CN107484787B - Cake turning mechanism of tunnel furnace - Google Patents
Cake turning mechanism of tunnel furnace Download PDFInfo
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- CN107484787B CN107484787B CN201710789398.5A CN201710789398A CN107484787B CN 107484787 B CN107484787 B CN 107484787B CN 201710789398 A CN201710789398 A CN 201710789398A CN 107484787 B CN107484787 B CN 107484787B
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- Prior art keywords
- cake
- food
- turning mechanism
- rotating shaft
- rolling
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B7/00—Baking plants
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B1/00—Bakers' ovens
- A21B1/42—Bakers' ovens characterised by the baking surfaces moving during the baking
- A21B1/44—Bakers' ovens characterised by the baking surfaces moving during the baking with surfaces rotating in a horizontal plane
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
Abstract
The invention discloses a cake turning mechanism of a tunnel furnace, which comprises: the cake baking device comprises a cake stirring mechanism, an inclined plane cake turning mechanism and a rolling and cutting mechanism, wherein the cake stirring mechanism performs needling and thrust force on food to be baked which passes through the cake stirring mechanism, and stirs the food onto the inclined plane cake turning mechanism; the inclined cake turning mechanism transmits the food to the top end through a conveying belt and turns over the food from the top end and falls back to the conveying belt of the tunnel furnace; the rolling cutting mechanism carries out rolling cutting on the food turned by the inclined surface cake turning mechanism, gas in the food is discharged, and the food cut by the rolling cutting mechanism enters the subsequent process. According to the cake turning mechanism of the tunnel furnace, the cake stirring mechanism, the inclined plane cake turning mechanism and the rolling and cutting mechanism are arranged, so that the problem of baking and bursting of food can be avoided while food is automatically turned over.
Description
Technical Field
The invention relates to the technical field of food tunnel oven baking, in particular to a cake turning mechanism of a tunnel oven.
Background
In the prior art, tunnel ovens are used to cook food products (e.g., moon cakes), which typically require baking on both sides of the food product. However, turning over the food at present needs manual work, which is very inconvenient.
In the prior art, the tunnel oven generally comprises a first section for primary baking, a transition section for conveying the baked food, and a second section for secondary baking of the food, wherein the sections are connected in sequence to form a tunnel oven production line. Food is transmitted on the conveyer belt, gets into first section tunnel furnace, carries out the surface baking, and the surface baking finishes the back, and food gets into the changeover portion, and changeover portion to second section tunnel furnace need overturn food, adopts artifical upset, not only brings the extension of process time, and moreover, artifical upset chronogenesis is longer, and food baking can not last, influences the quality of toasting of final food.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a cake turning mechanism of a tunnel oven, which can solve the problem that food needs to be turned manually.
The purpose of the invention is realized by adopting the following technical scheme: the utility model provides a cake mechanism is turned over to tunnel furnace includes: a cake stirring mechanism, an inclined plane cake turning mechanism and a rolling and cutting mechanism, wherein,
the cake poking mechanism pricks the food to be baked and applies thrust to poke the food to the inclined plane cake turning mechanism;
the inclined cake turning mechanism transmits the food to the top end through a conveying belt and turns over the food from the top end and falls back to the conveying belt of the tunnel furnace;
the rolling cutting mechanism carries out rolling cutting on the food turned by the inclined surface cake turning mechanism, gas in the food is discharged, and the food cut by the rolling cutting mechanism enters the subsequent process.
Preferably, the cake stirring device further comprises an inclined plane transmission mechanism connected with the inclined plane cake stirring mechanism and the cake stirring mechanism respectively, and the cake stirring mechanism and the inclined plane cake stirring mechanism synchronously move through the inclined plane transmission mechanism.
Preferably, the cake stirring mechanism comprises a first rotating shaft and first rotating disc groups arranged on the first rotating shaft at intervals, and a circle of first sharp teeth for needling the passing food are arranged on the outer circumference of each rotating disc of the first rotating disc group.
Preferably, the cake stirring mechanism further comprises first bearing seats arranged at two ends of the first rotating shaft and first bearings arranged at two ends of the first rotating shaft.
Preferably, the inclined plane cake turning mechanism comprises a conveying belt which is obliquely arranged and a transmission shaft which is arranged at the top end of the conveying belt and drives the conveying belt to rotate, and the conveying belt gradually rises from the cake turning mechanism to the rolling mechanism.
Preferably, the inclined-plane cake turning mechanism comprises supporting plates arranged on two sides of the conveying belt and used for supporting the conveying belt, a second bearing arranged on the transmission shaft, and a second connecting plate used for fixing the second bearing and the bearing seat on the supporting plates.
