A kind of pericarpium zanthoxyli schinifolii package system and method
Technical field
The invention belongs to condiment technical field of preservation of fresh, and in particular to a kind of pericarpium zanthoxyli schinifolii package system and method.
Background technology
Pericarpium zanthoxyli schinifolii has the effect of fragrant stomach invigorating, warming spleen and stomach for dispelling cold, damp dispelling and pain relieving, desinsection removing toxic substances, antipruritic solution raw meat.Various meat can be removed
The stink smell of class;Promote salivary secretion, increase appetite;Distend the blood vessels, so as to play a part of reducing blood pressure.
In modern Sichuan cuisine, dried pepper use largely is replaced using fresh pericarpium zanthoxyli schinifolii, with Sichuan cuisine throughout the country
Popularization, its dosage are also growing day by day.Not easy to maintain but fresh pericarpium zanthoxyli schinifolii is due to aqueous higher, long-distance transport also easily becomes
Matter.Transport is more remote, even if never degenerating, also due to the factor such as weather, environment causes fresh pericarpium zanthoxyli schinifolii mouthfeel to change, influences
Mouthfeel.
In addition, current pericarpium zanthoxyli schinifolii is mostly to dissipate, and it is on-demand, so it is easy to go bad.Although also there is shop to green grass or young crops
Chinese prickly ash carries out inner wrapping sale, but uses hand-filling mostly, and operating efficiency is very low, due to not taking fresh-keeping measure also not
Can solve the problems, such as that its is perishable.
Therefore, how fresh pericarpium zanthoxyli schinifolii is subjected to Preservation Treatment, make it easy to deposit, transport and using be one urgently
Solve the problems, such as.
The content of the invention
For deficiencies of the prior art, it is an object of the invention to provide a kind of pericarpium zanthoxyli schinifolii package system and side
Method, it is intended to extend fresh pericarpium zanthoxyli schinifolii freshness date, make storage and transport more convenient, use manpower and material resources sparingly simultaneously, improve work effect
Rate.
To achieve these goals, the technical solution adopted by the present invention is as follows:
A kind of pericarpium zanthoxyli schinifolii package system, including Wheel-type distributor, gradient loader and wrapper:
The Wheel-type distributor is integrally in the form of annular discs, and ring baffle is fixed with the disk border, blue and white for preventing
Green pepper is trickled down;The middle part of the upper bottom surface of the Wheel-type distributor is in conical protrusions, between the conical protrusions and ring baffle
Upper bottom surface be in horizontally disposed annular, the annular forms feed zone;The center of the bottom surface of the Wheel-type distributor is with driving
The driving axis connection of dynamic motor, so that Wheel-type distributor rotates horizontally.
The gradient loader includes gradient feeding groove, horizontal hopper and charging ram;The lower end of the gradient feeding groove with
The feed zone contact, its opening direction are opposite with the direction of rotation of Wheel-type distributor;The upper end of the gradient feeding groove with
One end connection of horizontal hopper;Pusher mouthful is provided with a side wall of the horizontal hopper, is pushed away in another side wall with described
Position is provided with discharging opening corresponding to material mouth;Being horizontally disposed with the pusher mouthful has charging ram, and the charging ram hangs down with horizontal hopper
Straight and energy moves back and forth along the direction vertical with horizontal hopper, pericarpium zanthoxyli schinifolii to be released from discharging opening.
The wrapper includes guard box, drainage conduit and thermal compressor, and the guard box is the casing of a closing, and top is provided with
Charging aperture, bottom are connected with the upper end of drainage conduit, and chute is provided between charging aperture and drainage conduit, and the upper end of the chute is prolonged
Guard box is stretched out to be connected with the discharging opening of the horizontal hopper;Air inlet pipe is provided with the protection lower box part, is set in the air inlet pipe
There are the check valve towards opening inside guard box, the air inlet pipe and CO2Feeding mechanism connects;The lower end of the drainage conduit is used to cover
If polybag, thermal compressor is provided with below drainage conduit, the polybag of pericarpium zanthoxyli schinifolii is loaded for sealing.
