CN107499612A - A kind of cold-aseptic filling equipment - Google Patents
A kind of cold-aseptic filling equipment Download PDFInfo
- Publication number
- CN107499612A CN107499612A CN201710842260.7A CN201710842260A CN107499612A CN 107499612 A CN107499612 A CN 107499612A CN 201710842260 A CN201710842260 A CN 201710842260A CN 107499612 A CN107499612 A CN 107499612A
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- Prior art keywords
- filling
- plate
- sterile
- cylinder
- pull out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/027—Packaging in aseptic chambers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
- B65B55/18—Sterilising contents prior to, or during, packaging by liquids or gases
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The present invention relates to a kind of cold-aseptic filling equipment, belong to food filling technical field.Organic frame is set, feeding assembly is provided with the top of the frame, supporting plate is provided with the middle part of the frame, support component is provided with the supporting plate, the right-hand member of the support component is provided with transposition component, and the bottom of the support component is provided with sterile chamber combination, is provided with the support component and pulls out cap assemblies and sterile filling component, electric control cabinet and human-computer dialogue touch-screen are installed in the frame, steam sub-cylinder is also equipped with the frame.Usefulness of the present invention is：Structure of the present invention is novel, easy to operate, reliable, action is coherent, is automatically performed without manual operation and is automatically positioned, pulls out lid, automatic feed automatically, automatic gauge, auto-filling, automatic sealing, compensate gland automatically, take off bag entirely full-automatic motion flow automatically.
Description
Technical field
The present invention relates to a kind of cold-aseptic filling equipment, the sterile bag that is particularly suitable for use in it is filling, belong to food filling skill
Art field.
Background technology
In food service industry, particularly the liquid beverage of juice needs to carry out filling, these beverages when in use
Have plenty of with vial it is filling, have plenty of it is filling with polybag, these liquid carry out it is filling when, it is necessary to follow sterile filling
Dress, if being mixed into bacterium in pouring process, filling thing can be caused to occur rotten, produce mould, produce pathogenic bacteria, shelf life
It is short, serious problems and the loss of food security aspect are finally brought to the producer and user.
Existing filling apparatus is sterile in order to solve the problems, such as, the hot filling typically used, that is, by liquid to be filled
Body is heated to design temperature, so as to be killed the bacterium in liquid by higher temperature, to reach sterile purpose, if adopted
In this way, after to liquid heating sterilization, it is also necessary to cool, with the condition for causing liquid to reach filling, because carrying
The beverage of high temperature can not carry out it is filling, it is this heating and cooling during, cause a large amount of wastes of resource, and
Complex process can be caused.
It is existing filling primarily directed to filling, the beverage bottle of ampuliform structure of beverage bottle progress in the filling field of fruit juice
Transport is inconvenient and the larger place of accounting is wanted in storage process, and weight of drink bottle is heavier, it has not been convenient to which client uses, and gives
Client brings the problem of certain, in order to solve bottled problem, occurs carrying out filling method, sterile bag with sterile bag in industry
With its sterile, nontoxic, tasteless performance, and the performance such as good stability and electric insulation, it is widely used in medicine and food
In industry, be mainly used in the transhipments of product such as sterile solid bulk drug, sterile pharmaceutic adjuvant, sterile preparation and food and temporarily
Deposit.In addition, in food service industry, sterile bag can also collectively constitute the packing container of food, wherein sterile bag with cardboard, aluminium foil
Weight accounts for 1-2% entirely packed or so, greatly facilitates the use of client.
In existing food service industry, fewer with the filling equipment of sterile bag progress, existing device structure is more
It is complicated and can not solve the problems, such as it is sterile, so a kind of cold-aseptic filling equipment of new structure is needed in industry, to solve to go
The problem faced in industry.
The content of the invention
The technical problems to be solved by the invention are：A kind of cold-aseptic filling equipment is provided, be particularly suitable for use in sterile bag
It is filling, to solve the problem faced in industry.
In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions：A kind of cold-aseptic filling is set
Standby, the cold-aseptic filling equipment is used for the filling of sterile bag, and the cold-aseptic filling equipment sets organic frame, the frame
Top is provided with feeding assembly, and supporting plate is provided with the middle part of the frame, and support component is provided with the supporting plate, described
The right-hand member of support component is provided with transposition component, and the bottom of the support component is provided with sterile chamber combination, the support group
It is provided with part and pulls out cap assemblies and sterile filling component, electric control cabinet is installed in the frame and human-computer dialogue touches
Shield, clean steam sub-cylinder is also equipped with the frame.
Preferably, the feeding assembly is provided with charging three-way pipe that is placed side by side and interconnecting and discharging
Three-way pipe, multiple leak-tight seal circles are provided between the charging three-way pipe and discharging three-way pipe, the discharging three-way pipe
Right side is provided with pneumatic F types sterile valve, and valve connection is provided between the pneumatic F types sterile valve and the discharging three-way pipe
Seat, the pneumatic F type sterile valves are provided with valve rod, and the sealed valve stem reaches the charging three-way pipe by valve connecting seat
In, multiple valve stem packing rings, the left side of the charging three-way pipe are provided between the sealed valve stem and the valve connecting seat
Flowmeter is provided with, feed hose is provided with the left of the flowmeter, the other end of the feed hose is connected to sterile filling
On arrangement, the first steam inlet and the first steam (vapor) outlet on the valve connecting seat, the steam sub-cylinder and described first
Steam inlet is connected.