Preferably, the rolling-cutting mechanism comprises a second rotating shaft and second rotating disc groups arranged on the second rotating shaft at intervals, and a circle of second sharp teeth for cutting the passing food is arranged on the outer circumference of each rotating disc of the second rotating disc group.
Preferably, the hobbing mechanism further comprises second bearing seats arranged at two ends of the second rotating shaft, second bearings arranged at two ends of the second rotating shaft, and a second connecting plate connected with the second bearing seats.
Preferably, the lower end of the second rotating shaft is provided with a supporting plate, and the supporting plate is provided with a through groove corresponding to each rotating disc.
Preferably, the hobbing mechanism further comprises a hobbing driving mechanism, the hobbing driving mechanism comprises a first driving motor arranged at one end of the second rotating shaft, and an output shaft of the first driving motor is connected with the end part of the second rotating shaft through a first coupler.
Preferably, the bevel gear mechanism includes: the output shaft of the second driving motor is connected with the transmission shaft through a first chain wheel, the chain is connected with the first chain wheel, the second chain wheel is connected with the chain, the second chain wheel is coaxial with the first gear, and the first gear is meshed with the second gear set.
Preferably, the second gear set includes a fourth coupling connected to the first rotating shaft, a gear shaft provided with the second gear, and fourth bearings disposed at both ends of the gear shaft, and the fourth coupling connects the first rotating shaft and the gear shaft, and transmits rotation of the gear shaft to the first rotating shaft.
Preferably, the inclined plane transmission mechanism further comprises a supporting seat for supporting the second chain wheel and the second gear set, the supporting seat is a U-shaped seat, through holes for allowing connecting shafts connected with the second chain wheel and the second gear to pass through are formed in two symmetrical side walls of the supporting seat, and the second chain wheel and the second gear are arranged inside the U-shaped seat.
Compared with the prior art, the invention has the beneficial effects that: according to the cake turning mechanism of the tunnel furnace, the cake stirring mechanism, the inclined plane cake turning mechanism and the rolling and cutting mechanism are arranged, so that the problem of baking and bursting of food can be avoided while food is automatically turned over.
Preferably, the automatic food turnover device disclosed by the invention can automatically turn over food from the transition section to the second section of the tunnel furnace, so that the working procedure time is saved, the food baking is continuous, and the baking quality of the final food is improved.
Preferably, the cake poking mechanism pokes food passing through and applies thrust to the inclined plane cake turning mechanism, and the inclined plane cake turning mechanism is used for conveying the food to the inclined plane cake turning mechanism continuously without damaging the quality of the food, so that the structure is simple, and the operation and the control are easy.
Preferably, the inclined surface cake turning mechanism transmits the food to the top end through the conveying belt and turns over from the top end and falls back to the conveying belt of the tunnel furnace, so that the food is automatically turned over, and in the turning process, the follow-up food can be continuously supplied, so that the streamlined operation is realized.
Preferably, the rolling mechanism discharges gas in the food after the inclined surface cake turning mechanism turns the food through rolling cutting, the food cut by the rolling mechanism enters a subsequent process, and the rolling mechanism cuts the food and discharges gas in the food to prevent the food from bursting during secondary baking.
Drawings
FIG. 1 is a schematic perspective view of a cake turning mechanism of a tunnel furnace according to an embodiment of the present invention;
FIG. 2 is an exploded view of an embodiment of the cake turning mechanism of the tunnel oven of the present invention;
fig. 3 is an exploded view of the second gear set of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings and the detailed description below:
referring to fig. 1-2, a schematic perspective structure diagram and an explosion structure diagram of an embodiment of a cake turning mechanism of a tunnel furnace according to the present invention are shown; the cake turning mechanism comprises: the cake baking machine comprises a cake stirring mechanism 1, an inclined plane cake turning mechanism 2, a rolling cutting mechanism 3 and an inclined plane transmission mechanism 4, wherein the cake stirring mechanism 1 pricks food to be baked passing through and applies thrust to stir the food to the inclined plane cake turning mechanism 2; the inclined-plane cake turning mechanism 2 transmits food to the top end through a conveying belt 21, turns over from the top end and falls back to a tunnel furnace conveying belt, and the cake stirring mechanism 1 and the inclined-plane cake turning mechanism 2 synchronously move through an inclined-plane transmission mechanism 4; the rolling cutting mechanism 3 discharges gas in the food through rolling cutting of the turned food, so that the food is prevented from bursting during secondary baking. And the food cut by the rolling cutting mechanism 3 enters a second section of tunnel furnace to be roasted on the bottom surface.
