CN107487500A - A kind of general carton labels adaptive self-adjusting system and method - Google Patents
A kind of general carton labels adaptive self-adjusting system and method Download PDFInfo
- Publication number
- CN107487500A CN107487500A CN201710785392.0A CN201710785392A CN107487500A CN 107487500 A CN107487500 A CN 107487500A CN 201710785392 A CN201710785392 A CN 201710785392A CN 107487500 A CN107487500 A CN 107487500A
- Authority
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- China
- Prior art keywords
- carton
- measuring light
- light screen
- light
- adjustment
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/0015—Preparing the labels or articles, e.g. smoothing, removing air bubbles
- B65C2009/0059—Preparing the articles
Abstract
Labelling adaptive self-adjusting system and method, system the invention discloses a kind of general carton includes：Conveyer belt, Measuring light screen component, adjustment promote thermomechanical components, marking mechanism and controller；Measuring light screen component includes the first Measuring light screen and the second Measuring light screen；First Measuring light screen forms horizontal direction light curtain, and the second Measuring light screen forms vertical direction light curtain；After carton is by Measuring light screen component, controller carries out height to carton, length and width identification calculates, carton position on a moving belt and angle are also identified simultaneously, after adjusting the timing belt contact carton on pusher, control carton to rotate clockwise or counterclockwise by frictional force, realize that carton ajusts the work in direction；Accurate electric control operation can be realized by controller, in the arbitrary orientation mark of carton, it is not necessary to manually adjust carton orientation；During the continuous mark of different size cartons, it is possible to achieve automatically adjust the position of marking machine, save artificial.
Description
Technical field
The present invention relates to laser marking technical field, and adaptive self-adjusting system is labelled more particularly, to a kind of general carton
And method.
Background technology
Carton usually requires to need artificial and machinery by labeling process, the operation of traditional labeling after production line completes
Equipment, which coordinates, to be completed, and by the manual synchronizing location of workpiece and angles, is then manipulated marking machine and is labelled in target area.
Carton labelling machine on the market has certain universal, specific patch on carton to carton Dimension Types at present
Cursor position can be realized by the manual regulating device of X-axis Y-axis Z axis.Existing labeling device has following problems：1st, adjust every time
Behind whole good labelling machine X-axis Y-axis Z axis position, equipment needs to be directed to be labelled with similarly sized carton；2nd, carton by packaging or
It is most after the circulation of person's material flow line to be in disordered state, for unordered carton, it is necessary to be sent into transmission after manually adjusting carton orientation
Band.
The content of the invention
It is an object of the invention to overcome above-mentioned technical deficiency, propose that a kind of general carton labels adaptive self-adjusting system
And method, solve above-mentioned technical problem of the prior art.
To realize above-mentioned technical purpose, the technical solution adopted by the present invention provides a kind of general carton and labels adaptive self-regulated
Whole system, including：Conveyer belt, Measuring light screen component, adjustment promote thermomechanical components, marking mechanism and controller；Measuring light screen component
Including the first Measuring light screen and the second Measuring light screen；Adjustment promotes thermomechanical components to be promoted including the first adjustment pusher and the second adjustment
Machine；Measuring light screen component, adjustment promote thermomechanical components and marking mechanism to be set gradually along transmission tape motion direction；Controller is with surveying
Measure light curtain component, adjustment promotes thermomechanical components and marking mechanism is electrically connected with.
The present invention also provides a kind of general carton and labels adaptive self-regulating method, comprises the following steps：
S1, carton move on a moving belt in preset speed, when carton passes through the first Measuring light screen, the second Measuring light screen
When, the first Measuring light screen by controller measure carton height, the second Measuring light screen by controller measure carton length,
Width, while calculate the angle of position and carton with transmitting tape motion direction formation of carton on a moving belt；
S2, the real time position for calculating carton, when carton reaches predeterminated position, adjust the length direction and conveyer belt of carton
The direction of motion is horizontal；
S3, according to the height of carton, length, width and real time position, control marking machine is moved to the predeterminable area of carton
Carry out mark.
