Summary of the invention
The purpose of the present invention is to provide high-performance fiber concrete of a kind of C90 strength grade and preparation method thereof, originally
Invention uses cellulose fibre, rice hull ash, modified carbon nano-tube, Carboxy polymer, cement, flyash, river sand, broken for the first time
Stone, chemical admixture (including water-reducing agent, exciting agent, defoaming agent), water be prepared for it is a kind of have high volume stability, high tenacity,
High-durability, superhigh intensity C90 strength grade fiber high performance concrete, overcome that normal concrete brittleness is big, Yi Kai
It splits, the deficiencies of durability is poor.There is the rice hull ash of volcano ash effect, physics filing effect and " interior maintenance action " by adding,
Cellulose fibre with toughening effect He " interior maintenance action " has the Carboxy polymer of decrement and toughening effect, with
And the modified carbon nano-tube etc. of microfibre filled toughening effect can be played, collaboration improves concrete performance between each component, in turn
It is configured to a kind of high-performance fiber of C90 strength grade with high intensity, high volume stability, high-durability and higher toughness
Concrete.
To achieve the above object, technical solution disclosed by the invention is:
A kind of high-performance fiber concrete of C90 strength grade, the raw material including following mass fractions:
385-410 parts of cement, 120-135 parts of water, 700-720 parts of river sand, 1020-1050 parts of rubble, flyash 85-105
Part, 45-75 parts of rice hull ash, 7-8 parts of water-reducing agent, 11-13 parts of exciting agent, 1.1-1.8 parts of cellulose fibre, Carboxy polymer
28-30 parts, 14-16 parts of hydroxyl modification carbon nano tube dispersion liquid, 2.0-2.1 parts of defoaming agent.
Preferably, each component optimal match ratio content based on mass fraction in the concrete are as follows:
398 parts of cement, 127 parts of water, 710 parts of river sand, 1040 parts of rubble, 92 parts of flyash, 67 parts of rice hull ash, water-reducing agent
7.2 parts, 11.8 parts of exciting agent, 1.5 parts of cellulose fibre, 29 parts of Carboxy polymer, hydroxyl modification carbon nano tube dispersion liquid
15 parts, 2.1 parts of defoaming agent.
The cement is PO52.5R grades of ordinary portland cements.
Thick river sand during the river sand selection gradation is good, fineness modulus 2.8-3.2.
Artificial rubble based on the rubble selection lime stone, particle size range 5-16mm, according to continuous size fraction gradation.
The flyash uses the high-quality I grade of flyash of power plant, and 45 μm of square hole screens are tailed over no more than 12%, water demand ratio
No more than 95%, specific surface area should be greater than 400m2/kg。
The water-reducing agent is polycarboxylate high performance water-reducing agent, and solid content 20%, water-reducing rate is 25% or more.
The defoaming agent uses U.S.'s Hexion AXILAT DF6352DD defoaming agent.
The rice hull ash be by rice husk 650-800 DEG C at a temperature of burn, be made using ball mill grinding 20-30min
Powder grey powder, dioxide-containing silica are 90% or more, and partial size is 10-75 μm, and specific surface area is in 40-100m2Between/g.
The exciting agent use Organic-inorganic composite exciting agent, composite exciting agent according to following mass percent meters original
Material compounds:
Sodium sulphate 60-68%, calcium chloride 30-38%, triethanolamine 1.5-2%.