Specifically, food sequentially passes through the cake stirring mechanism 1, the inclined plane cake turning mechanism 2 and the rolling and cutting mechanism 3, and when the food is conveyed from the inclined plane cake turning mechanism 2 to the rolling and cutting mechanism 3, the food moves from the bottom end to the top end under the action of the conveying belt and drops from the top end back to the driving belt of the tunnel furnace, and the food is turned over in the dropping process, namely the bottom surface of the food faces upwards, the inclination angle of the inclined plane cake turning mechanism 2 is related to the volume and weight of the food, and the inclination angle is based on the fact that the food can be turned over; the gas in the food is discharged from the food cut by the rolling cutting mechanism 3, so that the food is prevented from bursting during secondary baking; the rolling and cutting mechanism 3 is independently arranged at one end of the inclined plane cake turning mechanism 2 and independently rotates under the action of the rolling and cutting driving mechanism.
Continuing with fig. 1-2, the pancake-stirring mechanism 1 includes: the first rotating shaft 11, the first rotating disc group 12 arranged on the first rotating shaft 11 at intervals, the first bearing seats 112 arranged at two ends of the first rotating shaft 11, the first bearings arranged at two ends of the first rotating shaft 11, and the first connecting plate 113 connected with the first bearing seats 112. Wherein, a circle of first sharp teeth 121 are arranged on the outer circumference of each rotating disc of the first rotating disc group 12, when the first rotating disc group 12 rotates along with the first rotating shaft 11, the first sharp teeth 121 continuously prick the passing food, and thrust is applied to the food by the pricking, so as to push the food to the bottom end of the inclined-plane cake turning mechanism 2. It will be appreciated by those skilled in the art that the spacing of the first set of disks 12 is such that the spacing is determined by the size and type of food product passing therethrough, while the length of the first tines 121 is determined by the size of the food product passing therethrough, and need only be such that they pierce the surface of the food product, such as bread, by being able to exert a pushing force sufficient to move the food product to the bottom end of the bevel patting mechanism 2. In the embodiment, the rotation movement of the first rotating shaft 11 is realized by the driving of the bevel transmission mechanism 4, and the main function of the cake stirring mechanism 1 is to help food smoothly enter the bevel cake turning mechanism 2 for transmission.
Continuing to refer to fig. 1-2, the slant cake-turning mechanism 2 includes: the conveying belt 21 is obliquely arranged, the supporting plates 22 are arranged on two sides of the conveying belt 21 and support the conveying belt, the transmission shaft 23 is arranged at the top end of the conveying belt 21, the second bearing 231 is arranged on the transmission shaft 23, and the second connecting plate 24 is used for fixing the second bearing 231 and the bearing seat on the supporting plates 22. The conveying belt 21 gradually rises from the cake stirring mechanism 1 to the rolling and cutting mechanism 3, and the distance from the top end of the conveying belt 21 to the driving belt of the tunnel furnace is a certain height, so that the food falling from the top end of the conveying belt 21 can be turned over and the expected turning effect is achieved, namely the bottom surface of the food faces upwards. Under the drive of the transmission shaft 23, the conveyor belt 21 drives the food thereon to move, so as to realize conveying and overturning. The supporting plate 22 is an inclined plate disposed in the same inclined direction as the conveying belt 21, and a connecting structure, such as a screw hole, is disposed on the inclined plate for connection.
Continuing to refer to fig. 1-2, the hobbing mechanism 3 includes: the second rotating shaft 31, the second rotating disc group 32 disposed on the second rotating shaft 31 at intervals, the supporting plate 33 disposed at the lower end of the second rotating shaft 31, the second bearing seats 341 disposed at both ends of the second rotating shaft 31, the second bearings disposed at both ends of the second rotating shaft 31, the second connecting plate 34 connected to the second bearing seats 341, and the rolling cut driving mechanism for driving the second rotating shaft 31 to rotate. Specifically, each of the rotating disks of the second rotating disk group 32 is provided with a circle of second sharp teeth 321 on the outer circumference, and the second sharp teeth 321 continuously cut the food passing through when the second rotating disk 32 rotates along with the second rotating shaft 31. It will be appreciated by those skilled in the art that the spacing between the discs in the second set 32 of discs is determined by the size and type of the actual food product, the length and respective density of the second tines 321, and that depending on the actual food product, it is only necessary to be able to cut the surface of the food product to release gas from the food product. The lower end of the second rotating shaft 31 is provided with a supporting plate 33, and the supporting plate 33 is provided with a through groove corresponding to each rotating disc, so that the rotating discs are conveniently positioned, and a protection effect is achieved. The hobbing drive mechanism comprises a first drive motor 38 arranged at one end of the second rotating shaft 31, and an output shaft of the first drive motor 38 is connected with the end part of the second rotating shaft 31 through a first coupler to drive the second rotating shaft 31 to rotate.