Compared with prior art, beneficial effects of the present invention include：Conveyer belt upper paper box is obtained by Measuring light screen component
Length, width and height and position data after, accurate electric control operation can be realized by controller, control adjustment pusher realizes carton position
Put and ajust, it is not necessary to manually adjust carton orientation；During the continuous mark of different size cartons, it is possible to achieve automatically adjust and beat
The position of mark machine, in the arbitrary orientation mark of carton, save artificial.
Brief description of the drawings
Fig. 1 is that a kind of general carton provided by the invention labels adaptive self-adjusting system schematic perspective view；
Fig. 2 is the front view of the first adjustment pusher in Fig. 1；
Fig. 3 is the top view of the first adjustment pusher in Fig. 1；
Fig. 4 is the control figure that general carton labels adaptive self-adjusting system；
Fig. 5 is the flow chart that general carton labels adaptive self-regulating method；
Fig. 6 is that carton passes through the detection principle diagram before and after the second Measuring light screen.
In accompanying drawing：1st, conveyer belt, 2, Measuring light screen component, 3, adjustment promote thermomechanical components, 4, marking mechanism, 5, controller,
21st, the first Measuring light screen, the 22, second Measuring light screen, the 31, first adjustment pusher, the 32, second adjustment pusher, 311, first
Motor, 312, ball screw, 313, feed screw nut, 314, supporting plate, 315, adjustment component, 3151, synchronizing wheel, 3152, synchronous
Band.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with accompanying drawing, the present invention is entered
Row is further described.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to limit
The fixed present invention.
The invention provides a kind of general carton to label adaptive self-adjusting system, as shown in figure 1, including：Conveyer belt 1,
Measuring light screen component 2, adjustment promote thermomechanical components 3, marking mechanism 4 and controller 5.Measuring light screen component 2, adjustment promote thermomechanical components
3 and marking mechanism 4 set gradually along the direction of motion of conveyer belt 1；Controller 5 promotes thermomechanical components with Measuring light screen component 2, adjustment
3 and marking mechanism 4 be electrically connected with.
Conveyer belt 1 is mainly for delivery of carton, optional conveying worm or ribbon conveyer.
Measuring light screen component 2 includes the first Measuring light screen 21 and the second Measuring light screen 22；Measuring light screen component 2 is a kind of light
Electric transducer, include light emitters staggered relatively and light receiver two parts；First Measuring light screen 21 is on a moving belt
Square horizontally light curtain, the second Measuring light screen 22 are square into vertical direction light curtain on a moving belt.
As shown in Figures 2 and 3, adjustment promotes thermomechanical components 3 to include the first adjustment pusher 31 and second and adjusts pusher 32,
First adjustment pusher is arranged on the left of conveyer belt, and the second adjustment pusher is arranged on the right side of conveyer belt；First adjustment pusher
31 and second adjust pusher 32 all including the first motor 311, shaft joint, ball screw 312, feed screw nut 313, supporting plate
314 and adjustment component 315；First motor 311 is connected by shaft joint with ball screw 312, and feed screw nut 313 is sheathed on ball
Moved along a straight line on screw mandrel 312 and with ball screw direction, feed screw nut 313 is connected with supporting plate 314, and adjustment component 315 is located at
The leading portion of supporting plate 314；Adjustment component 315 includes the second motor, shaft joint, some synchronizing wheels 3151 and timing belt 3152, and second
Motor is connected by shaft joint with synchronizing wheel 3151, and timing belt 3152 is arranged in synchronizing wheel 3151；Adjustment promotes the work of thermomechanical components 3
During work, the first motor 311 starts, and drives ball screw 312, and the control adjustment of ball screw 312 promotes thermomechanical components 3 transmitting
Movement with 1 vertical direction；Second electric motor starting, shaft joint is driven, shaft joint drives synchronizing wheel 3151, and synchronizing wheel 3151 drives
Timing belt 3152, it is clockwise by the frictional force between timing belt 3152 and carton, control carton after timing belt 3152 contacts carton
Or rotate in an anti-clockwise direction, realize that carton ajusts the work in direction so that carton length direction and conveyer belt keep level.
