CN107507706A - It is a kind of suitable for ring-plate capacitor of wheel hub motor and preparation method thereof - Google Patents

It is a kind of suitable for ring-plate capacitor of wheel hub motor and preparation method thereof Download PDF

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Publication number
CN107507706A
CN107507706A CN201710624025.2A CN201710624025A CN107507706A CN 107507706 A CN107507706 A CN 107507706A CN 201710624025 A CN201710624025 A CN 201710624025A CN 107507706 A CN107507706 A CN 107507706A
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CN
China
Prior art keywords
busbar
banding
capacitor
ring
wheel hub
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710624025.2A
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Chinese (zh)
Inventor
黄智涛
陈渊伟
洪雅婷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
XIAMEN FARATRONIC CO Ltd
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XIAMEN FARATRONIC CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by XIAMEN FARATRONIC CO Ltd filed Critical XIAMEN FARATRONIC CO Ltd
Priority to CN201710624025.2A priority Critical patent/CN107507706A/en
Publication of CN107507706A publication Critical patent/CN107507706A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/38Multiple capacitors, i.e. structural combinations of fixed capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/228Terminals

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

Include an annular plastics housing, multiple capacitor bodies, the two busbar parts and Embedding Material body as positive and negative electrode suitable for ring-plate capacitor of wheel hub motor and preparation method thereof, the ring-plate capacitor the invention discloses a kind of;Multiple capacitor bodies are annularly distributed in plastic casing, and the winding axis of each capacitor body is the axis direction along the ring-type;Two busbar parts are fitted in plastic casing annular in shape and mutually insulated and arranged around the multiple capacitor body respectively, and two busbar parts are connected with each end face of multiple capacitor bodies respectively;Two busbar parts further respectively have the exit extended to outside plastic casing;Embedding Material body is filled in the space between multiple capacitor bodies, two busbar parts and plastic casing.The present invention is solved in wheel hub motor application scenario, when common square capacitance is adapted to cylindrical controller, causes the problem of space waste is big, and power density is very low.