Preferably, the support component is provided with bottom plate, the bottom plate is installed in the supporting plate, institute
State and lower wearing plate is provided with bottom plate, the lower wearing plate is fixed together with the bottom plate, the lower wearing plate
On be provided with wearing plate, be provided with movable plate on the upper wearing plate, the upper wearing plate and the movable plate fixed anastomosis
Together, the upper wearing plate is made up with the lower wearing plate of polyfluortetraethylene plate, and four are provided with the movable plate and is led
Post, the bottom of the guide pillar are fixed on the movable plate, are provided with upper mounted plate at the top of the guide pillar, in the guide pillar
Portion is provided with middle slide plate, and both ends are symmetrically arranged with 2 lift cylinders, the cylinder axis of the lift cylinder on fixed plate
It is connected on middle slide plate, is transported up and down along the guide pillar above and below the cylinder axis that the middle slide plate passes through 2 lift cylinders
It is dynamic.
Preferably, the transposition component is provided with transposition cylinder block, the transposition cylinder block is installed on the lower fixation
The right side of plate, it is described transposition cylinder block on be provided with transposition cylinder, be provided with the movable plate transposition cylinder connecting plate, it is described
The cylinder axis of transposition cylinder and the transposition cylinder connecting plate are linked together, and the transposition cylinder is moved by reciprocating motion
Plate and whole parts on movable plate top produce motion state, sliding so as to drive upper wearing plate to carry out left and right on lower wearing plate
It is dynamic.
Preferably, the sterile chamber combination is provided with inner hollow and sterile cavity in rectangular configuration, the nothing
The right edge of bacterium cavity is provided with the second steam inlet, and the upper surface of the sterile cavity is provided with bending structure, the bending
Multiple connecting holes are provided with structure, the sterile cavity is linked together by connecting hole and the support component, the nothing
The bottom centre position of bacterium cavity is provided with the sack that enters of rounded structure, it is described enter sack on the right side of be provided with condensation water collection
Hole, condensate recovering device is provided with the condensation water collection hole, folder bag is respectively arranged with left and right sides of the sterile cavity
Cylinder, the inside bottom side of the sterile cavity are provided with 2 folder bag oralias, and the front and rear sides of the folder bag oralia are provided with folder bag
Pressing plate, the folder bag mouth pressing plate are of an L-shaped structure, and gap is provided between the folder bag mouth pressing plate and the sterile cavity, described
Folder bag oralia is installed in the gap, and folder bag contiguous block, the cylinder axis of the folder bag implication cylinder are provided with the folder bag plate
Be connected on the folder bag mouth contiguous block, the folder bag implication cylinder drive the folder bag oralia in the gap slidably,
The folder bag mouth of semicircular in shape structure is provided with the folder bag oralia.
Preferably, it is described pull out that cap assemblies are provided with inner hollow pull out lid support tube, the top for pulling out lid support tube
Be provided with rounded structure pulls out lid adpting flange, and described pull out is provided with multiple connecting holes on lid adpting flange, described to pull out lid branch
Stay tube is installed in the support component, and the inside for pulling out lid support tube is described to pull out lid support tube inserted with pulling out lid connecting rod
Top be provided with and pull out lid cylinder, the lid cylinder that pulls out links together with the lid connecting rod of pulling out, the lid support tube that pulls out
Bottom is provided with pulls out lid seal pipe in cylindrical structural, it is described pull out lid seal pipe be internally provided with it is multiple pull out lid sealing ring,
The lid connecting rod of pulling out passes from described pull out in lid seal pipe, and it is in circular arc knot that the bottom for pulling out lid connecting rod, which is provided with 2,
Structure pulls out lid claw, and the other end for pulling out lid claw, which is provided with, pulls out lid pliers, and the lid pliers that pulls out is provided with clamp handle and jaw,
Clamp handle groove is provided with the clamp handle, the lid claw that pulls out just is fixed in the clamp handle groove, the jaw semicircular in shape structure,
Be provided with jaw boss in the jaw, the bottom for pulling out lid seal pipe be disposed with from top to bottom top pull out cover plate, in
Cover plate is pulled out in portion and cover plate is pulled out in bottom, and the bottom is pulled out and U-type groove is provided with cover plate, and the lid pliers that pulls out is installed on the U-type groove
In, the lid pliers cylinder back and forth movement in the U-type groove that pulls out drives connecting rod up and down motion to have connecting rod to drive arc again
Slidably, claw is opened and then unclamps lid, and claw is tightened up, thus gripping lids are produced and pulled out for claw side-to-side movement and claw
Action and the purpose of lid and gland.