The cellulose fibre is UF500 cellulose fibre, and length 2-3mm, diameter is 15-20 μm, tensile strength >=
900MPa, elasticity modulus >=8.5GPa, fracture elongation reach 10%, specific gravity 1.1g/cm3。
The hydroxyl modification carbon nano tube dispersion liquid is as made from following methods:
1) compound concentration is the NaOH aqueous solution of 2.0M, weighs the NaOH water that 100 parts of preparations are added in 2 parts of multi-walled carbon nanotubes
In solution, it is ultrasonically treated 5min;Carbon nano tube dispersion liquid is poured into autoclave, 180 DEG C of reaction 120min after sealing;It is cold afterwards
But to room temperature, centrifuge separation is added deionized water and dilutes and wash, removes clear liquid;Ultrasound 10min again, stirring, vinylidene chloride filter
Film filtering, gained solid product are washed to filtrate as neutrality;Dry 12h, obtains the oxygen-containing functional groups such as surface hydroxyl at 40 DEG C
Modified multiwalled carbon nanotube;
2) modified multiwalled carbon nanotube, the surface-active of the oxygen-containing functional groups such as the surface hydroxyl prepared in step 1) are weighed
0.5 part of agent, 0.1 part of defoaming agent and 98 parts of deionized water, surfactant, defoaming agent and modified carbon nano-tube are successively distributed to
In deionized water, stirring soaks carbon nanotube completely by aqueous surfactant solution;It is ultrasonically treated 30min;Later to dispersion
Liquid carries out centrifugal sedimentation;
3) supernatant liquid is crossed into 300 mesh filter clothes, obtains carbon nano tube dispersion liquid 1;The carbon nanotube that bottom precipitation is reunited
It carries out ultrasound 60min again according to step 2), obtains carbon nano tube dispersion liquid 2, hydroxyl modification in carbon nano tube dispersion liquid 1 and 2
Multi-walled carbon nanotube uniform and stable can disperse in water.
The multi-walled carbon nanotube is averaged caliber as 40-50nm, and length is 10-20 μm, purity >=98%;
The surfactant is Triton X-100;The defoaming agent uses U.S.'s Hexion AXILAT
DF6352DD defoaming agent.
The Carboxy polymer is the organic polymer obtained after mixing by carboxyl styrene emulsion, water and auxiliary agent
Object, raw material composition by percentage to the quality are as follows:
Carboxyl styrene emulsion 48-50%, water 48-50%, auxiliary agent 1-2%.
The carboxyl styrene emulsion solid content is 46%, and film-forming temperature is 15 DEG C, lotion pH=7;
The auxiliary agent is polyacrylate defoaming agent.
The present invention also provides a kind of preparation methods of the high-performance fiber concrete of C90 strength grade, including walk as follows
It is rapid:
1) mass fraction is added to total water for 7-8 parts of water-reducing agent and 14-16 parts of hydroxyl modification carbon nano tube dispersion liquids
In the water of amount 25%, it is denoted as aqueous solution 1;Load weighted 2.0-2.1 parts of defoaming agent is added in the water of total Water 25%, is denoted as
Aqueous solution 2;
2) 700-720 parts of river sand will be weighed in mass ratio, 1020-1050 parts of rubbles, 1.1-1.8 parts of cellulose fibres add
Enter into blender, uniform stirring 2-3min;
3) it is sharp that 385-410 parts of cement, 85-105 parts of flyash, 45-75 parts of rice hull ash and 11-13 parts then, are sequentially added
Agent is sent out, then the water of total Water remaining 50% is added in blender, uniform stirring 2-3min;
4) then to the aqueous solution 1 being added in blender in step 1), uniform stirring 3-4min;
5) mobility for finally observing mixture, continues the aqueous solution 2 and 28-30 parts of Carboxies that will be prepared in step 1)
Polymer, uniform stirring 3-5min discharge to get prepared concrete mix is arrived;And it forms, conserve.
There are two types of methods for concrete formation and maintenance in preparation method:
1) standard curing: being poured into cast iron die molding, jolt ramming for concrete batching system, temperature be 20 DEG C ± 2 DEG C,
1d-2d is stood in the standard curing room of relative humidity >=95%, then demoulding conserves in standard curing room to required age.
2) it is conserved in water: concrete batching system being poured into molding, jolt ramming in cast iron die, being placed in temperature is 20 ± 2 DEG C
Environment in, test block surface covering wetting geotextiles, stand 1d, demoulding, then in the pond of standard curing room (in pond
For saturated limewater solution) in maintenance to required age.
Novelty of the invention ties up to cellulose fibre, the tool being mixed in concrete with toughening and interior maintenance action
There is an a kind of carbon-free rice hull ash of active mineral admixture of interior maintenance action, and the modification with toughening and nano-filled effect is more
Wall carbon nano tube.Synergistic effect between each component can promote cementitious material aquation more abundant, improve inside concrete
Microcosmic composition reduces detrimental voids quantity, keeps concrete inner structure more closely knit, finally prepares with high-intensitive, high-ductility
The high-performance fiber concrete material of property, high-durability, high volume stability.