Marking mechanism 4 include marking machine and manipulation marking machine up and down, left and right and movable adjusting means；Pass through
Controller 5 can realize accurate electric control operation, in the arbitrary orientation mark of carton.
In above-mentioned technical proposal, detection light caused by the light emitters of Measuring light screen component 2 is not such as common sensing
It is only a branch of as device, but the light array of determining deviation generation along its length, formed one " light curtain ", with a kind of side of scanning
Formula, with hop controller and its software, realize monitoring and measure the function of object appearance and size.Light curtain measuring system wants normal work
A controller need to be equipped with, controller is programmed setting using software, it is possible to provide a variety of scan patterns and detection and analysis pattern,
And can be connected by serial ports and be communicated with PLC or computer, control or scanning result are transmitted, also can access triggering letter in addition
Number control scanning process.
In above-mentioned technical proposal, it is as follows that carton labels adaptive self-regulating method implementation process：
(1) carton 1 motion on a moving belt in preset speed, when carton is measured by the first Measuring light screen 21, second
During light curtain 22, the first Measuring light screen 21 measures the height of carton by controller 5, and the second Measuring light screen 22 is surveyed by controller 5
Length, the width of carton are measured, while calculates the angle that position and carton of the carton on conveyer belt 1 are formed with transmission tape motion direction
Degree；When carton is by the first Measuring light screen 21, light emitters launch multi beam light simultaneously, corresponding multiple on light receiver
Light receiver point receives the light that light emitters are sent, and during carton is by light curtain, part light curtain Shu Jinhang will be hidden
Gear, the light curtain Shu Buhui being blocked are received by light receiver point, and the quantity via controller for the light curtain beam being blocked calculates will conversion
Into specific height value, the spacing of light curtain beam is smaller, and measurement accuracy is higher, and the height value calculated applies to follow-up carton patch
Mark machine Z axis, that is, the mobile control in carton height direction；When carton is by the second Measuring light screen 22, light emitters interval
Setting time launches multi beam light, and corresponding multiple light receiver points receive the light that light emitters are sent on light receiver
Line, during carton is by light curtain, the part light curtain Shu Jinhang of light curtain will be blocked, the scanning of light curtain system interval setting time
Once, until carton is completely untill；Light whether is received to judge according to multiple light receiver points of light receiver
Whether light is blocked by carton, and controller 5 receives the light receiver point of light with different chromatic zones taps and do not receive light
The light receiver point of line, the dot chart of the light receiver point formation of real-time rendering light receiver, as shown in fig. 6, rectangle generation
Table carton bottom surface, the right rectangle represent carton and enter the second Measuring light screen front position, rectangle generation of the left side with dash area
Table carton is by the second Measuring light screen, and the spot distribution figure that system generates after the completion of scanning, the border of spot distribution figure is exactly
The length/width profile of carton, controller 5 can calculate the length and width dimensions of carton and passing for carton according to the scattergram
The position taken and angle are sent, the spacing of light curtain beam is smaller, and the light emission duration of setting is shorter, and measurement accuracy is higher,
Typically interval time is set as 0.1 second；
(2) when carton is forming an angle on conveyer belt 1 with the shape of conveyer belt 1, it is defined by the summit of carton bottom surface four, according to
According to real time position of the carton on conveyer belt 1, controller 5 is calculated in the first adjustment pusher 31 and carton bottom surface, close to left side
Summit with first adjustment pusher 31 on timing belt 3152 vertical range d1；Controller 5 calculates the second adjustment pusher 32
In carton bottom surface, close to right side summit and the vertical range d of timing belt 3152 on the second adjustment pusher 322；Set carton
Translational speed on conveyer belt 1 is v, and it is s that the second Measuring light screen 22 promotes the horizontal range of thermomechanical components 3 with adjustment1, carton leads to