Description

It is a kind of suitable for ring-plate capacitor of wheel hub motor and preparation method thereof
Technical field
The present invention relates to thin film capacitor technical field, more particularly to a kind of ring-plate capacitor suitable for wheel hub motor And preparation method thereof.
Background technology
New energy car has become automobile industry and has much perspective field now, and the actuation techniques of new energy vehicle and Traditional combustion engine automobile has no small difference, and wherein has a kind of actuation techniques to have very big development prospect, and here it is wheel Hub motor technology.
Wheel hub motor technology is also known as wheel inner electric machine technology, and its maximum feature is exactly by power, transmission and braking dress Put and be all incorporated into wheel hub, therefore the mechanical part of electric vehicle is greatly simplified.Wheel hub motor possesses single wheel and independently driven Dynamic characteristic, therefore either forerunner, rear-guard or 4 wheel driven form, can more easily be realized, while wheel hub motor can Even to invert the differential steering for realizing similar caterpillar by the different rotating speeds of left and right wheelses, turning for vehicle is greatly reduced Curved radius, pivot stud can be almost realized under special circumstances.
But wheel hub motor technology still has some technical barriers to need to break through at present, main following points:First, wheel Hub electric system integrates the multiple functions such as driving, braking, carrying, and optimization design difficulty is big;Second, inside wheel space has Limit, high is required to power of motor density performance, design difficulty is big.It is high for wheel hub motor integrated level, the problem of space is limited, wheel Hub electric machine controller manufacturer it is also proposed new requirement to vehicle capacitor.
Existing automobile-used bus capacitor typically uses traditional squared design.Capacitance benefits using squared design are outer Shape rule, easily design and processing, shortcoming is to be applied to that casing edge can be wasted very during cylindrical bosses electrode controller casing Big block product, reduce the power density of electric machine controller.
The content of the invention
It is an object of the invention to overcome the deficiency of prior art, there is provided and a kind of annular capacitor suitable for wheel hub motor Device and preparation method thereof, by the way that the structure design of capacitor is circularized, solve in wheel hub motor application scenario, it is common square When electric capacity is adapted to cylindrical controller, the problem of space waste is big, and power density is very low is caused, annular composite bus bar ensure that The dimensional accuracy of product, the self-induction of capacitor is reduced, global design is compact-sized, has good machinability.
The technical solution adopted for the present invention to solve the technical problems is:A kind of annular capacitor suitable for wheel hub motor Device, including:
One plastic casing, it is loop configuration;
Multiple capacitor bodies, are annularly distributed in plastic casing, and the winding axis of each capacitor body is edge The axis direction of the ring-type;
Two busbar parts as positive and negative electrode, fit in plastic casing annular in shape and mutually insulated and enclose respectively Arranged around the multiple capacitor body, two busbar parts are connected with each end face of multiple capacitor bodies respectively;Two Individual busbar part further respectively has the exit extended to outside plastic casing;And
Embedding Material body, it is filled in the space between multiple capacitor bodies, two busbar parts and plastic casing.
It is combined with each other to form one by the dielectric film of double-sides belt glue between two busbar parts as positive and negative electrode Individual single piece and be fitted into the plastic casing.
The busbar part is made up of a banding busbar for being shaped to circle and an annular busbar, the banding busbar Connected by soldering with annular busbar and mutually fixed.
The exit is located on annular busbar.
The banding busbar arranges that banding busbar, which is provided with, to be used for and corresponding electric capacity around the multiple capacitor body The capillary that device fuse is connected.
The end face of the capacitor body is provided with gilding layer, the busbar part by the capillary on banding busbar with it is corresponding The gilding layer of capacitor body be connected.
Capillary on the banding busbar is connected with the gilding layer of corresponding capacitor body by high current welding manner Connect.
A kind of preparation method of ring-plate capacitor suitable for wheel hub motor, including:
Make multiple capacitor bodies, two banding busbar, two annular busbars and the plastic housings for being shaped to circle Body, wherein, there is exit on annular busbar, there is capillary on banding busbar;
Two banding busbars are combined with each other to form a laminated tape with both positive and negative polarity by double-sides belt glue dielectric film Shape busbar, two annular busbars are combined with each other to form a lamination annular with both positive and negative polarity by double-sides belt glue dielectric film Busbar;
The corresponding both positive and negative polarity of lamination banding busbar and lamination annular busbar is respectively connected together to form one by soldering Individual monoblock type both positive and negative polarity stack bus bar;
Multiple capacitor bodies are annularly distributed in plastic casing;
Both positive and negative polarity stack bus bar is loaded in plastic casing, and lamination banding busbar is surrounded the multiple capacitor body Arrangement, then, welded by high current, by the capillary on two banding busbars respectively with the both ends of capacitor body wireline reel Gilding layer welds together;
Embedding Material is added into plastic casing, makes Embedding Material filling capacitor body, both positive and negative polarity stack bus bar and modeling Space between material shell body.
Compared with prior art, the beneficial effects of the invention are as follows:
1st, the present invention circularizes structure as a result of by capacitor fabrication, can be applied to the special applications such as wheel hub electrode Occasion, solve in wheel hub motor application scenario, when common square capacitance is adapted to cylindrical controller, cause space waste big, The problem of power density is very low.
2nd, the present invention is as a result of using the dielectric film between two busbar parts as positive and negative electrode by double-sides belt glue It is combined with each other to form a unitarily formed both positive and negative polarity stack bus bar, ensure that the dimensional accuracy of product, reduce capacitor Self-induction, global design is compact-sized, has good machinability.
3rd, the present invention has the characteristics of low self-induction, than the electricity using the design of non-stack bus bar as a result of stack bus bar Holding impedance (ESL) reduces by 30%.
The present invention is described in further detail below in conjunction with drawings and Examples;But one kind of the present invention is applied to wheel hub Ring-plate capacitor of motor and preparation method thereof is not limited to embodiment.
Brief description of the drawings
Fig. 1 is the three-dimensional shape schematic diagram of the embodiment present invention;
Fig. 2 is the front view of the embodiment present invention;
Fig. 3 is the top view of the embodiment present invention;
Fig. 4 is the D structure decomposing schematic representation of the embodiment present invention;
Fig. 5 is the sectional view of the embodiment present invention;
Fig. 6 is the three-dimensional distribution schematic diagram of multiple capacitor bodies of the embodiment present invention;
Fig. 7 is the overlook direction distribution schematic diagram of multiple capacitor bodies of the embodiment present invention;