Compared with the prior art, the beneficial effects of the present invention are:
1) cellulose fibre used in the present invention has natural hydrophily and high-elastic model point, can effectively inhibit mixed
The formation and development of microcrack caused by the factors such as solidifying soil plastic shrinkage, drying shrinkage, temperature change;Cellulose fiber surface has very
Strong bond stress has good cementitiousness with cement matrix, prevents spike protein gene in concrete cracking, prevent crack
Further development, and the fracture of fiber can increase the energy dissipation capacity of concrete;In addition, cellulose fibre has unique fiber
Cavity structure and huge specific surface area, cavity structure can store partial moisture, play " interior maintenance action ", promote coagulation
The heat evolution velocity of soil.Therefore, it is resistance to can be improved mechanical property and cracking resistance, impervious and freeze thawing resistance of concrete etc. for cellulose fibre
Long performance.
2) silica for containing 90% or more in the present invention by the rice hull ash that combusting rice hull, grinding obtain, has higher
Pozzolanic activity, the particle of rice hull ash is tiny (particle be 10-75 μm), the porous and net road structure inside rice hull ash particle
Huge specific surface area is made it have, 40-100m can be reached2/g.Therefore, incorporation rice hull ash can make gelling material particles more
Uniformly, gradation is good, can play filling role, and then increase the cohesiveness of concrete;Secondly as big inside rice hull ash
The microcellular structure of amount can water storage, play " interior maintenance action ";In addition, since rice hull ash is living with volcanic ash similar with silicon ash
Property, the Ca (OH) in partially or completely silicon ash, with concrete system can be replaced2Reaction generates fine and close hard aquation sulphur aluminium
Sour calcium improves flexural strength, compression strength, the tensile splitting strength, endurance quality of concrete;Finally, rice hull ash is as agricultural
Waste material is used as construction material replacing partial cement after being processed to, can reduce due in rice husk burning and cement production process
CO2Discharge amount, and then concrete cost is reduced, it realizes the recycling of agricultural wastes, reaches energy-saving and environment-friendly purpose.
3) present invention is dispersed and is ultrasonically treated to multi-walled carbon nanotube using surfactant, is not cutting off carbon nanometer
It pipe and does not destroy on the basis of its surface texture, obtains the modified multiwalled carbon nanotube dispersion liquid for capableing of stable dispersion in water.
Due to the nanometer size effect and skin effect of carbon nanotube, bridge linking effect is played as nano-scale fiber, control nanoscale is split
The emergence and development of seam increase the intensity etc. of concrete base material;In addition, the micro-packing effect of carbon nanotube, can fill
Most of detrimental voids of inside concrete increase the compactness of concrete, improve the various aspects such as toughness of concrete, endurance quality
Performance.
4) Carboxy polymer used can be improved toughness of concrete, endurance quality and concrete and type in the present invention
Adhesion strength between steel.Firstly, the wetting that a large amount of surface reactive material can increase surface of aggregate in this kind of polymer is made
With the cementitiousness that improvement is gathered materials between matrix effectively prevents the formation and development of microcrack and initial imperfection;In addition, should
The continuous net-shaped structure of the space three-dimensional of quasi polymer is equivalent to microfibre in concrete, can enhance the anti-folding of concrete, resist
Curved intensity improves the toughness of concrete;Polymer can hole inside fill concrete, reduce harmful hole number, improve mixed
The compaction rate of soil is coagulated, and then improves the endurance quality of concrete.
Above-mentioned measure can effectively improve compression strength, toughness, deformability, the endurance quality etc. of concrete, and enhance
Adhesion strength and cooperative transformation ability between concrete and fashioned iron.The C90 intensity that the method is prepared through the invention
The high-performance fiber concrete of grade, 28d cubic compressive strength are not less than 93.28MPa, and split tensile strength is not less than 8.37MPa,
Flexural strength is not less than 4.59MPa, 28d unstable state chloride ion transport not less than the adhesion strength between 21.19MPa, with fashioned iron
Coefficient DRCMNo more than 46 × 10-14m2/s.The present invention prepared with superhigh intensity, high volume stability, high-durability and
The high-performance fiber concrete of high tenacity, raw material are easy to get, preparation process is simple, meet sustainable development and Modern Green is built
The requirement building material application and promoting is a kind of environmentally protective high-performance fiber concrete material.