Cross after the second Measuring light screen 22 and arrive that to enter adjustment to promote the time of the scope of thermomechanical components 3 be t1(t1=s1/ v), the recording sheet of controller 5
Case is by time of the second Measuring light screen 22, through t1After time manipulation first adjustment pusher 31 and second adjust pusher 32 to
Carton direction is moved, and the displacement that the first adjustment pusher 31 and second adjusts pusher 32 is respectively d1And d2；Timing belt
After 3152 contact cartons, by the frictional force between timing belt 3152 and carton, control carton direction pivots clockwise or counter-clockwise turns
Dynamic, carton both sides rotation direction is consistent, realizes that carton ajusts the work in direction so that carton length direction is kept with conveyer belt 1
Level, in timing belt 3152 controls carton rotation process by frictional force, it is always maintained at timing belt and carton apexes contact；
(3) it is s that setting adjustment, which promotes thermomechanical components 3 and the horizontal range in labeling area,2, the communicated band 1 of the record-paper case of controller 5
The time that adjustment promotes the region of thermomechanical components 3 is left, through time t2(t2=s2/ v) marking machine is manipulated afterwards, according to the carton calculated
The position data of length, width and height size and carton on the conveyor belt, manipulation marking machine is upper and lower, left and right and movable device are in paper
Case position labeling to be labelled；Length and width data in above-mentioned technical proposal are used for carton top mark, length and the high number of degrees
It is used for carton or so two sides mark according to for two sides mark before and after carton, width and altitude information.
(4) after carton completes labeling operation, into subsequent handling, the carton for facilitating conveyer belt to come continuously labels.
Compared with prior art, the whole automatic marking process step of the present invention can close fit, can be with by controller
Accurate electric control operation is realized, in the arbitrary orientation mark of carton, it is not necessary to manually adjust carton orientation；Different size cartons are connected
During continuous mark, it is possible to achieve automatically adjust the position of marking machine, save artificial.
The embodiment of present invention described above, is not intended to limit the scope of the present invention..Any basis
The various other corresponding changes and deformation that the technical concept of the present invention is made, should be included in the guarantor of the claims in the present invention
In the range of shield.
Claims (8)
1. a kind of general carton labels adaptive self-adjusting system, it is characterised in that including：Conveyer belt, Measuring light screen component, adjust
Whole propulsion thermomechanical components, marking mechanism and controller；The Measuring light screen component includes the first Measuring light screen and the second Measuring light screen；
The adjustment promotes thermomechanical components to include the first adjustment pusher and the second adjustment pusher；The Measuring light screen component, adjustment push away
Enter thermomechanical components and marking mechanism to set gradually along transmission tape motion direction.
2. a kind of general carton according to claim 1 labels adaptive self-adjusting system, it is characterised in that described first
Measuring light screen and the second Measuring light screen all include light emitters and light receiver staggered relatively, and the first Measuring light screen is passing
Send and take square horizontally light curtain, the second Measuring light screen is square into vertical direction light curtain on a moving belt.
3. a kind of general carton according to claim 1 labels adaptive self-adjusting system, it is characterised in that described first
Adjustment pusher and the second adjustment pusher all include the first motor, ball screw, shaft joint, feed screw nut, supporting plate and tune
Whole group part；First motor is connected by shaft joint with ball screw, the feed screw nut be sheathed on ball screw and with
Ball screw direction moves along a straight line, and feed screw nut is connected with supporting plate, and the adjustment component is located at supporting plate leading portion；The adjustment
Component includes the second motor, shaft joint, some synchronizing wheels and timing belt, and second motor is connected by shaft joint and synchronizing wheel
Connect, timing belt is arranged in synchronizing wheel.