Further, osculum is evenly distributed with described Wheel-type distributor, in the top of the Wheel-type distributor
Warm-air drier is provided with, for providing blow downwards 25~35 DEG C of warm air to remove the unnecessary moisture of pericarpium zanthoxyli schinifolii.
Further, described gradient feeding groove is overall in the shape of a spiral.
Further, in addition to support body, there are the cylinder being horizontally mounted, the piston rod of the cylinder and described charging ram on support body
It is connected.
Further, the other end of described horizontal hopper is provided with material returning device, the material returning device is the groove being obliquely installed
Or pipe, its upper end connect with described horizontal hopper, its lower end is located at the top of the Wheel-type distributor.
Further, CO in the guard box2Pressure be higher by 10~15Pa of standard atmospheric pressure.
Further, the charging ram is fixed with the push pedal vertical with charging ram towards one end of pusher mouthful, the push pedal
The size of size and pusher mouthful is adapted.
Further, described material returning device is twist.
A kind of pericarpium zanthoxyli schinifolii method for packing, comprises the following steps:
S1:The pericarpium zanthoxyli schinifolii picked from tree is rinsed several times with clear water, to go the removal of impurity, it is blue and white to obtain impurity elimination
Green pepper.
S2:By impurity elimination pericarpium zanthoxyli schinifolii, nitrogen dries up dry 10~15min at 33 DEG C, obtains pericarpium zanthoxyli schinifolii of the surface without water droplet.
S3:Pericarpium zanthoxyli schinifolii of the surface without water droplet is put into above-mentioned pericarpium zanthoxyli schinifolii package system, completes encapsulation:
S31:In pericarpium zanthoxyli schinifolii input Wheel-type distributor of the surface without water droplet, pericarpium zanthoxyli schinifolii of the surface without water droplet is along the circular cone
Feed zone is slipped on the raised surface of shape;Meanwhile in the presence of warm-air drier, pericarpium zanthoxyli schinifolii of the surface without water droplet is continued drying, and
Moisture is discharged from osculum, obtains pericarpium zanthoxyli schinifolii to be packaged.
S32:Pericarpium zanthoxyli schinifolii to be packaged is pushed into gradient feeding groove by the rotation of Wheel-type distributor, and is entered along gradient feeding groove
Enter horizontal hopper, then wrapper is pushed into by charging ram.
S33:Pericarpium zanthoxyli schinifolii to be packaged enters in polybag through guard box, then by thermal compressor heat-sealing wherein, completes encapsulation.
The step of also including clout formed below circulation:
S34:The pericarpium zanthoxyli schinifolii to be packaged for not being pushed into wrapper in not by 32 enters Wheel-type distributor through material returning device.
S35:S31 to S34 is repeated, is completed until pericarpium zanthoxyli schinifolii of all surface without water droplet encapsulates.
Compared with prior art, the present invention has the advantages that:
1st, Wheel-type distributor of the invention can make fresh pericarpium zanthoxyli schinifolii be evenly distributed in feed zone, avoid part
Material is grown to go bad caused by its accumulation.Meanwhile dry air vent is provided with Wheel-type distributor, it is easy to discharge blue and white
Unnecessary moisture on green pepper.
2nd, gradient loader of the invention, can be such that pericarpium zanthoxyli schinifolii is evenly spaced in an orderly manner in feeding groove, so as to ensure to push away
The amount for the pericarpium zanthoxyli schinifolii that material bar is pushed into wrapper every time is essentially identical.
3rd, wrapper of the invention is packaged under two vaporized carbon positive atmospheres, makes to be full of CO in packaging bag2, can be effective
Suppress respiration to prolong storage period.
4th, food-class CO2Than N2Price is less expensive and is not easy to escape, and advantageously reduces cost.