Preferably, the sterile filling component is provided with inner hollow and in the filling feed pipe of cylindrical structural, institute
The bottom for stating filling feed pipe is provided with filling head, and the filling head is internally provided with conical structure, the filling charging
The top of pipe is provided with the filling adpting flange of rounded structure, and the filling feed pipe is fixed to institute by filling adpting flange
State in support component, the 3rd steam inlet and the 3rd steam (vapor) outlet are provided with the side of filling adpting flange, the described 3rd steams
Vapor inlet and the 3rd steam (vapor) outlet are connected respectively in the filling feed pipe, are additionally provided with the filling feed pipe
Filling charging aperture, filling cylinder is provided with the top of the filling feed pipe, the filling feed pipe is internally provided with filling valve
Bar, the filling cylinder link together with the filling valve rod, and the bottom of the filling valve rod is provided with special filling stifled
Head.
Preferably, the filling plug is made up of polytetrafluoroethylmaterial material, the surface roughness of the filling plug is
0.4, the bottom structure spherical in shape of the filling plug, the spherical structure and the conical structure of the filling head are linearly close
Seal structure, the middle and lower part of the filling plug axial direction are provided with bolt connecting hole and are easy to maintenance and installation and replacement and removal, dismantle
It is convenient and swift.
Preferably, the outside of the filling head, which is provided with insertion, is oriented to taper, the taper that the insertion is oriented to taper is
18.9 degree.
Compared with prior art, superior part of the invention is：By feeding assembly, sterile chamber combination, the component that replaces,
Cap assemblies and sterile filling component are pulled out, it is achieved thereby that the sterile purpose for pulling out lid, sterile filling and sterile gland, so as to realize
The purpose of the cold-aseptic fillings of liquid such as fruit juice, structure of the present invention is novel, easy to operate, reliable, action is coherent, need not
Manual operation and being automatically performed is automatically positioned, pull out lid automatically, automatic feed, automatic gauge, auto-filling, automatic sealing, automatic
Gland, the automatically whole full-automatic motion flow of de- bag are compensated, manpower had not only been saved or had improved production efficiency while but also improve product
Quality.
Brief description of the drawings：
The present invention is further described below in conjunction with the accompanying drawings.
Fig. 1 is the front view of the present invention；
Fig. 2 is the left view of the present invention；
Fig. 3 is the lid of sterile bag by being closed into the structural representation of opening；
Fig. 4 is that the present invention removes the structural representation after frame；
Fig. 5 is the structural representation of support component and transposition component；
Fig. 6 is structural representation of the feeding assembly in charging；
Fig. 7 is structural representation of the feeding assembly in discharging；
Fig. 8 is the structural representation of sterile chamber combination；
Fig. 9 is the structural representation inside sterile chamber combination；
Figure 10 is the structural representation for pulling out cap assemblies；
Figure 11 is to pull out cap assemblies internal structure schematic diagram；
Figure 12 is the structural representation for pulling out lid pliers；
Figure 13 is the structural representation of sterile filling component；
Figure 14 is the structural representation in another direction of sterile filling component；
Figure 15 is filling bar and the attachment structure schematic diagram of filling plug；
Figure 16 is the entirety sectional view of sterile filling component.
Figure 17 is partial enlarged view at A in Figure 16.
Embodiment：
Below in conjunction with the accompanying drawings and embodiment the present invention will be described in detail：Below according to Fig. 1 to Figure 17 to the present invention
All parts carry out detailed understanding.
The structure of sterile bag is learnt about first, as can be seen that sterile bag is made up of bag body and upper lid, just on Fig. 3
In the case of often, sterile bag is handled by 60Coradiation aseptic processing when dispatching from the factory, and thus whole sack is in sterile
State.It is upper to cover on the internal top of bag, it can thus keep sterile bag to be in original germ-free condition.Carried out in upper the machine
, it is necessary to which upper lid is extracted when operating with, find out from the upper can of figure, set fluted on bag body, and also set on upper lid
Boss is equipped with, when lid is pulled out, first has to fix bag body by groove, is then pulled out upper lid by the boss on upper lid
Go out.
The operation logic of feeding assembly 2 is understood below：As shown in Figure 6 and Figure 7, Fig. 6 is feeding assembly in discharging
Structural representation, structural representation of Fig. 7 feeding assemblies in discharging, when having entered sterile bag and sending filling instruction, pneumatic F
Type sterile valve 204 automatically will move valve rod 211 toward the right, until the sealing bulb 212 on valve rod 211 blocks charging threeway
The right channel of pipe 201, then material will from charging the upper end feeding-passage of three-way pipe 201 enter charging three-way pipe
In 201, and enter in flowmeter 207 from the left channel of charging three-way pipe 201, then entered by feed hose 208
In sterile filling component, in the process of running, flowmeter 207 monitors the flow that instruction material flows through at any time, works as flowmeter
When the flow of 207 detection materials reaches setting value, flowmeter 207 will feed back to signal pneumatic F types sterile valve 204, pneumatic F
Type sterile valve 204 will be automatically by valve rod 211 toward moving left, so as to block charging three by the sealing bulb 212 on valve rod 211
The left channel of siphunculus 201, so as to prevent material from continuing towards in flowmeter 207, at this moment material will be from charging three-way pipe 201
Right channel enter discharging three-way pipe 202 in, and from discharging three-way pipe 202 upside tapping channel outflow back to material pot
In, so as to form a Natural Circulation flow, until PLC program be connected to next time it is filling instruction start again at second it is filling
Action.