4. a kind of general carton according to claim 3 labels adaptive self-adjusting system, it is characterised in that described first
Motor is servomotor.
5. a kind of general carton according to claim 1 labels adaptive self-adjusting system, it is characterised in that the mark
Mechanism includes marking machine and adjusting means, and adjusting means manipulates upper and lower marking machine, left and right and moved forward and backward.
6. a kind of general carton according to claim 1 labels adaptive self-adjusting system, it is characterised in that the control
Device promotes thermomechanical components and marking mechanism to be electrically connected with Measuring light screen component, adjustment.
7. a kind of general carton labels adaptive self-regulating method, it is characterised in that including：
S1, carton move on a moving belt in preset speed, when carton is by the first Measuring light screen, the second Measuring light screen,
First Measuring light screen measures the height of carton by controller, and the second Measuring light screen measures the length of carton, width by controller
Degree, while calculate the angle of position and carton with transmitting tape motion direction formation of carton on a moving belt；
S2, the real time position for calculating carton, when carton reaches predeterminated position, the length direction and conveyer belt that adjust carton move
Direction is horizontal；
S3, according to the height of carton, length, width and real time position, the predeterminable area that control marking machine is moved to carton is carried out
Mark.
8. general carton according to claim 7 labels adaptive self-regulating method, it is characterised in that in step S1：
First Measuring light screen square light curtain horizontally on a moving belt, when carton is by the first Measuring light screen,
The height for obtaining carton is the height that the first Measuring light screen is blocked by carton；
The second Measuring light screen square light curtain into vertical direction on a moving belt, between the light emitters of the second Measuring light screen
Launch multi beam light simultaneously every setting time, corresponding multiple light receiver points receive on the light receiver of the second Measuring light screen
The light that light emitters are sent；
Whether light is received according to multiple light receiver points of light receiver, judge whether light is blocked by carton, controlled
Device receives the light receiver point of light with different chromatic zones taps and does not receive the light receiver point of light, real-time rendering light
The dot chart that the light receiver point of line receiver is formed, the zone boundary for the light receiver point for not receiving light in dot chart are
The length and width of carton, while position on a moving belt and the angle of carton can be calculated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710785392.0A CN107487500B (en) | 2017-09-04 | 2017-09-04 | Self-adaptive self-adjusting system and method for labeling general paper boxes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710785392.0A CN107487500B (en) | 2017-09-04 | 2017-09-04 | Self-adaptive self-adjusting system and method for labeling general paper boxes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107487500A true CN107487500A (en) | 2017-12-19 |
| CN107487500B CN107487500B (en) | 2023-09-12 |
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| CN201710785392.0A Active CN107487500B (en) | 2017-09-04 | 2017-09-04 | Self-adaptive self-adjusting system and method for labeling general paper boxes |
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| CN108860883A (en) * | 2018-04-03 | 2018-11-23 | 宁波格劳博机器人有限公司 | Battery pole piece high-speed, high precision labeling system |
| CN109677136A (en) * | 2019-02-28 | 2019-04-26 | 山东海帝新能源科技有限公司 | Ink jet numbering machine is used in a kind of processing of lithium battery |
| CN109855563A (en) * | 2019-02-21 | 2019-06-07 | 深圳市凯中精密技术股份有限公司 | Detection method and detection device |
| CN112027274A (en) * | 2020-09-23 | 2020-12-04 | 嘉兴昂熙贸易有限公司 | Device for improving pasting accuracy of single pasting machine |
| CN113418447A (en) * | 2021-06-21 | 2021-09-21 | 深圳市汤古科技有限公司 | Aluminum template parameter identification method and device based on measurement light curtain, electronic equipment and medium |
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| CN107487500B (en) | 2023-09-12 |
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