEG C or 880~930 DEG C, the time of the pre-burning is 1~3h, concretely 3h or 1.5~3h;
In the step (2), the average grain diameter of the barium titanate can be 10~100nm, concretely 50nm, 20~80nm Or 30~100nm;The medium of the ball milling is deionized water, and the time of the ball milling can be 16~24h, concretely 24h or 20~24h;The temperature of the drying can be 100~120 DEG C, concretely 100 DEG C or 100~110 DEG C, the time of the drying For 8~12h, concretely 12h or 10~12h;The screen number of the sieving can be 60~120 mesh, concretely 100 mesh or 80~110 mesh;The temperature of the pre-burning can be 950~1100 DEG C, concretely 1050 DEG C, 1000~1050 DEG C or 1000~ 1100 DEG C, the time of the pre-burning can be 2~8h, concretely 8h, 6~8h or 3~8h.
Present invention also offers a kind of anti-reduction X9R type ceramic capacitor dielectric materials, it includes above-mentioned compound and two Secondary dopant;
The secondary doping agent includes MnO2, component A and B component;The component A is Nb2O5And/or Ta2O5;The B groups It is divided into CeO2、CaZrO3At least one of with MgO;
The mass ratio of the secondary doping agent and the compound is 0.5~2.0:100.
In above-mentioned dielectric material, the MnO2Mass ratio with the compound can be 0.1~1.0:100;
The component A and the mol ratio of the compound can be 1.0~4.0:100;
The mass ratio of the B component and the compound can be 0.5~2.0:100.
The present invention, the anti-reduction X9R types ceramic capacitor dielectric material are made up of the compound and secondary doping agent.
In the present invention, the secondary doping agent is by MnO2、Nb2O5And CaZrO3Composition;
The concrete component content of the anti-reduction X9R type ceramic capacitor dielectric materials is as follows:The MnO2With it is described 0.90BaTiO3-0.10Bi0.5Na0.5TiO3Mass ratio can be 0.3:99.7、0.4:99.6、0.5:99.5th, 0.3~0.6:100 Or 0.1~0.6:100;
The Nb2O5With the 0.90BaTiO3-0.10Bi0.5Na0.5TiO3Mol ratio can be 2.0:98.0 or 1.0~ 3.0:100;
The CaZrO3With the 0.90BaTiO3-0.10Bi0.5Na0.5TiO3Mass ratio can be 1.0:99.0 or 0.1~ 1.5:100.
Invention further provides the preparation method of above-mentioned dielectric material, comprise the following steps:By the compound With the secondary doping agent mixing and ball milling, drying, sieving, ceramic powder is obtained;After the ceramic powder tabletting, Sintered in reducing atmosphere stove, that is, obtain the anti-reduction X9R type ceramic capacitor dielectric materials.
In above-mentioned preparation method, the reducing atmosphere of the reducing atmosphere stove is N2/H2
The process of the sintering comprises the following steps:
1) 300~400 DEG C are risen to 150~200 DEG C/h heating rate, is incubated 0.5~2h;
2) in the reducing atmosphere, humidify simultaneously, partial pressure of oxygen is controlled 10-9~10-13In atm, with 150~200 DEG C/temperature rises to 1150~1200 DEG C and is sintered, and be incubated 1~3 hour by h heating rate;
3) partial pressure of oxygen is controlled 10-4~10-5Atm anneals, and is cooled the temperature to 200~300 DEG C/h rate of temperature fall 800~1100 DEG C, 2.5~4h is incubated, room temperature is cooled to the reducing atmosphere stove.
In the present invention, room temperature refers to 10~30 DEG C.
In above-mentioned preparation method, the medium of the ball milling is deionized water, and the time of the ball milling can be 16~24h, Concretely 24h;
The temperature of the drying can be 100~120 DEG C, concretely 100 DEG C or 100~115 DEG C, the time of the drying Can be 6~12h, concretely 12h or 8~12h;
The screen number of the sieving can be 60~120 mesh, concretely 100 mesh, 80~110 mesh or 70~120 mesh.
In above-mentioned preparation method, the tableting processes are that the ceramic powder is mixed into pressure with organic binder bond Piece;
The mass ratio of the ceramic powder and the organic binder bond is 100:1.5~3.0.
In the present invention, the organic binder bond is binding agent commonly used in the art, and concretely mass percentage concentration is 5% PVOH (PVA) solution and/or polyvinyl acetal (PVB) solution;
The method of the tabletting is carried out according to this area conventional method.