5th, the present invention realizes automation feeding, packaging, and simple to operate, operating efficiency is high.Due to fresh blue and white after packaging
Green pepper is inner wrapping, has CO in packaging2, it is easy to preserve for a long time, is also convenient for transporting.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of the Wheel-type distributor of the present invention.
In accompanying drawing:1-Wheel-type distributor;10-conical protrusions;11-ring baffle;12-feed zone;13-drive
Dynamic motor;21-gradient feeding groove;22-horizontal hopper;23 charging rams;31-guard box;32-drainage conduit;33-thermal compressor;
34-chute;35-air inlet pipe;36-charging aperture.
Embodiment
The present invention is described in further detail with reference to specific embodiment.
As shown in Figure 1, 2.A kind of pericarpium zanthoxyli schinifolii package system, including Wheel-type distributor 1, gradient loader and wrapper:
The Wheel-type distributor 1 is overall in the form of annular discs, ring baffle 11 is fixed with the disk border, for preventing green grass or young crops
Chinese prickly ash is trickled down;The middle part of the upper bottom surface of the Wheel-type distributor 1 is in conical protrusions 10, and the conical protrusions 10 are kept off with annular
Upper bottom surface between plate 11 is in horizontally disposed annular, and the annular forms feed zone 12;The bottom surface of the Wheel-type distributor 1
Center and the driving axis connection of motor 13 so that Wheel-type distributor 1 rotates horizontally.
The gradient loader includes gradient feeding groove 21, horizontal hopper 22 and charging ram 23;The gradient feeding groove 21
Lower end contacted with the feed zone 12, its opening direction is opposite with the direction of rotation of Wheel-type distributor 1;The gradient feeding
The upper end of groove 21 is connected with one end of horizontal hopper 22;Pusher mouthful is provided with a side wall of the horizontal hopper 22, another
One side wall position corresponding with the pusher mouthful is provided with discharging opening;Being horizontally disposed with the pusher mouthful has charging ram 23, should
Charging ram 23 is vertical with horizontal hopper 22 and can be moved back and forth along the direction vertical with horizontal hopper 22, to by pericarpium zanthoxyli schinifolii from going out
Material mouth is released.
The wrapper includes guard box 31, drainage conduit 32 and thermal compressor 33, and the guard box 31 is the casing of a closing,
Top is provided with charging aperture 36, and bottom connects with the upper end of drainage conduit 32, and chute is provided between charging aperture 36 and drainage conduit 32
34, the upper end of the chute 34 is extended guard box 31 and is connected with the discharging opening of the horizontal hopper 22;In the guard box 31
Bottom is provided with air inlet pipe 35, and the air inlet pipe 35 is provided with the check valve opened towards the inside of guard box 31, the air inlet pipe 35 and CO2
Feeding mechanism connects;The lower end of the drainage conduit 32 is used to be arranged polybag, and the lower section of drainage conduit 32 is provided with thermal compressor 33,
Load the polybag of pericarpium zanthoxyli schinifolii for sealing.
In use, first CO should be passed through into guard box 312, air is discharged from, due to CO2Density be more than air, make
Guard box 31 is under the protective atmosphere, and CO2Will not largely it escape, simultaneously as CO2Sinking, plastics can be made it into
In bag, in encapsulation, the pericarpium zanthoxyli schinifolii of inclosure can be made to be in CO2In atmosphere.Due to CO2Respiration can be suppressed, can be effective
Pericarpium zanthoxyli schinifolii oxidation deterioration is prevented, while aerobic bacteria can also be killed, so as to reach fresh-keeping purpose.
The polybag that the present invention uses should select polyethylene or polypropylene plastics.And thermal compressor 33 can use it is commercially available various
Number hot-press arrangement.
As optimization, osculum is evenly distributed with described Wheel-type distributor 1, in the Wheel-type distributor 1
Top is provided with warm-air drier, for providing blow downwards 25~35 DEG C of warm air to remove the unnecessary moisture of pericarpium zanthoxyli schinifolii.Temperature
Hot-air is blown from the top down, can dry, and pericarpium zanthoxyli schinifolii can also be promoted to enter feed zone 12, can effectively improve operating efficiency.And
The selection of 25~35 DEG C of this temperature is most important, the too low effect for not reaching drying pericarpium zanthoxyli schinifolii surface moisture, too high, can make
Pericarpium zanthoxyli schinifolii overdrying, lose original flavor.