The operation logic of support component 3 and the component 4 that replaces is understood below, and as shown in Figure 1, Figure 2, shown in Fig. 4 and Fig. 5, Fig. 5 is branch
The structural representation of support component 3 and transposition component 4, support component 3 are provided with bottom plate 301, and bottom plate 301 is installed on branch
On fagging 101, and supporting plate 101 is integrally fixed in frame 1, and such support component 3 is secured in frame 1, lower solid
Lower wearing plate 302 is provided with fixed board 301, lower wearing plate 302 is fixed together with the bottom plate 301, so under it is wear-resisting
Plate 302 is also fixed, and wearing plate 303, lower wearing plate 302 and upper wearing plate 303 are provided with lower wearing plate 302
Between do not fix, that is to say, that lower wearing plate 302 horizontally slips on upper wearing plate 303, is set on upper wearing plate 303
There is movable plate 304, upper wearing plate 303 and movable plate 304 are integrally fixed at together, together with movable plate 304 with upper wearing plate 303 is
Motion, four guide pillars 305 are provided with movable plate 304, the bottom of guide pillar 305 is fixed on the movable plate 304, guide pillar
305 top is provided with upper mounted plate 306, and the middle part of the guide pillar 305 is provided with middle slide plate 307.
Multiple lift cylinders 308 are provided with upper mounted plate 306, the cylinder axis of the lift cylinder 308 are connected to centre
On slide plate 307, transported above and below the cylinder axis that the middle slide plate 307 passes through lift cylinder 308 along the guide pillar about 305
It is dynamic, it is integrally fixed at due to pulling out cap assemblies 6 and sterile filling component 7 on middle slide plate 307, when lift cylinder 308 drives centre
When slide plate 307 slides up and down, pull out cap assemblies 6 and sterile filling component 7 also can and then among slide plate pump with
And level moves left and right.
Transposition component 4 is provided with transposition cylinder block 401, and the transposition cylinder block 401 is installed on the bottom plate 301
Right side, transposition cylinder 402 is provided with the transposition cylinder block 401, transposition cylinder connecting plate is provided with the movable plate 304
403, the cylinder axis of the transposition cylinder 402 link together with the transposition cylinder connecting plate 403, the transposition cylinder 402
Move back and forth to pull or promote movable plate 304 so as to drive progress left and right between upper wearing plate 303 and lower wearing plate 302 sliding
The dynamic action for realizing reciprocating motion.
The operation logic of sterile chamber combination 5 is understood below, and as shown in Figure 8 and Figure 9, Fig. 8 is the knot of sterile chamber combination
Structure schematic diagram, Fig. 9 are the structural representations inside sterile chamber combination.Sterile chamber combination 5 is provided with sterile cavity 501,
What the bottom centre position of sterile cavity 501 was provided with rounded structure enters sack 505, in the left and right sides of sterile cavity 501
Folder bag implication cylinder 507 is respectively arranged with, inside bottom side of sterile cavity 501 or so is provided with 2 folder bag oralias 508, folder bag
Implication cylinder 507 is connected by folder bag mouth contiguous block 510 with folder bag oralia 508, so as to drive folder bag mouth by folder bag implication cylinder 507
Plate 508 is moved left and right, and the folder bag mouth 511 of semicircular in shape structure is provided with folder bag plate 508, and folder bag mouth 511 is clamped sterile
Groove on bag sack body, it is ready to pull out lid action in next step so as to which sterile bag is fixed among sterile cavity.
Understand below and pull out the operation logics of cap assemblies 6, as Figure 10 is provided with to as shown in 11, Figure 12, pulling out cap assemblies 6 first
Inner hollow pulls out lid support tube 601, is provided with lid support tube 601 is pulled out and pulls out lid adpting flange 616, pulls out lid support tube 601
Be fixed on by pulling out lid adpting flange 616 on the middle slide plate 307 of support component 3, pull out the inside of lid support tube 601 inserted with
Lid connecting rod 602 is pulled out, the top for pulling out lid support tube 601 is provided with and pulls out lid cylinder 604, pulls out lid cylinder 604 and pulls out lid connecting rod 602
Link together, so up and down reciprocatingly act can and drive by pulling out lid cylinder 604 and pull out lid connecting rod 602 and move up and down,
It is provided with the bottom for pulling out lid connecting rod 602 and pulls out lid claw 606, and the other end for pulling out lid claw 606 is provided with and pulls out lid pliers
607, lid connecting rod 602 is so pulled out when moving up and down, and will be pulled and be pulled out lid claw 606 and move up and down, lid is pulled out so as to drive
Pliers 607 does side-to-side movement, is to fix the upper lid of sterile bag to hold solid fraction state due to pulling out lid pliers 607, and the bag of sterile bag
Body is clamped by the folder bag mouth 511 of folder bag plate 508, so when pulling out cap assemblies 6 as lift cylinder 308 up moves and drives
Middle slide plate 307 rises so the upper lid of sterile bag is pulled out, when the cylinder axis with lift cylinder 308 are down moved so as to band
Slide plate 307 produces the action declined and the Shang Gaigai of sterile bag is returned to position original on the bag body of sterile bag among dynamic.It is real
There is the cylinder of a compensation gland on border on the top of lift cylinder 308, the haul distance of this compensation gland cylinder is 5mm,
Now compensate gland cylinder and realize that compensation is that the lid thoroughly is pressed onto into bottom the purpose of down compression action is to realize compensation gland
Realize that lid and the no gap of lid mouth would not produce the entrance for having bacterium air in the external world, it is achieved thereby that sterile bag pull out lid,
The filling and purpose of gland.