The present invention has advantages below:
Anti- reduction X9R type ceramic capacitor dielectric materials provided by the invention, temperature stability is good, can be in wider temperature Spend and meet (Δ C/C25)≤± 15% in scope (- 55~200 DEG C), and dielectric constant is high, good reliability.The present invention is significantly The Curie temperature of the anti-reduction ceramic capacitor dielectric material of X9R types is improved, has widened its temperature use range, it is held temperature Rate of change disclosure satisfy that EIA X9R standards;Dielectric material room temperature dielectric constant > 2000, room temperature loss < 2%, room temperature resistance Rate > 1012Ω·cm.Using the formula and technique of the present invention, the X9R type reduction-resistant ceramic dielectric materials of function admirable can be obtained Material, sintering temperature is relatively low, and technique is simple, and cost is cheap, and environmental sound.The anti-reduction X9R type ceramic medium materials of the present invention Have broad application prospects, and domestic research in this respect at present is still far from perfect, and is also not carried out scale industrialization. Anti- reduction X9R type ceramic capacitor dielectric materials provided by the present invention and preparation method thereof, have good application prospect and Industrialization prospect.
Brief description of the drawings
Fig. 1 is the dielectric constant with temperature changing rule of 1~sample of ceramic capacitor dielectric material sample 3 in embodiment 1.
Fig. 2 is that the temperature coefficient of capacitance of 1~sample of ceramic capacitor dielectric material sample 3 in embodiment 1 varies with temperature rule Rule.
Fig. 3 is the SEM photograph of ceramic capacitor dielectric material sample 1 in embodiment 1.
Embodiment
Experimental method used in following embodiments is conventional method unless otherwise specified.
Material used, reagent etc., unless otherwise specified, are commercially obtained in following embodiments.
The preparation of the anti-reduction ceramic capacitor dielectric material of embodiment 1, X9R types and performance detection
By the pure Bi of chemistry2O3、Na2CO3And TiO2According to mol ratio 1:1:4 ratio carries out weighing mixing, using ethanol as Ball-milling medium (presses 1g total raw materials:10ml ethanol), ball milling 24h, 12h is dried in 70 DEG C of air dry oven, with 100 mesh sieve Cross and be sieved to crucible, pre-burning 3h obtains Bi at 900 DEG C0.5Na0.5TiO3(Chinese:Bismuth-sodium titanate) powder;
By the BaTiO that average grain diameter is 50nm3(Chinese:Barium titanate) with obtained bismuth-sodium titanate powder according to mole Than 9:1 ratio weighs mixing, using deionized water as medium ball milling 24h, 12h is dried in 100 DEG C of air dry oven, with 100 Mesh sieve, which is crossed, is sieved to crucible, and pre-burning 8h obtains barium titanate-bismuth-sodium titanate (0.90BaTiO at 1050 DEG C3- 0.10Bi0.5A0.5TiO3) compound.
By the 0.90BaTiO of gained3-0.10Bi0.5Na0.5TiO3Compound is mixed with secondary doping agent.Secondary doping Agent is by MnO2、Nb2O5And CaZrO3Composition, wherein MnO2With 0.90BaTiO3-0.10Bi0.5Na0.5TiO3Mass ratio be followed successively by 0.3:99.7、0.4:99.6、0.5:99.5 Nb2O5With 0.90BaTiO3-0.10Bi0.5Na0.5TiO3Mol ratio be 2.0: 98.0 CaZrO3With 0.90BaTiO3-0.10Bi0.5Na0.5TiO3Mass ratio be 1.0:99.0.Mix according to the above ratio, to go Ionized water is ball-milling medium ball milling 24h, and 12h is dried in 100 DEG C of air dry oven, is sieved with 100 mesh sieve, obtains ceramics Material powder.It is 5% polyvinyl acetal (PVB) solution for organic binder bond using mass percentage concentration, to ceramic material Organic binder bond is added in powder to be granulated, and a diameter of 10mm, thickness 1mm disc-shaped green compact are depressed in 2Mpa pressure.
It is sintered in reducing atmosphere stove, 400 DEG C of dumping 2h is raised to 200 DEG C/h heating rate in atmosphere furnace;Connect And temperature is raised to 1150 DEG C with same heating rate be sintered, be incubated 3 hours, should during need to be passed through N2/H2, together When humidify, by partial pressure of oxygen control 10-12atm;Annealed under the conditions of weak oxide, Control for Kiln Temperature is incubated 2.5h, oxygen at 1050 DEG C Partial pressure is controlled 10-4In the range of atm;Room temperature (20~30 DEG C) is cooled to the furnace after the completion of last sintering procedure, that is, obtains anti-go back Former X9R types ceramic capacitor dielectric material.