Specifically, in order to realize that the food falls from the inclined-plane cake turning mechanism 2, the rolling-cutting mechanism 3 can effectively cut the food, a certain gap is reserved between the inclined-plane cake turning mechanism 2 and the rolling-cutting mechanism 3, and the food can be sufficiently cut by adjusting the relative heights of the inclined-plane cake turning mechanism 2 and the rolling-cutting mechanism 3 and the size of the rotary table.
With continued reference to fig. 1-2, the bevel cake turning mechanism 2 and the cake stirring mechanism 1 of the present embodiment achieve synchronous motion under the action of the bevel transmission mechanism 4. The bevel drive mechanism includes: the output shaft 411 of the second driving motor is connected with the transmission shaft 23 through a first chain wheel 46, the second driving motor 41 further comprises a chain 42 connected with the first chain wheel 46, and a second chain wheel 44 connected with the chain 42, the second chain wheel 44 is coaxially arranged with the first gear, and the first gear is meshed with the second gear set 45 and drives the second gear set to rotate; and further includes a supporting seat 43 supporting the second sprocket and the second gear set 45, and a fourth connecting plate 431 connected to the supporting seat.
Specifically, the second gear set 45 is connected to the first rotating shaft 11 to drive the first rotating shaft to rotate, the chain 42 drives the second sprocket 44 to rotate under the driving of the first sprocket 46, and the first gear coaxial with the second sprocket drives the second gear set 45 to rotate, so that the first rotating shaft 11 and the transmission shaft 23 synchronously move. The support base 43 is a U-shaped base, through holes for passing through connecting shafts connected to the second sprocket 44 and the second gear are provided on both symmetrical side walls of the base, and the second sprocket 44 and the second gear are provided inside the U-shaped base.
Referring to fig. 3, which is a schematic diagram of an explosion structure of the second gear set of the present invention, the second gear set 45 includes a fourth coupling 451, a gear shaft 454 provided with a second gear, fourth bearings 453 disposed at two ends of the gear shaft 454, and snap springs 452 disposed in the fourth bearings 453 for connection; the fourth coupling 451 connects the first rotary shaft 11 and the gear shaft 454, and transmits the rotation of the gear shaft 454 to the first rotary shaft 11. Under the drive of the second driving motor 41, the rotation is respectively and synchronously transmitted to the cake stirring mechanism 1 and the inclined-plane cake turning mechanism 2 through a chain wheel and a gear transmission mechanism so as to generate the rotation motion; under the driving of the first driving motor 38, the rolling mechanism 3 rotates to complete each action.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.
Claims (9)
1. A cake mechanism is turned over to tunnel furnace which characterized in that includes: a cake stirring mechanism, an inclined plane cake turning mechanism and a rolling and cutting mechanism, wherein,
the cake poking mechanism pricks the food to be baked and applies thrust to poke the food to the inclined plane cake turning mechanism;
the inclined cake turning mechanism transmits the food to the top end through a conveying belt and turns over the food from the top end and falls back to the conveying belt of the tunnel furnace;
the rolling cutting mechanism performs rolling cutting on the food turned by the inclined-plane cake turning mechanism, releases gas in the food, and the food cut by the rolling cutting mechanism enters a subsequent process;
the cake stirring mechanism and the inclined plane cake stirring mechanism synchronously move through the inclined plane transmission mechanism.
2. The cake turning mechanism of the tunnel furnace as claimed in claim 1, wherein the cake stirring mechanism comprises a first rotating shaft, a first rotating disk group arranged on the first rotating shaft at intervals, and a circle of first sharp teeth for needling the passing food are arranged on the outer circumference of each rotating disk of the first rotating disk group.
3. The tunnel furnace cake turning mechanism according to claim 2, wherein the inclined cake turning mechanism comprises an obliquely arranged conveying belt and a transmission shaft arranged at the top end of the conveying belt to drive the conveying belt to rotate, and the conveying belt is gradually lifted from the cake stirring mechanism to the rolling cutting mechanism.
4. The cake turning mechanism of the tunnel furnace as claimed in claim 3, wherein said bevel transmission mechanism comprises: the output shaft of the second driving motor is connected with the transmission shaft through a first chain wheel, the chain is connected with the first chain wheel, the second chain wheel is connected with the chain, the second chain wheel is coaxial with the first gear, and the first gear is meshed with the second gear set.