The operation logic of sterile filling component 7 is understood below, as shown in Figure 13 to Figure 14, Figure 15, Figure 16, Figure 17, first
Sterile filling component 7 is provided with filling feed pipe 701, and the bottom of filling feed pipe 701 is provided with filling head 702, filling head
702 outside is provided with insertion and is oriented to taper, and the taper that the insertion is oriented to taper is 18.9 degree, and such filling head 702 is with regard to energy
It is easily inserted into very much in the bag body of sterile bag, and because the taper that insertion is oriented to taper is 18.9 degree, can thus makes
The sack of filling head 702 and sterile bag, which is formed, to be closely combined together and can produce tight sealing state.
The top of filling feed pipe 701 is provided with filling adpting flange 703, so filling feed pipe 701 just passes through filling
Load acting flange 703 is fixed on middle slide plate 307, and so filling feed pipe 701 just rises with the lifting of middle slide plate 307
Drop.
Filling bar 708 is internally provided with filling feed pipe 701, filling cylinder 707 and the filling bar 708 are connected to
Together, the bottom of filling bar 708 is provided with filling plug 709, when material enters filling feed pipe from filling charging aperture 706
When in 701, filling cylinder 707 will up stretch filling bar 708, so that filling bar 708 drives filling plug 709
Depart from filling head 702, so material is passed in sterile bag in filling feed pipe 701, now there is PLC instruction control flow
Gauge 207, when material reaches the gravimetric value that touch-screen pre-sets by flowmeter 207 to measure, then filling cylinder 707 will
Filling bar 708 is down promoted, so that the filling plug 709 in filling bar 708 blocks filling head 702, so as to thoroughly
Material from leakage is prevented to enter in sterile bag and produce the inaccurate phenomenon of metering.
Because the present invention is sterile filling, in order to reach the purpose of sterile filling, in pouring process, many places are set the present invention
The method for using clean steam to be shielded has been put to reach the purpose of sterile filling, has introduced the shape of vapor barrier below
Into.
It is that vapor barrier is provided with feeding assembly 2 first, in feeding assembly 2, first steams on valve connecting seat 205
The steam (vapor) outlet 210 of vapor inlet 209 and first, steam sub-cylinder 9 is connected with first steam inlet 209, such steam is just
It can enter from the first steam inlet 209, then be discharged from the first steam (vapor) outlet 210, such steam will be full of valve connecting seat
205, so as to form a vapor barrier in valve connecting seat 205, so as to prevent thalline from entering from valve connecting seat 205
Into charging three-way pipe 201 and discharging three-way pipe 202, during vapor barrier, condensed water, valve inevitably occurs
Caused condensed water in door connecting seat 205 is to be discharged by the steam of continual entrance from the first steam (vapor) outlet 210.
Secondly clean steam screen layer is provided with sterile filling component 7, in the filling connection method of filling feed pipe 701
The 3rd steam inlet 704 and the 3rd steam (vapor) outlet 705 are provided with the side of orchid 703, in the 3rd steam inlet 704 and the 3rd
Steam (vapor) outlet 705 is extended through in the filling feed pipe 701, and steam sub-cylinder 9 is connected into the 3rd steam inlet 704
In, steam will the top of filling feed pipe 701 form a vapor barrier, have seal between steam and material herein
Completely cut off non-material directly contact steam, steam enters from the 3rd steam inlet 704, is discharged from the 3rd steam (vapor) outlet 705, at this
During, caused condensed water is to promote condensed water from the 3rd steam (vapor) outlet 705 by the steam pressure of continual entrance
Discharge.
Again, vapor barrier is set in sterile chamber combination 5, sterile cavity is provided with sterile chamber combination 5
501, the right edge of sterile cavity 501 is provided with the second steam inlet 502, steam sub-cylinder 9 is connected to steam control valve
Temperature signal is sent to PLC above with temperature sensor PT100, then temperature controller is sent a signal to by PLC, and regulating valve is certainly
Dynamic steam of opening is entered on the second steam inlet 502, a vapor barrier is formed in sterile cavity 501, so as to prevent
Thalline is entered in sterile cavity 501, so as to have realize equipment whole operation process be realized in sterile environment it is filling
Process.The condensed water formed in sterile cavity 501 by the condensate recovering device on condensation water collection hole 506 reclaim cold
Condensate, reason are due to that steam just produces substantial amounts of condensed water afterwards by first use, and it is thus necessary to set this special
Condensate recovering device reclaims condensed water and ensures the normal work of sterile chamber.