Anti- reduction X9R type ceramic capacitor dielectric materials obtained above are according to MnO2With 0.90BaTiO3- 0.10Bi0.5Na0.5TiO3Mass ratio be followed successively by 0.3:99.7、0.4:99.6、0.5:99.5 are respectively labeled as sample 1,2 and 3, As shown in table 1.
Upper silver electrode is burnt into the above-mentioned ceramic disks sample both sides sintered, wafer capacitance device is made, then tests and counts The relative dielectric constant of ceramics sample, loss angle tangent, temperature coefficient of capacitance, insulation resistivity.Gained sample 1-3 is normal with respect to dielectric Number, rate of change of capacitance variation with temperature, as shown in Fig. 1 and accompanying drawing 2.From Fig. 1 and Fig. 2, the present invention adulterates appropriate MnO2、 Nb2O5And CaZrO30.90BaTiO afterwards3-0.10Bi0.5Na0.5TiO3Composite ceramic material, have within the scope of very wide temperature Stable temperature characterisitic, meets X9R standards, i.e., rate of change of capacitance meet in the range of -55~200 DEG C (Δ C/C25)≤± 15%, it may be used as the anti-reduction ceramic capacitor dielectric material of X9R types.Electrical performance testing result is as shown in table 2, can by table 2 Know, meet the anti-reduction 0.90BaTiO of X9R characteristic requirements3-0.10Bi0.5Na0.5TiO3Composite ceramics has preferably insulation special Property and relatively low room temperature loss.Fig. 3 is the microstructure photo of sample 1, from the figure 3, it may be seen that meeting the anti-reduction of X9R characteristic requirements 0.90BaTiO3-0.10Bi0.5Na0.5TiO3Composite ceramics densified sintering product, averagely about 0.5 μm of crystallite dimension.
Each component accounts for the addition of total amount in table 1, ceramic capacitor dielectric material sample 1-3
Total amount refers to concrete component and compound 0.90BaTiO in secondary doping agent3-0.10Bi0.5A0.5TiO3Quality Summation.
The electric performance test result of table 2, ceramic capacitor dielectric material sample 1-3

Claims (10)

  1. A kind of 1. compound, it is characterised in that:The molecular formula of the compound is 0.90BaTiO3-0.10Bi0.5A0.5TiO3, its In, A is Na or K.
  2. 2. the preparation method of the compound described in claim 1, comprises the following steps:(1) by Bi2O3、A2CO3And TiO2Mix ball After mill, drying, sieving and pre-burning, Bi is obtained0.5A0.5TiO3Powder;
    (2) by the Bi0.5A0.5TiO3Powder and BaTiO3After mixing and ball milling, drying, sieving and pre-burning, that is, obtain described compound Thing.
  3. 3. according to the method for claim 2, it is characterised in that:The Bi2O3, the A2CO3With the TiO2Mol ratio For 1:1:4;
    The Bi0.5A0.5TiO3Powder and the BaTiO3Mol ratio be 1:9.
  4. 4. according to the method in claim 2 or 3, it is characterised in that:In the step (1), the medium of the ball milling is selected from Ethanol and/or isopropanol, the time of the ball milling is 16~24h;The temperature of the drying be 60~80 DEG C, the drying when Between be 8~12h;The screen number of the sieving is 60~120 mesh;The temperature of the pre-burning is 850~950 DEG C, the pre-burning Time be 1~3h;
    In the step (2), the average grain diameter of the barium titanate is 10~100nm;The medium of the ball milling is deionized water, institute The time for stating ball milling is 16~24h;The temperature of the drying is 100~120 DEG C, and the time of the drying is 8~12h;It is described The screen number of sieving is 60~120 mesh;The temperature of the pre-burning is 950~1100 DEG C, and the time of the pre-burning is 2~8h.
  5. A kind of 5. anti-reduction X9R type ceramic capacitor dielectric materials, it is characterised in that:It includes compound described in claim 1 With secondary doping agent;
    The secondary doping agent includes MnO2, component A and B component;The component A is Nb2O5And/or Ta2O5;The B component is CeO2、CaZrO3At least one of with MgO;
    The mass ratio of the secondary doping agent and the compound is 0.5~2.0:100.
  6. 6. dielectric material according to claim 5, it is characterised in that:The MnO2Mass ratio with the compound is 0.1 ~1.0:100;
    The component A and the mol ratio of the compound are 1.0~4.0:100;
    The mass ratio of the B component and the compound is 0.1~2.0:100.