5. The cake turning mechanism of the tunnel furnace as claimed in claim 4, wherein the second gear set comprises a fourth coupling connected with the first rotating shaft, a gear shaft provided with a second gear, and fourth bearings arranged at two ends of the gear shaft, wherein the fourth coupling connects the first rotating shaft with the gear shaft and transmits the rotation of the gear shaft to the first rotating shaft.
6. The cake turning mechanism of the tunnel oven as claimed in claim 1, wherein said rolling and cutting mechanism comprises a second rotating shaft, a second set of rotating discs arranged on the second rotating shaft at intervals, and a circle of second sharp teeth for cutting the passing food is arranged on the outer circumference of each rotating disc of the second set of rotating discs.
7. The cake turning mechanism of the tunnel furnace as claimed in claim 6, wherein said hobbing mechanism further comprises a second bearing seat disposed at both ends of said second rotating shaft, a second bearing disposed at both ends of the second rotating shaft, and a second connecting plate connected to the second bearing seat.
8. The cake turning mechanism of the tunnel furnace as claimed in claim 6, wherein a support plate is provided at the lower end of the second rotating shaft, and a through groove corresponding to each turntable is provided on the support plate.
9. The cake turning mechanism of the tunnel furnace as claimed in claim 6, wherein the rolling mechanism further comprises a rolling driving mechanism, the rolling driving mechanism comprises a first driving motor arranged at one end of the second rotating shaft, and an output shaft of the first driving motor is connected with the end of the second rotating shaft through a first coupling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710789398.5A CN107484787B (en) | 2017-09-05 | 2017-09-05 | Cake turning mechanism of tunnel furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710789398.5A CN107484787B (en) | 2017-09-05 | 2017-09-05 | Cake turning mechanism of tunnel furnace |
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| Publication Number | Publication Date |
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| CN107484787A CN107484787A (en) | 2017-12-19 |
| CN107484787B true CN107484787B (en) | 2020-06-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710789398.5A Active CN107484787B (en) | 2017-09-05 | 2017-09-05 | Cake turning mechanism of tunnel furnace |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108029714B (en) * | 2018-01-04 | 2020-11-20 | 沂水县虹宝食品有限公司 | Automatic turning device for food baking |
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| CN201085020Y (en) * | 2007-09-19 | 2008-07-16 | 陈文祥 | Youjingguo shaping apparatus |
| CN101601416A (en) * | 2009-07-15 | 2009-12-16 | 广东肇庆市科华食品机械实业有限公司 | Soft waffle oven demoulding cake sending mechanism |
| CN203015731U (en) * | 2012-12-28 | 2013-06-26 | 浙江青莲食品股份有限公司 | Electric oven capable of automatically turning over |
| CN103355374A (en) * | 2013-06-20 | 2013-10-23 | 宜垦(天津)农业制品有限公司 | Noodle cutting device |
| CN203461492U (en) * | 2013-08-09 | 2014-03-05 | 晋中市喜蓉食业有限公司 | Middle cake turning-over machine for Taigu cakes |
| CN205865793U (en) * | 2016-07-07 | 2017-01-11 | 安徽中乐食品机械有限公司 | A turn over cake mechanism for reviving family name's moon cake seal machine |
-
2017
- 2017-09-05 CN CN201710789398.5A patent/CN107484787B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201018870Y (en) * | 2007-04-12 | 2008-02-13 | 徐忠义 | Machine for automatically making a plurality of deep-fried dough sticks at the same time |
| CN201085020Y (en) * | 2007-09-19 | 2008-07-16 | 陈文祥 | Youjingguo shaping apparatus |
| CN101601416A (en) * | 2009-07-15 | 2009-12-16 | 广东肇庆市科华食品机械实业有限公司 | Soft waffle oven demoulding cake sending mechanism |
| CN203015731U (en) * | 2012-12-28 | 2013-06-26 | 浙江青莲食品股份有限公司 | Electric oven capable of automatically turning over |
| CN103355374A (en) * | 2013-06-20 | 2013-10-23 | 宜垦(天津)农业制品有限公司 | Noodle cutting device |
| CN203461492U (en) * | 2013-08-09 | 2014-03-05 | 晋中市喜蓉食业有限公司 | Middle cake turning-over machine for Taigu cakes |
| CN205865793U (en) * | 2016-07-07 | 2017-01-11 | 安徽中乐食品机械有限公司 | A turn over cake mechanism for reviving family name's moon cake seal machine |
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