The course of work of this patent is specifically described below, when in use, passes through the transposition gas on component 4 that replaces first
Movable plate 304 is done side-to-side movement by cylinder 402, so as to by pull out cap assemblies 6 be moved to sterile cavity 501 enter sack 505 just on
Side, then by the way that sterile bag manually is placed into the entering in sack 505 of sterile cavity 501, then start folder bag cylinder 507, lead to
Crossing folder bag cylinder 507 drives folder bag plate 508 to move, so that will be sterile by the folder bag mouth 511 of the semicircular in shape structure of folder bag plate 508
The bag body of bag is clamped, and then starts lift cylinder 308, middle slide plate 307 is moved down by lift cylinder 308, so as to band
Move and pulled out cap assemblies 6 and move down, and the lid pliers 607 that pulls out pulled out on cap assemblies 6 has been run on the upper lid of sterile bag, Ran Houqi
It is dynamic to pull out lid cylinder 604, the rising of the cylinder axis by pulling out lid cylinder 604, lid connecting rod 602 is pulled out so as to pull, pulling out lid connection
When bar 602 rises, pull out lid connecting rod 602 and will pull and pull out lid claw 606 and rise, lid pliers 607 is pulled out into so as to pull
Between close up, the upper lid of sterile bag is clamped by pulling out the jaw boss 611 on lid pliers 607, then start lift cylinder 308,
Middle slide plate 307 is up moved by lift cylinder 308, during movement, so as to which the upper lid of sterile bag be extracted.
When the upper lid of sterile bag is pulled out, start transposition cylinder 402, by the cylinder 402 that replaces by sterile filling
Component 7 is moved to the surface for entering sack 505 of sterile cavity 501, then starts lift cylinder 308 middle slide plate 307 is past
Lower movement, until the filling head 702 on sterile filling component 7 is inserted into sterile bag body, then start filling cylinder
707, filling cylinder 707 can up move filling bar 708, can be by filling plug when filling bar 708 up moves
709 depart from filling head 702, so that the material being stored in filling feed pipe 701 is entered in sterile bag body, when sterile bag body
In the parameter that is pre-seted by PLC of material filling action is completed by the automatic gauge of flowmeter again after, filling bar 708
Filling feed pipe 701 will be blocked by filling plug 709.
After the filling completion of sterile bag, lift cylinder 308 up moves middle slide plate 307, so as to drive sterile filling
Arrangement 7 up moves, so that filling feed pipe 701 departs from sterile bag body, then starts transposition cylinder 402, passes through transposition
Cylinder 402 is moved to the surface of sterile bag body by cap assemblies 6 are pulled out, and then restarts lift cylinder 308, and pass through lift cylinder
308 move down middle slide plate 307, pull out cap assemblies 6 so as to drive and move down, due to pull out also clipped on cap assemblies 6 it is sterile
The upper lid of bag body, at this moment, during pulling out cap assemblies 6 and declining, the upper lid of sterile bag body can be pressed onto in canned bag body
And implement to compensate gland action, pull out lid pliers 607 and folder bag plate 508 unclamps in succession, sterile bag then Automatic-falling, so as to complete
Filling, gland, compensation gland all act.
It is emphasized that：It the above is only presently preferred embodiments of the present invention, not the present invention made any formal
Limitation, every any simple modification, equivalent change and modification for being made to above example of technical spirit according to the present invention,
In the range of still falling within technical solution of the present invention.
Claims (9)
1. a kind of cold-aseptic filling equipment, the cold-aseptic filling equipment is used for the filling of sterile bag, it is characterised in that：The nothing
Bacterium cold filling equipment sets organic frame（1）, the frame（1）Top be provided with feeding assembly（2）, the frame（1）In
Portion is provided with supporting plate（101）, the supporting plate（101）On be provided with support component（3）, the support component（3）Right-hand member
It is provided with transposition component（4）, the support component（3）Bottom be provided with sterile chamber combination（5）, the support component（3）
On be provided with and pull out cap assemblies（6）With sterile filling component（7）, the frame（1）On electric control cabinet is installed（8）It is and man-machine
Talk with touch-screen（9）, the frame（1）On be also equipped with steam sub-cylinder（10）.
A kind of 2. cold-aseptic filling equipment according to claim 1, it is characterised in that：The feeding assembly（2）It is provided with
Charging three-way pipe that is placed side by side and interconnecting（201）With discharging three-way pipe（202）, the charging three-way pipe
（201）With the three-way pipe that discharges（202）Between be provided with multiple feeding seal circles（203）, the discharging three-way pipe（203）Right side
It is provided with pneumatic F types sterile valve（204）, the pneumatic F type sterile valves（204）With the discharging three-way pipe（203）Between set
There is valve connecting seat（205）, the pneumatic F type sterile valves（204）It is provided with valve rod（211）, the valve rod（211）Pass through valve
Connecting seat（205）Reach the charging three-way pipe（201）In, the valve rod（211）With the valve connecting seat（205）Between set
It is equipped with multiple valve stem packing rings（206）, the charging three-way pipe（201）Left side be provided with flowmeter（207）, the flowmeter
（207）Left side be provided with feed hose（208）, the feed hose（208）The other end be connected to sterile filling component（6）
On, the valve connecting seat（205）Upper first steam inlet（209）With the first steam (vapor) outlet（210）, the steam sub-cylinder
（9）With first steam inlet（209）It is connected, the valve rod（211）Front end be provided with sealing bulb（212）.