Fig. 8 is the three-dimensional shape schematic diagram of the busbar part of the embodiment present invention;
Fig. 9 is the top view of the busbar part of the embodiment present invention;
Figure 10 is the front view of the busbar part of the embodiment present invention;
Figure 11 is the sectional view of the line A-A along Figure 10;
Figure 12 is the B portions enlarged diagram in Figure 11;
Figure 13 is the C portions enlarged diagram in Figure 11.
Embodiment
Embodiment
Referring to shown in Fig. 1 to Figure 13, a kind of ring-plate capacitor suitable for wheel hub motor of the invention, including:
One plastic casing 1, it is loop configuration, for substantially annular;
Multiple capacitor bodies 2, are annularly distributed in plastic casing 1, and the winding axis of each capacitor body 2 is Along the axis direction of the ring-type, that is, the axis direction along substantially annular;
Two busbar parts 3 as positive and negative electrode, fit in respectively in plastic casing 1 simultaneously annular in shape and mutually insulated Arranged around the multiple capacitor body 2, each end face of two busbar parts 3 respectively with multiple capacitor bodies 2 is connected Connect, i.e. one of busbar part 3 connects the end face of the wireline reel of each capacitor body, and another busbar part 3 connects The other end of the wireline reel of each capacitor body;Two busbar parts 3, which further respectively have, extends to drawing outside plastic casing 1 Go out end 31, exit 31 is used for and controller IGBT terminals and direct current input connection;And
Embedding Material body 4, it is filled in multiple 2, two spaces between busbar part 3 and plastic casing 1 of capacitor body In.
In the present embodiment, it is compounded between two busbar parts 3 as positive and negative electrode by the dielectric film 5 of double-sides belt glue Form a single piece 30 together and be fitted into the plastic casing 1.
In the present embodiment, in two busbar parts 3 as positive and negative electrode, each busbar part 3 is shaped to circle by one The banding busbar 32 of shape and an annular busbar 33 are formed, and the banding busbar 32 is connected mutually solid with annular busbar 33 by soldering It is fixed.
In the present embodiment, exit 31 is located on annular busbar 33.
In the present embodiment, banding busbar 32 is arranged around the multiple capacitor body 2, and banding busbar 32, which is provided with, to be used for The capillary 34 being connected with corresponding capacitor body 2.
In the present embodiment, the end face of the wireline reel of capacitor body 2 is provided with gilding layer 21, and the busbar part 3 passes through band Capillary 34 on shape busbar 32 is connected with the gilding layer 21 of corresponding capacitor body 2.
Capillary 34 on the banding busbar 32 passes through high current welding side with the gilding layer 21 of corresponding capacitor body Formula is connected.
A kind of preparation method of ring-plate capacitor suitable for wheel hub motor of the present invention, including:
Make multiple capacitor bodies 2, two and be shaped to circular 32, two annular busbars 33 of banding busbar and a modeling Material shell body 1, wherein, there is exit 31 on annular busbar 33, there is capillary 34 on banding busbar 32;
Two banding busbars 32 are combined with each other to form a lamination with both positive and negative polarity by double-sides belt glue dielectric film 5 Banding busbar, two annular busbars 33 are combined with each other to form folding with both positive and negative polarity by double-sides belt glue dielectric film 5 The annular busbar of layer;
The corresponding both positive and negative polarity of lamination banding busbar and lamination annular busbar is respectively connected together to form one by soldering Individual monoblock type both positive and negative polarity stack bus bar (i.e. single piece) 30;
Multiple capacitor bodies 2 are annularly distributed in plastic casing 1;
Both positive and negative polarity stack bus bar 30 is loaded in plastic casing 1, and lamination banding busbar is surrounded the multiple capacitor Fuse 2 is arranged, then, is welded by high current, and the capillary 34 on two banding busbars 32 is wound with capacitor body 2 respectively The gilding layer 21 at the both ends of axle welds together;
Embedding Material is added into plastic casing 1, makes Embedding Material filling capacitor body 2, both positive and negative polarity stack bus bar 30 With the space between plastic casing 1, protected and fixed capacity device fuse and remaining parts using Embedding Material.
The present invention's is a kind of suitable for ring-plate capacitor of wheel hub motor and preparation method thereof, employs capacitor fabrication Structure is circularized, so as to applied to particular applications such as wheel hub electrodes, solve in wheel hub motor application scenario, commonly When square capacitance is adapted to cylindrical controller, the problem of space waste is big, and power density is very low is caused.Present invention employs by two Be combined with each other between the individual busbar part 3 as positive and negative electrode by the dielectric film 5 of double-sides belt glue to be formed one it is unitarily formed just Negative pole stack bus bar 30, the dimensional accuracy of product is ensure that, reduce the self-induction of capacitor, global design is compact-sized, has Good machinability.Present invention employs stack bus bar, has the characteristics of low self-induction, than the electricity using the design of non-stack bus bar Holding impedance (ESL) reduces by 30%.
The present invention's is a kind of suitable for ring-plate capacitor of wheel hub motor and preparation method thereof, using annular plastics housing 1 As shell, capacitor body 2 is designed using more fuses, by the circular array of more fuses, forms loop configuration;Fuse uses More fuse designs, it is therefore an objective to by increasing the quantity of fuse, to reduce the gap between fuse so that the inside of annular outer cover 1 is empty Between be fully utilized;Both positive and negative polarity stack bus bar 30 adds the design of banding busbar using annular busbar, is because annular busbar 33 Need a bending, it is possible to process with external connection terminals 31, and do not have the position of the bending terminal of banding busbar 32 The problem of being influenceed by shaping circularity, precision is greatly improved, in the design of this annular capacitor, serve and ensure terminal essence The effect of degree;Banding busbar 32 is arranged around fuse, is made full use of the gap between core group and shell, is mainly played current-carrying; Meanwhile banding busbar 32, due to going out terminal without bending, difficulty of processing and yield rate greatly promote, busbar holistic cost declines 30%;Both positive and negative polarity stack bus bar adds the design of banding busbar using annular busbar, and it is low to solve annular capacitor terminal precision, current-carrying The shortcomings that ability is weak, while taken into account manufacturing cost.
Above-mentioned simply presently preferred embodiments of the present invention, not makees any formal limitation to the present invention.It is although of the invention It is disclosed above with preferred embodiment, but it is not limited to the present invention.Any those skilled in the art, do not taking off In the case of from technical solution of the present invention scope, all technical solution of the present invention is made perhaps using the technology contents of the disclosure above More possible changes and modifications, or it is revised as equivalents equivalent embodiment.Therefore, it is every without departing from technical solution of the present invention Content, according to the technology of the present invention essence to any simple modifications, equivalents, and modifications made for any of the above embodiments, it all should fall In the range of technical solution of the present invention protection.

