The content of the invention
It is an object of the invention to provide a kind of high-performance fiber concrete of C140 strength grades and preparation method thereof, sheet
Invention is first using cellulose fibre, rice hull ash, modified carbon nano-tube, cement, flyash, river sand, rubble, chemical admixture
(including water reducer, exciting agent, defoamer), water are prepared for a kind of with high volume stability, high tenacity, high-durability, superelevation
The fiber high performance concrete of the C140 strength grades of intensity, overcome big, easy to crack, poor durability of normal concrete fragility etc.
Deficiency.By add with volcano ash effect, physics filing effect and " interior maintenance action " rice hull ash, have toughening effect and
The cellulose fibre of " interior maintenance action ", and the modified carbon nano-tube of microfibre filled toughening effect can be played etc., each component
Between collaboration improve concrete performance, and then be configured to a kind of there is high intensity, high volume stability, high-durability and compared with high-ductility
The high-performance fiber concrete of the C140 strength grades of property.
To achieve the above object, technical scheme disclosed by the invention is:
A kind of high-performance fiber concrete of C140 strength grades, include the raw material of following mass fractions:
Cement 465-480 parts, water 100-110 parts, river sand 730-760 parts, rubble 1000-1050 parts, flyash 55-95
Part, rice hull ash 55-75 parts, silicon ash 55-75 parts, water reducer 13-14.5 parts, exciting agent 15-15.5 parts, cellulose fibre 1.1-
1.8 parts, hydroxyl modification carbon nano tube dispersion liquid 30-33 parts, defoamer 2.4-2.5 parts.
Preferably, in the concrete each component using mass fraction calculate optimal match ratio content as:
472 parts of cement, 108 parts of water, 1020 parts of rubble, 750 parts of river sand, 68 parts of flyash, 68 parts of rice hull ash, silicon ash 68
Part, 13.8 parts of water reducer, 15.2 parts of exciting agent, 1.6 parts of cellulose fibre, 32 parts of hydroxyl modification carbon nano tube dispersion liquid, defoaming
2.5 parts of agent.
The cement is PO52.5R level Portland cements.
Thick river sand during the river sand selection grading is good, modulus of fineness 2.8-3.2.
Artificial rubble based on the rubble selection lime stone, particle size range 5-16mm, according to continuous size fraction grading.
Described flyash uses the high-quality I grade of flyash of power plant, and its 45 μm of square hole screens are tailed over no more than 12%, water demand ratio
No more than 95%, specific surface area should be greater than 400m2/kg。
The mass percent of silica is not less than 93% in the silicon ash, and pozzolanic activity index is more than 90%, averagely
0.1-0.15 μm of particle diameter, specific surface area are more than 15m2/g。
The water reducer is polycarboxylate high performance water-reducing agent, and solid content 20%, water-reducing rate is more than 25%.
The defoamer uses U.S.'s Hexion AXILAT DF6352DD defoamers.
The rice hull ash is to be burned at a temperature of 650-800 DEG C by rice husk, be made using ball mill grinding 20-30min
Powder grey powder, its dioxide-containing silica are more than 90%, and particle diameter is 10-75 μm, and specific surface area is in 40-100m2Between/g.
The exciting agent uses Organic-inorganic composite exciting agent, composite exciting agent according to following mass percent meters original
Material compounding forms:
Sodium sulphate 60-68%, calcium chloride 30-38%, triethanolamine 1.5-2%.
The cellulose fibre is UF500 cellulose fibres, length 2-3mm, a diameter of 15-20 μm, tensile strength >=
900MPa, modulus of elasticity >=8.5GPa, fracture elongation reach 10%, proportion 1.1g/cm3。
The hydroxyl modification carbon nano tube dispersion liquid is by made from following methods:
1) compound concentration is the 2.0M NaOH aqueous solution, weighs the NaOH water that 2 parts of multi-walled carbon nanotubes add 100 parts of preparations
In solution, 5min is ultrasonically treated;Carbon nano tube dispersion liquid is poured into autoclave, 180 DEG C of reaction 120min after sealing;It is cold afterwards
But to room temperature, centrifuge, add deionized water and dilute and wash, remove clear liquid;Ultrasonic 10min again, stirring, vinylidene chloride filter
Membrane filtration, gained solid product are washed to filtrate as neutrality;12h is dried at 40 DEG C, obtains the oxygen-containing functional groups such as surface hydroxyl
Modified multiwalled carbon nanotube;
2) modified multiwalled carbon nanotube, the surface-active of the oxygen-containing functional groups such as the surface hydroxyl prepared in step 1) are weighed
98 parts of 0.5 part of agent, 0.1 part of defoamer and deionized water, surfactant, defoamer and modified carbon nano-tube are distributed to successively
In deionized water, stirring, CNT is set to be soaked completely by aqueous surfactant solution;It is ultrasonically treated 30min;Afterwards to scattered
Liquid carries out centrifugal sedimentation;
3) supernatant liquid is crossed into 300 mesh filter clothes, obtains carbon nano tube dispersion liquid 1;The CNT that bottom precipitation is reunited
Ultrasonic 60min is carried out again according to step 2), obtains carbon nano tube dispersion liquid 2, hydroxyl modification in carbon nano tube dispersion liquid 1 and 2
Multi-walled carbon nanotube uniform and stable can disperse in water.