Specific embodiment
With reference to embodiment, the present invention is described in further detail using embodiment, so that advantage of the invention is easier to
In the protection scope for being readily appreciated by one skilled in the art, but being not intended to restrict the invention.
The high-performance fiber concrete of C90 strength grade of the present invention, is prepared using following methods:
1) water-reducing agent and hydroxyl modification carbon nano tube dispersion liquid are added in 25% aqueous solution, are denoted as aqueous solution 1;It will
Load weighted defoaming agent is added in 25% water, is denoted as aqueous solution 2;
2) it is added in blender river sand, rubble, cellulose fibre is weighed in mass ratio, uniform stirring 2-3min;
3) a part cement, flyash, rice hull ash and exciting agent then, are sequentially added, 50% water is added in blender,
Uniform stirring 2-3min;
4) then to the aqueous solution 1 being added in blender in step 1), uniform stirring 3-4min;
5) mobility of mixture is finally observed, the aqueous solution 2 and Carboxy polymer prepared in step 1) uniformly stir
3-5min is mixed, is discharged, prepared concrete mix, molding, maintenance are obtained.
Wherein:
Cement used is PO52.5R grades of ordinary portland cements, good with poly carboxylic acid series water reducer compatibility.
Thick river sand during river sand selection gradation used is good, fineness modulus 2.8-3.2, preferably fineness modulus are 2.9,
Apparent density is 2.59g/cm3, bulk density 1.48g/cm3。
Artificial rubble based on rubble selection lime stone used, particle size range 5-16mm, according to continuous size fraction gradation, table
Sight density is 2.7g/cm3。
Flyash used uses the high-quality I grade of flyash of power plant, and 45 μm of square hole screens are tailed over no more than 12%, and water demand ratio is not
Greater than 95%, specific surface area is greater than 400m2/kg。
Rice hull ash used be by rice husk 650-800 DEG C at a temperature of through burning, using ball mill grinding 20-30min
It is made, dioxide-containing silica 93.6%, partial size is 10-75 μm, and specific surface area is in 40-100m2Between/g.
Water-reducing agent used is polycarboxylate high performance water-reducing agent, and solid content 20%, pH value is 8.0 or so, and water-reducing rate exists
25% or more, 7d, 28d compressive strength rate are not less than 150%.
Exciting agent used uses Organic-inorganic composite exciting agent, compounds according to the raw material of following mass percent meters:
Sodium sulphate 60-68%, calcium chloride 30-38%, triethanolamine 1.5-2%.
Defoaming agent used is U.S.'s Hexion AXILAT DF6352DD defoaming agent.
UF500 cellulose fibre of the cellulose fibre used for the research and development of U.S. Burkeye company, length 2-3mm, tension are strong
Degree >=900MPa, elasticity modulus 8.5GPa, specific gravity 1.1g/cm3, there is good hydrophily, higher bond stress and resistance to
Soda acid performance.
Carbon nano tube dispersion liquid used is hydroxyl modification carbon nano tube dispersion liquid, is successively to pass through alkali by multi-walled carbon nanotube
Hydro-thermal reaction under the conditions of property obtains hydroxyl modification multi-wall carbon nano-tube pipe powder, then with surfactant and auxiliary agent in deionization
It is obtained after decentralized processing in water.The preparation method is as follows:
1) compound concentration is the sodium hydrate aqueous solution of 2.0M, weighs the hydrogen that 100 parts of preparations are added in 2 parts of multi-walled carbon nanotubes
In aqueous solution of sodium oxide, it is ultrasonically treated 5min;Carbon nano tube dispersion liquid is poured into the height of the stainless steel with politef liner
Press reaction kettle, 180 DEG C of reaction 120min after sealing;After be cooled to room temperature (centrifugation rate 2000r/ be centrifuged
Min, centrifugation time 30min), deionized water is then added and dilutes and washs, removing clear liquid, 2 times repeatedly;It is then ultrasonic again
10min, the vinylidene chloride membrane filtration for being 0.2 μm by diameter after stirring, gained solid product are cleaned with deionized water to filter
Liquid pH=7;Dry 12h at 40 DEG C, obtains the modification multi-wall carbon nano-tube of the oxygen-containing functional groups such as surface hydroxyl in vacuum drying oven
Pipe.