Claims (8)

  1. A kind of 1. ring-plate capacitor suitable for wheel hub motor, it is characterised in that:Including:
    One plastic casing, it is loop configuration;
    Multiple capacitor bodies, are annularly distributed in plastic casing, and the winding axis of each capacitor body is along institute State the axis direction of ring-type;
    Two busbar parts as positive and negative electrode, fit in plastic casing respectively annular in shape and mutually insulated and surround institute Multiple capacitor body arrangements are stated, two busbar parts are connected with each end face of multiple capacitor bodies respectively;Two mothers Row's part further respectively has the exit extended to outside plastic casing;And
    Embedding Material body, it is filled in the space between multiple capacitor bodies, two busbar parts and plastic casing.
  2. 2. the ring-plate capacitor according to claim 1 suitable for wheel hub motor, it is characterised in that:Two conducts It is combined with each other to form a single piece to load the modeling by the dielectric film of double-sides belt glue between the busbar part of positive and negative electrode In material shell body.
  3. 3. the ring-plate capacitor according to claim 2 suitable for wheel hub motor, it is characterised in that:The busbar part by One banding busbar for being shaped to circle and an annular busbar are formed, and the banding busbar is connected with annular busbar by soldering It is mutually fixed.
  4. 4. the ring-plate capacitor according to claim 3 suitable for wheel hub motor, it is characterised in that:The exit is located at On annular busbar.
  5. 5. the ring-plate capacitor according to claim 3 suitable for wheel hub motor, it is characterised in that:The banding busbar encloses Arranged around the multiple capacitor body, banding busbar is provided with the capillary for being used for being connected with corresponding capacitor body.
  6. 6. the ring-plate capacitor according to claim 5 suitable for wheel hub motor, it is characterised in that:The capacitor body End face be provided with gilding layer, gilding layer phase of the busbar part by the capillary on banding busbar with corresponding capacitor body Connection.
  7. 7. the ring-plate capacitor according to claim 6 suitable for wheel hub motor, it is characterised in that:On the banding busbar Capillary be connected with the gilding layer of corresponding capacitor body by high current welding manner.
  8. A kind of 8. preparation method of ring-plate capacitor suitable for wheel hub motor, it is characterised in that:Including:
    Multiple capacitor bodies, two banding busbar, two annular busbars and the plastic casings for being shaped to circle are made, its In, there is exit on annular busbar, there is capillary on banding busbar;
    Two banding busbars are combined with each other to form a lamination banding mother with both positive and negative polarity by double-sides belt glue dielectric film Row, two annular busbars are combined with each other to form a lamination annular mother with both positive and negative polarity by double-sides belt glue dielectric film Row;
    The corresponding both positive and negative polarity of lamination banding busbar and lamination annular busbar is respectively connected together by soldering to be formed one it is whole Body formula both positive and negative polarity stack bus bar;
    Multiple capacitor bodies are annularly distributed in plastic casing;
    Both positive and negative polarity stack bus bar is loaded in plastic casing, and lamination banding busbar is surrounded the multiple capacitor body cloth Put, then, welded by high current, by the spray with the both ends of capacitor body wireline reel respectively of the capillary on two banding busbars Layer gold welds together;
    Embedding Material is added into plastic casing, makes Embedding Material filling capacitor body, both positive and negative polarity stack bus bar and plastic housing Space between body.
CN201710624025.2A 2017-07-27 2017-07-27 It is a kind of suitable for ring-plate capacitor of wheel hub motor and preparation method thereof Pending CN107507706A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710624025.2A CN107507706A (en) 2017-07-27 2017-07-27 It is a kind of suitable for ring-plate capacitor of wheel hub motor and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710624025.2A CN107507706A (en) 2017-07-27 2017-07-27 It is a kind of suitable for ring-plate capacitor of wheel hub motor and preparation method thereof