The average caliber of the multi-walled carbon nanotube is 40-50nm, and length is 10-20 μm, purity >=98%;
The surfactant is Triton X-100;The defoamer uses U.S. Hexion AXILAT
DF6352DD defoamers.
Present invention also offers a kind of preparation method of the high-performance fiber concrete of C140 strength grades, including following step
Suddenly:
1) 13-14.5 parts water reducer and 30-33 part hydroxyl modification carbon nano tube dispersion liquids are added to the 25% of total Water
Water in, be designated as the aqueous solution 1;Load weighted 2.4-2.5 parts defoamer is added in 25% water, be designated as the aqueous solution 2;
2) added 730-760 parts river sand, 1000-1050 parts rubble, 1.1-1.8 parts cellulose fibre is weighed in mass ratio
Into mixer, uniform stirring 2-3min;
3) 465-480 parts cement, 55-95 parts flyash, 55-75 parts rice hull ash, 55-75 part silicon ashes then, are sequentially added
With 15-15.5 part exciting agents, then 50% water of total water consumption is added in mixer, uniform stirring 2-3min;
4) then to the aqueous solution 1 added in mixer in step 1), uniform stirring 3-4min;
5) mobility of mixture is finally observed, continues the aqueous solution 2 that will be prepared in step 1), uniform stirring 3-5min,
Discharging, obtain prepared concrete mix;And it is molded, conserves.
Concrete formation is to be conserved in water with maintenance process in preparation method:Concrete batching system is poured into cast iron die
Middle shaping, jolt ramming, being placed in temperature is in 20 ± 2 DEG C of environment, in the geotextiles of test block surface covering wetting, stands 1d, form removal,
Then conserved in the pond of the saturated limewater solution of standard curing room to required age.
The novelty of the present invention ties up to is mixed with the cellulose fibre with toughness reinforcing and interior maintenance action, tool in concrete
There is a kind of carbon-free rice hull ash of novel active mineral admixture of interior maintenance action, and changing with toughness reinforcing and nano-filled effect
Property multi-walled carbon nanotube.Synergy between each component can promote binder materials aquation more abundant, improve in concrete
The microcosmic composition in portion, reduce detrimental voids quantity, make concrete inner structure more closely knit, finally prepare with high intensity,
High tenacity, high-durability, the novel high-performance fiber concrete material of high volume stability.
Compared with the prior art, the beneficial effects of the invention are as follows:
1) cellulose fibre used in the present invention has natural hydrophily and high-elastic model point, can effectively suppress mixed
The formation and development of the microcracks caused by factor such as solidifying native plastic shrinkage, drying shrinkage, temperature change;Cellulose fiber surface has very
Strong bond stress, there is good cementitiousness with cement matrix, prevent spike protein gene in concrete cracking, prevent crack
Further development, and the fracture of fiber can increase the energy dissipation capacity of concrete;In addition, cellulose fibre has unique fiber
Cavity structure and huge specific surface area, its cavity structure can store partial moisture, play " interior maintenance action ", promote coagulation
The heat evolution velocity of soil.Therefore, it is resistance to can to improve mechanical property and cracking resistance, the impervious and freeze thawing resistance of concrete etc. for cellulose fibre
Long performance.