2) modified multiwalled carbon nanotube, the surface-active of the oxygen-containing functional groups such as the surface hydroxyl prepared in step 1) are weighed
0.5 part of agent, 0.1 part of defoaming agent and 98 parts of deionized water, surfactant, defoaming agent and modified carbon nano-tube are successively distributed to
In deionized water, stirring soaks carbon nanotube completely by aqueous surfactant solution;It is ultrasonically treated 30min;Later to dispersion
Liquid carries out centrifugal sedimentation (centrifugation rate 2000r/min, centrifugation time 30min).
3) after being centrifuged, supernatant liquid is crossed into 300 mesh filter clothes, obtains carbon nano tube dispersion liquid 1;(i.e. by bottom precipitation
The carbon nanotube of reunion) carry out ultrasound 60min again according to step 2), obtain carbon nano tube dispersion liquid 2, carbon nano tube dispersion liquid
Hydroxyl modification multi-walled carbon nanotube uniform and stable can disperse in water in 1 and 2.
Multi-walled carbon nanotube used is averaged caliber as 40-50nm, and length is 10-20 μm, purity >=98%.
Surfactant used is Triton X-100, and pH=7.0,63 DEG C of cloud point, be a kind of non-ionic table
Face activating agent;Adjuvant used is U.S.'s Hexion AXILAT DF6352DD defoaming agent.
The Carboxy polymer is the organic polymer obtained after mixing by carboxyl styrene emulsion, water and auxiliary agent
Object, raw material composition by percentage to the quality are as follows:
Carboxyl styrene emulsion 48-50%, water 48-50%, auxiliary agent 1-2%;
Wherein, carboxyl styrene emulsion solid content is 46%, and film-forming temperature is 15 DEG C, carboxyl styrene emulsion pH=7;Auxiliary agent is
Polyacrylate defoaming agent.
There are two types of methods for concrete formation and maintenance in preparation method used:
1) standard curing: being poured into molding, jolt ramming in cast iron die for concrete batching system, is 20 ± 2 DEG C, phase in temperature
To 1-2d is stood in the standard curing room of humidity >=95%, then demoulding conserves in standard curing room to required age.
2) it is conserved in water: concrete batching system being poured into molding, jolt ramming in cast iron die, being placed in temperature is 20 ± 2 DEG C
Environment in, test block surface covering wetting geotextiles, stand 1d, demoulding, then in the pond of standard curing room (in pond
For saturated limewater solution) in maintenance to required age.
Specific embodiment is given below to further illustrate preparation method of the present invention.
The match ratio of high-performance fiber concrete in 1 embodiment 1-3 of table (in terms of the mass fraction of each component)
The performance of high performance concrete in 2 embodiment 1-3 of table
As can be seen from the above Table 2, the high-performance fiber concrete of C90 strength grade of the present invention, 28d cube pressure resistance
Degree is not less than 93.28MPa, and split tensile strength is not less than 8.37MPa, and flexural strength is not less than viscous between 21.19MPa, with fashioned iron
Knotting strength is not less than 4.59MPa, 28d unstable state chloride ion transport coefficient DRCMNo more than 46 × 10-14m2/s.It is possible thereby to see
Out, the high-performance fiber concrete of C90 strength grade prepared by the present invention is a kind of concrete of good performance, is suitable for existing
For green construction material application.
The above description is only an embodiment of the present invention, be in conjunction with specific optimal enforcement mode to it is of the invention it is further in detail
It describes in detail bright, cannot therefore limit the scope of the invention, those skill in the art related utilize present disclosure
With method, or under the premise of not departing from present inventive concept, simple change or replacement is made, all should be considered as of the invention
In protection scope.Protection scope of the present invention should be subject to the protection scope that disclosed claim defines.