A kind of 3. cold-aseptic filling equipment according to claim 1, it is characterised in that：The support component（3）It is provided with
Bottom plate（301）, the bottom plate（301）It is installed on the supporting plate（101）On, the bottom plate（301）On set
It is equipped with lower wearing plate（302）, the lower wearing plate（302）With the bottom plate（301）It is fixed together, the lower wearing plate
（302）On be provided with wearing plate（303）, the upper wearing plate（303）On be provided with movable plate（304）, the upper wearing plate
（303）With the movable plate（304）It is fixed together, the upper wearing plate（303）With the lower wearing plate（302）By polytetrafluoro
Vinyl plate is made, the movable plate（304）On be provided with four guide pillars（305）, the guide pillar（305）Bottom be fixed on it is described
Movable plate（304）On, the guide pillar（305）Top be provided with upper mounted plate（306）, the guide pillar（305）Middle part set
There is middle slide plate（307）, fixed plate（306）On be provided with multiple lift cylinders（308）, the lift cylinder（308）
Cylinder axis be connected to middle slide plate（307）On, the middle slide plate（307）Pass through lift cylinder（308）Cylinder axis above and below
And along the guide pillar（305）Move up and down, the bottom plate（301）Front and rear sides be additionally provided with support pressing plate（309）.
A kind of 4. cold-aseptic filling equipment according to claim 3, it is characterised in that：The transposition component（4）It is provided with
Replace cylinder block（401）, the transposition cylinder block（401）It is installed on the bottom plate（301）Right side, the transposition cylinder
Seat（401）On be provided with transposition cylinder（402）, the movable plate（304）On be provided with transposition cylinder connecting plate（403）, it is described
Replace cylinder（402）Cylinder axis with it is described transposition cylinder connecting plate（403）Link together, the transposition cylinder（402）It is logical
Cross pulling movable plate（304）So as to drive upper wearing plate（303）In lower wearing plate（304）On horizontally slipped.
A kind of 5. cold-aseptic filling equipment according to claim 1, it is characterised in that：The sterile chamber combination（5）If
It is equipped with inner hollow and sterile cavity in rectangular configuration（501）, the sterile cavity（501）Right edge be provided with the second steaming
Vapor inlet（502）, the sterile cavity（501）Upper surface be provided with bending structure（503）, the bending structure（503）On
It is provided with multiple connecting holes（504）, the sterile cavity（501）Pass through connecting hole（504）With the support component（3）It is connected to
Together, the sterile cavity（501）Bottom centre position be provided with rounded structure enter sack（505）, it is described enter sack
（505）Right side be provided with condensation water collection hole（506）, the condensation water collection hole（506）On be provided with condensate recovering device,
The sterile cavity（501）The left and right sides be respectively arranged with folder bag cylinder（507）, the sterile cavity（501）Inner bottom
Side is provided with multiple folder bag plates（508）, the folder bag plate（508）Front and rear sides be provided with folder bag pressing plate（509）, the folder bag
Pressing plate（509）It is of an L-shaped structure, the folder bag pressing plate（509）With the sterile cavity（501）Between be provided with gap, the folder
Bag plate（508）It is installed in the gap, the folder bag plate（508）On be provided with folder bag contiguous block（510）, the folder bag cylinder
（507）Cylinder axis be connected to the folder bag contiguous block（510）On, the folder bag cylinder（507）Drive the folder bag plate（508）
In the gap slidably, the folder bag plate（508）On be provided with the folder bag mouth of semicircular in shape structure（511）.
A kind of 6. cold-aseptic filling equipment according to claim 1, it is characterised in that：It is described to pull out cap assemblies（6）It is provided with
Inner hollow pulls out lid support tube（601）, it is described to pull out lid support tube（601）Top be provided with rounded structure pull out lid connection
Flange（616）, it is described to pull out lid adpting flange（616）On be provided with multiple connecting holes（603）, it is described to pull out lid support tube（601）Peace
Loaded on the support component（3）On, it is described to pull out lid support tube（601）Inside inserted with pulling out lid connecting rod（602）, it is described to pull out lid
Support tube（601）Top be provided with and pull out lid cylinder（604）, it is described to pull out lid cylinder（604）Lid connecting rod is pulled out with described（602）Even
It is connected together, it is described to pull out lid support tube（601）Bottom be provided with and pull out lid seal pipe in cylindrical structural（605）, it is described to pull out
Lid seal pipe（605）Be internally provided with it is multiple pull out lid sealing ring, it is described to pull out lid connecting rod（602）Lid seal pipe is pulled out from described
（605）In pass, it is described to pull out lid connecting rod（602）Bottom be provided with and multiple pull out lid claw in arc-shaped structure（606）, institute
State and pull out lid claw（606）The other end be provided with and pull out lid pliers（607）, it is described to pull out lid pliers（607）It is provided with clamp handle（608）With
Jaw（609）, the clamp handle（608）On be provided with clamp handle groove（610）, it is described to pull out lid claw（606）Just it is fixed on the clamp handle
Groove（610）In, the jaw（609）Semicircular in shape structure, the jaw（609）In be provided with jaw boss（611）, it is described to pull out
Lid seal pipe（605）Bottom be disposed with top under upper and pull out cover plate（612）, middle part pull out cover plate（613）Pulled out with bottom
Cover plate（614）, cover plate is pulled out in the bottom（614）On be provided with U-type groove（615）, it is described to pull out lid pliers（607）It is installed on the U
Type groove（615）In, it is described to pull out lid pliers（607）In the U-type groove（615）In slidably.