2) rice hull ash obtained in the present invention by combusting rice hull, grinding contains more than 90% silica, has higher
Pozzolanic activity, the particle of rice hull ash is tiny (particle is 10-75 μm), concrete dynamic modulus and net road structure inside rice hull ash particle
Huge specific surface area is made it have, 40-100m can be reached2/g.Therefore, incorporation rice hull ash can make gelling material particles more
Uniformly, grading is good, can play filling role, and then increase the cohesiveness of concrete;It is secondly as big inside rice hull ash
The microcellular structure of amount can water storage, play " interior maintenance action ";Further, since there is rice hull ash the volcanic ash similar to silicon ash to live
Property, the Ca (OH) in partially or completely silicon ash, with concrete system can be replaced2The fine and close hard aquation sulphur aluminium of reaction generation
Sour calcium, improve the rupture strength of concrete, compression strength, tensile splitting strength, endurance quality;Finally, rice hull ash is as agricultural
Waste material, construction material replacing partial cement is used as after being processed to, can reduced due in rice husk burning and cement production process
CO2Discharge capacity, and then concrete cost is reduced, the recycling of agricultural wastes is realized, reaches the purpose of energy-conserving and environment-protective.
3) present invention is disperseed and is ultrasonically treated to multi-walled carbon nanotube using surfactant, is not cutting off carbon nanometer
Pipe and do not destroy on the basis of its surface texture, obtain can in water stable dispersion modified multiwalled carbon nanotube dispersion liquid.
Due to the nanometer size effect and skin effect of CNT, bridge linking effect is played as nano-scale fiber, control nanoscale splits
The appearance and development of seam, add intensity of concrete base material etc.;In addition, the micro-packing effect of CNT, can be filled
Most of detrimental voids of inside concrete, increase the compactness of concrete, improve each side such as toughness of concrete, endurance quality
Performance.
Above-mentioned measure can effectively improve the compression strength of concrete, toughness, deformability, endurance quality etc., and strengthen
Adhesion strength and cooperative transformation ability between concrete and shaped steel.The C140 intensity being prepared by the method for the invention
The high-performance fiber concrete of grade, rupture strength are not less than 30.68MPa, and 28d cubic compressive strengths are not less than
142.36MPa, split tensile strength are not less than 6.04MPa not less than adhesion strength between 12.31MPa, with shaped steel, unstable state chlorine from
Sub- transport coefficient DRCMNo more than 16 × 10-14m2/s.The present invention has prepared resistance to superhigh intensity, high volume stability, height
The high-performance fiber concrete of long property and high tenacity, its raw material is easy to get, preparation technology is simple, meets sustainable development and modern times
The requirement that green construction material is applied and promoted, is a kind of green novel high-performance fiber concrete material.
Embodiment
With reference to embodiment, the present invention is described in further detail using embodiment, so that the advantage of the present invention is more easy to
In being readily appreciated by one skilled in the art, but the protection domain being not intended to limit the invention.
The high-performance fiber concrete of C140 strength grades of the present invention, is prepared using following methods:
1) 13-14.5 parts water reducer and 30-33 part hydroxyl modification carbon nano tube dispersion liquids are added to the 25% of total Water
Water in, be designated as the aqueous solution 1;Load weighted 2.4-2.5 parts defoamer is added in 25% water, be designated as the aqueous solution 2;
2) added 730-760 parts river sand, 1000-1050 parts rubble, 1.1-1.8 parts cellulose fibre is weighed in mass ratio
Into mixer, uniform stirring 2-3min;
3) 465-480 parts cement, 55-95 parts flyash, 55-75 parts rice hull ash, 55-75 part silicon ashes then, are sequentially added
With 15-15.5 part exciting agents, then 50% water of total water consumption is added in mixer, uniform stirring 2-3min;
4) then to the aqueous solution 1 added in mixer in step 1), uniform stirring 3-4min;
5) mobility of mixture is finally observed, continues the aqueous solution 2 that will be prepared in step 1), uniform stirring 3-5min,
Discharging, obtain prepared concrete mix;And it is molded, conserves.
Wherein:
Cement used is PO52.5R level Portland cements, and it is good with poly carboxylic acid series water reducer compatibility.
Thick river sand during river sand selection grading used is good, preferably modulus of fineness 2.8-3.2, modulus of fineness are 2.9,
Apparent density is 2.59g/cm3, bulk density 1.48g/cm3。
Artificial rubble based on rubble selection lime stone used, particle size range 5-16mm, according to continuous size fraction grading, table
Sight density is 2.7g/cm3。
Flyash used uses the high-quality I grade of flyash of power plant, and its 45 μm of square hole screens are tailed over no more than 12%, and water demand ratio is not
More than 95%, specific surface area is more than 400m2/kg。
The mass percent of silica is not less than 93% in the silicon ash, and pozzolanic activity index is more than 90%, averagely
0.1 μm -0.15 μm of particle diameter, specific surface area are more than 15m2/g。
Rice hull ash used is to be passed through to burn, using ball mill grinding 20-30min at a temperature of 650-800 DEG C by rice husk
It is made, its dioxide-containing silica is 93.6%, and particle diameter is 10-75 μm, and specific surface area is in 40-100m2Between/g.