As optimization, described gradient feeding groove 21 is overall in the shape of a spiral.It so can farthest save space.
As optimization, in addition to support body, there are the cylinder being horizontally mounted, the piston rod of the cylinder and described pusher on support body
Bar 23 is connected.Cylinder is the higher reciprocating mechanism of reliability, can improve operating efficiency, reduces fault rate.
As optimization, the other end of described horizontal hopper 22 is provided with material returning device, the material returning device is to be obliquely installed
Groove or pipe, its upper end connects with described horizontal hopper 22, and its lower end is located at the top of the Wheel-type distributor 1.So
The pericarpium zanthoxyli schinifolii for not entering into guard box 31 can be made to return to Wheel-type distributor 1, circulation is formed, raw material will not be lost.
As optimization, CO in the guard box 312Pressure be higher by 10~15Pa of standard atmospheric pressure.This causes guard box 31
In barotropic state, it is ensured that keep CO in it2Atmosphere.As excess pressure is too high, then the internal pressure of guard box 31 can be made excessive, rapid wear
It is bad, while gas loss also can be excessive.
As optimization, the charging ram 23 is fixed with the push pedal vertical with charging ram 23 towards one end of pusher mouthful, described
The size of push pedal and the size of pusher mouthful are adapted.This is to preferably release raw material.
As optimization, described material returning device twist, so can farthest save space.
A kind of pericarpium zanthoxyli schinifolii method for packing, comprises the following steps:
S1:The pericarpium zanthoxyli schinifolii picked from tree is rinsed several times with clear water, to go the removal of impurity, it is blue and white to obtain impurity elimination
Green pepper.
S2:By impurity elimination pericarpium zanthoxyli schinifolii, nitrogen dries up dry 10~15min at 33 DEG C, obtains pericarpium zanthoxyli schinifolii of the surface without water droplet.
S3:Pericarpium zanthoxyli schinifolii of the surface without water droplet is put into above-mentioned pericarpium zanthoxyli schinifolii package system, completes encapsulation:
S31:In pericarpium zanthoxyli schinifolii input Wheel-type distributor 1 of the surface without water droplet, pericarpium zanthoxyli schinifolii of the surface without water droplet is along the circle
Feed zone 12 is slipped on the surface of tapered protrusion 10;Meanwhile in the presence of warm-air drier, pericarpium zanthoxyli schinifolii of the surface without water droplet is set to continue to do
It is dry, and moisture is discharged from osculum, obtain pericarpium zanthoxyli schinifolii to be packaged.
S32:Wheel-type distributor 1 rotates is pushed into gradient feeding groove 21 by pericarpium zanthoxyli schinifolii to be packaged, and along gradient feeding
Groove 21 enters horizontal hopper 22, then is pushed into wrapper by charging ram 23.
S33:Pericarpium zanthoxyli schinifolii to be packaged enters in polybag through guard box 31, then is sealed wherein by thermal compressor 33, completes
Encapsulation.
The step of also including clout formed below circulation:
S34:The pericarpium zanthoxyli schinifolii to be packaged for not being pushed into wrapper in not by 32 enters Wheel-type distributor through material returning device
1。
S35:S31 to S34 is repeated, is completed until pericarpium zanthoxyli schinifolii of all surface without water droplet encapsulates.
The above embodiment of the present invention is only example to illustrate the invention, and is not the implementation to the present invention
The restriction of mode.For those of ordinary skill in the field, other can also be made not on the basis of the above description
With the change and variation of form.Here all embodiments can not be exhaustive.It is every to belong to technical scheme
Row of the obvious changes or variations amplified out still in protection scope of the present invention.