  7. 7. the dielectric material according to claim 5 or 6, it is characterised in that:The anti-reduction X9R type ceramic capacitor dielectrics Material is made up of the compound and secondary doping agent.
  8. 8. the preparation method of the dielectric material any one of claim 5-7, comprises the following steps:By the compound and The secondary doping agent mixing and ball milling, drying, sieving, obtain ceramic powder;After the ceramic powder tabletting, Sintered in reducing atmosphere stove, that is, obtain the anti-reduction X9R type ceramic capacitor dielectric materials.
  9. 9. preparation method according to claim 8, it is characterised in that:The reducing atmosphere of the reducing atmosphere stove is N2/H2
    The process of the sintering comprises the following steps:
    1) 300~400 DEG C are risen to 150~200 DEG C/h heating rate, is incubated 0.5~2h;
    2) in the reducing atmosphere, humidify simultaneously, partial pressure of oxygen is controlled 10-9~10-13In atm, with 150~200 DEG C/h's Temperature is risen to 1150~1200 DEG C and is sintered by heating rate, and is incubated 1~3 hour;
    3) partial pressure of oxygen is controlled 10-4~10-5Atm anneals, 800 are cooled the temperature to 200~300 DEG C/h rate of temperature fall~ 1100 DEG C, 2.5~4h is incubated, room temperature is cooled to the reducing atmosphere stove.
  10. 10. preparation method according to claim 8 or claim 9, it is characterised in that:The medium of the ball milling is deionized water, institute The time for stating ball milling is 16~24h;
    The temperature of the drying is 100~120 DEG C, and the time of the drying is 6~12h;
    The screen number of the sieving is 60~120 mesh;
    In methods described, the tableting processes are by the ceramic powder and organic binder bond mixed pressuring plate;
    The mass ratio of the ceramic powder and the organic binder bond is 100:1.5~3.0.
CN201610436840.1A 2016-06-17 2016-06-17 A kind of anti-reduction X9R type ceramic capacitor dielectric materials and preparation method thereof Pending CN107512906A (en)

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CN110128132A (en) * 2019-05-22 2019-08-16 北京工业大学 Unleaded medium material for multilayer ceramic capacitors of a kind of ultra-wide temperature fine grain height Jie and preparation method thereof
CN110304916A (en) * 2019-04-25 2019-10-08 武汉理工大学 A kind of anti-reduction BaTiO3Base media ceramic and preparation method
CN112939597A (en) * 2021-04-06 2021-06-11 上海大学 PTCR thermal sensitive ceramic material and preparation method thereof
CN113307622A (en) * 2021-07-07 2021-08-27 天津大学 High-performance reduction-resistant barium titanate-based dielectric ceramic and preparation method thereof
CN113666738A (en) * 2021-08-31 2021-11-19 华南理工大学 Barium titanate-based X9R dielectric material for multilayer ceramic capacitor and preparation method thereof
CN114031394A (en) * 2021-10-22 2022-02-11 江苏钧瓷科技有限公司 Method for improving reduction resistance of PTCR (thermal sensitive ceramic)

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CN102363579A (en) * 2011-06-21 2012-02-29 天津大学 High performance multilayer ceramic capacitor medium and preparation method thereof

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CN110304916A (en) * 2019-04-25 2019-10-08 武汉理工大学 A kind of anti-reduction BaTiO3Base media ceramic and preparation method
CN110304916B (en) * 2019-04-25 2022-01-04 武汉理工大学 Anti-reduction BaTiO3Base medium ceramic and preparation method thereof
CN110128132A (en) * 2019-05-22 2019-08-16 北京工业大学 Unleaded medium material for multilayer ceramic capacitors of a kind of ultra-wide temperature fine grain height Jie and preparation method thereof
CN112939597A (en) * 2021-04-06 2021-06-11 上海大学 PTCR thermal sensitive ceramic material and preparation method thereof
CN113307622A (en) * 2021-07-07 2021-08-27 天津大学 High-performance reduction-resistant barium titanate-based dielectric ceramic and preparation method thereof
CN113307622B (en) * 2021-07-07 2023-03-10 天津大学 High-performance reduction-resistant barium titanate-based dielectric ceramic and preparation method thereof
CN113666738A (en) * 2021-08-31 2021-11-19 华南理工大学 Barium titanate-based X9R dielectric material for multilayer ceramic capacitor and preparation method thereof
CN114031394A (en) * 2021-10-22 2022-02-11 江苏钧瓷科技有限公司 Method for improving reduction resistance of PTCR (thermal sensitive ceramic)

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