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Publication Number Publication Date
CN107507706A true CN107507706A (en) 2017-12-22

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112466669A (en) * 2020-11-18 2021-03-09 安徽中容电子有限公司 Combined thin film capacitor for electric automobile charging pile
CN113496822A (en) * 2021-07-28 2021-10-12 宁国市裕华电器有限公司 Regular hexagon direct current filter capacitor
US20220051855A1 (en) * 2016-11-30 2022-02-17 Protean Electric Limited Capacitor component for an electric motor or generator
CN115512971A (en) * 2022-10-14 2022-12-23 常州易控汽车电子股份有限公司 High power density integration ring capacitor
CN113496822B (en) * 2021-07-28 2024-10-29 宁国市裕华电器有限公司 Regular hexagonal direct current filter capacitor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006253349A (en) * 2005-03-10 2006-09-21 Shizuki Electric Co Inc Capacitor, and its manufacturing method
CN202384178U (en) * 2011-12-07 2012-08-15 厦门法拉电子股份有限公司 Capacitor structure with internal laminated bus bars
CN202871582U (en) * 2012-10-23 2013-04-10 佛山市顺德区讯德电子电器有限公司 Film capacitor for deep-well pump motor and deep-well pump motor with built-in film capacitor
CN104737253A (en) * 2012-09-10 2015-06-24 普罗蒂恩电子有限公司 A capacitor component

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006253349A (en) * 2005-03-10 2006-09-21 Shizuki Electric Co Inc Capacitor, and its manufacturing method
CN202384178U (en) * 2011-12-07 2012-08-15 厦门法拉电子股份有限公司 Capacitor structure with internal laminated bus bars
CN104737253A (en) * 2012-09-10 2015-06-24 普罗蒂恩电子有限公司 A capacitor component
CN202871582U (en) * 2012-10-23 2013-04-10 佛山市顺德区讯德电子电器有限公司 Film capacitor for deep-well pump motor and deep-well pump motor with built-in film capacitor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220051855A1 (en) * 2016-11-30 2022-02-17 Protean Electric Limited Capacitor component for an electric motor or generator
US11688562B2 (en) * 2016-11-30 2023-06-27 Protean Electric Limited Capacitor component for an electric motor or generator
CN112466669A (en) * 2020-11-18 2021-03-09 安徽中容电子有限公司 Combined thin film capacitor for electric automobile charging pile
CN112466669B (en) * 2020-11-18 2021-11-05 安徽中容电子有限公司 Combined thin film capacitor for electric automobile charging pile
CN113496822A (en) * 2021-07-28 2021-10-12 宁国市裕华电器有限公司 Regular hexagon direct current filter capacitor
CN113496822B (en) * 2021-07-28 2024-10-29 宁国市裕华电器有限公司 Regular hexagonal direct current filter capacitor
CN115512971A (en) * 2022-10-14 2022-12-23 常州易控汽车电子股份有限公司 High power density integration ring capacitor
CN115512971B (en) * 2022-10-14 2023-11-10 常州易控汽车电子股份有限公司 High power density integrated annular capacitor

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Application publication date: 20171222