Water reducer used is polycarboxylate high performance water-reducing agent, and solid content 20%, pH value is 8.0 or so, and water-reducing rate exists
More than 25%, 7d, 28d compressive strength rate are not less than 150%.
Exciting agent used uses Organic-inorganic composite exciting agent, is formed according to the raw material compounding of following mass percent meters:
Sodium sulphate 60-68%, calcium chloride 30-38%, triethanolamine 1.5-2%.
Defoamer used is U.S.'s Hexion AXILAT DF6352DD defoamers.
The UF500 cellulose fibres that cellulose fibre used is researched and developed for Burkeye companies of the U.S., length 2-3mm, tension are strong
Degree >=900MPa, modulus of elasticity 8.5GPa, proportion 1.1g/cm3, there is good hydrophily, higher bond stress and resistance to
Soda acid performance.
Carbon nano tube dispersion liquid used is hydroxyl modification carbon nano tube dispersion liquid, is to pass through alkali successively by multi-walled carbon nanotube
Hydro-thermal reaction under the conditions of property obtains hydroxyl modification multi-wall carbon nano-tube pipe powder, then with surfactant and auxiliary agent in deionization
Obtained in water after decentralized processing.Preparation method is as follows:
1) compound concentration is 2.0M sodium hydrate aqueous solution, weighs the hydrogen that 2 parts of multi-walled carbon nanotubes add 100 parts of preparations
In aqueous solution of sodium oxide, 5min is ultrasonically treated;It is high that carbon nano tube dispersion liquid is poured into the stainless steel with politef liner
Reactor is pressed, 180 DEG C of reaction 120min after sealing;Room temperature is cooled to after end (centrifugation rate 2000r/ is centrifuged
Min, centrifugation time 30min), then add deionized water and dilute and wash, removing clear liquid, 2 times repeatedly;It is then ultrasonic again
10min, cleaned after stirring by a diameter of 0.2 μm of vinylidene chloride membrane filtration, gained solid product with deionized water to filter
Liquid pH=7;12h is dried at 40 DEG C in vacuum drying oven, obtains the modification multi-wall carbon nano-tube of the oxygen-containing functional groups such as surface hydroxyl
Pipe.
2) modified multiwalled carbon nanotube, the surface-active of the oxygen-containing functional groups such as the surface hydroxyl prepared in step 1) are weighed
98 parts of 0.5 part of agent, 0.1 part of defoamer and deionized water, surfactant, defoamer and modified carbon nano-tube are distributed to successively
In deionized water, stirring, CNT is set to be soaked completely by aqueous surfactant solution;It is ultrasonically treated 30min;Afterwards to scattered
Liquid carries out centrifugal sedimentation (centrifugation rate 2000r/min, centrifugation time 30min).
3) after centrifugation terminates, supernatant liquid is crossed into 300 mesh filter clothes, obtains carbon nano tube dispersion liquid 1;By bottom precipitation (i.e.
The CNT of reunion) according to step 2) ultrasonic 60min is carried out again, obtain carbon nano tube dispersion liquid 2, carbon nano tube dispersion liquid
Hydroxyl modification multi-walled carbon nanotube uniform and stable can disperse in water in 1 and 2.
The average caliber of multi-walled carbon nanotube used is 40-50nm, and length is 10-20 μm, purity >=98%.
Surfactant used is Triton X-100, pH=7.0,63 DEG C of cloud point, is a kind of nonionic table
Face activating agent;Adjuvant used is U.S.'s Hexion AXILAT DF6352DD defoamers.
Concrete curing method is to be conserved in water in preparation method used:Concrete batching system is poured into cast iron die
Middle shaping, jolt ramming, it is placed in the environment that temperature is 20 DEG C ± 2 DEG C, in the geotextiles of test block surface covering wetting, stands 1d, tear open
Mould, then conserved in the pond of the saturated limewater solution of standard curing room to required age.
Specific embodiment is given below to further illustrate preparation method of the present invention.
The match ratio of high-performance fiber concrete in the embodiment 1-3 of table 1 (in terms of the mass fraction of each component)