A kind of 7. cold-aseptic filling equipment according to claim 1, it is characterised in that：The sterile filling component（7）If
It is equipped with inner hollow and in the filling feed pipe of cylindrical structural（701）, the filling feed pipe（701）Bottom be provided with filling
Fill head（702）, the filling head（702）Be internally provided with conical structure, the filling feed pipe（701）Top set
There is the filling adpting flange of rounded structure（703）, the filling feed pipe（701）Pass through filling adpting flange（703）It is fixed
To the support component（3）On, filling adpting flange（703）Side on be provided with the 3rd steam inlet（704）Steamed with the 3rd
Vapor outlet（705）, the 3rd steam inlet（704）With the 3rd steam (vapor) outlet（705）Extend through it is described it is filling enter
Expects pipe（701）In, the filling feed pipe（701）On be additionally provided with filling charging aperture（706）, the filling feed pipe
（701）Top be provided with filling cylinder（707）, the filling feed pipe（701）It is internally provided with filling bar（708）, it is described
Filling cylinder（707）With the filling bar（708）Link together, the filling bar（708）Bottom be provided with filling plug
（709）.
A kind of 8. cold-aseptic filling equipment according to claim 7, it is characterised in that：The filling plug（709）By gathering
Tetrafluoroethene material is made, the filling plug（709）Surface roughness be 0.4, the filling plug（709）Bottom be in
Spherical structure, the spherical structure and the filling head（702）The structure that linearly seals of conical structure.
A kind of 9. cold-aseptic filling equipment according to claim 8, it is characterised in that：The filling head（702）Outside
It is provided with insertion and is oriented to taper, the taper that the insertion is oriented to taper is 18.9 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710842260.7A CN107499612B (en) | 2017-09-18 | 2017-09-18 | Sterile cold filling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710842260.7A CN107499612B (en) | 2017-09-18 | 2017-09-18 | Sterile cold filling equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107499612A true CN107499612A (en) | 2017-12-22 |
| CN107499612B CN107499612B (en) | 2023-05-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710842260.7A Active CN107499612B (en) | 2017-09-18 | 2017-09-18 | Sterile cold filling equipment |
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| Country | Link |
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| CN (1) | CN107499612B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108674711A (en) * | 2018-04-11 | 2018-10-19 | 艾得客实业（湖北）有限公司 | A kind of back pressure apparatus and its application method for sterilizing bottle placer |
| CN109502090A (en) * | 2018-10-15 | 2019-03-22 | 珠海优特智厨科技有限公司 | Distributor |
| CN110406739A (en) * | 2019-07-11 | 2019-11-05 | 青岛润达生物科技有限公司 | A kind of bacteriophage extraction sterile cold tanning device of concentrate |
| CN111348252A (en) * | 2020-02-27 | 2020-06-30 | 广州市铭慧机械股份有限公司 | Sterile filling device |
| CN111943117A (en) * | 2020-07-25 | 2020-11-17 | 康季 | Aseptic cold canning system of concentrated solution is drawed to plant |
| CN112093749A (en) * | 2020-09-16 | 2020-12-18 | 康季 | Aseptic cold canning system of preventing leaking plant extraction concentrate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108674711A (en) * | 2018-04-11 | 2018-10-19 | 艾得客实业（湖北）有限公司 | A kind of back pressure apparatus and its application method for sterilizing bottle placer |
| CN109502090A (en) * | 2018-10-15 | 2019-03-22 | 珠海优特智厨科技有限公司 | Distributor |
| CN110406739A (en) * | 2019-07-11 | 2019-11-05 | 青岛润达生物科技有限公司 | A kind of bacteriophage extraction sterile cold tanning device of concentrate |
| CN111348252A (en) * | 2020-02-27 | 2020-06-30 | 广州市铭慧机械股份有限公司 | Sterile filling device |
| CN111943117A (en) * | 2020-07-25 | 2020-11-17 | 康季 | Aseptic cold canning system of concentrated solution is drawed to plant |
| CN112093749A (en) * | 2020-09-16 | 2020-12-18 | 康季 | Aseptic cold canning system of preventing leaking plant extraction concentrate |
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|---|---|
| CN107499612B (en) | 2023-05-26 |
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