CN107482415A - The production technology and equipments that a kind of copper cash is flexible coupling - Google Patents
The production technology and equipments that a kind of copper cash is flexible coupling Download PDFInfo
- Publication number
- CN107482415A CN107482415A CN201710296081.8A CN201710296081A CN107482415A CN 107482415 A CN107482415 A CN 107482415A CN 201710296081 A CN201710296081 A CN 201710296081A CN 107482415 A CN107482415 A CN 107482415A
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- CN
- China
- Prior art keywords
- copper
- copper cash
- flexible coupling
- clamping part
- punching press
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Buffer Packaging (AREA)
Abstract
The present invention relates to the production technology technological process of production that a kind of copper cash is flexible coupling to be：Standard selection → wire drawing → tin plating → braiding → shearing → punching press → upper film → is nested with sleeve pipe → punching press → striping → packaging, rounding angle equipment, clamping part and rose reamer are placed on support, vibrating disk is located at the side of support, the outlet of vibrating disk is connected to support, and what is exported is arranged right below supporting plate, and clamping part is additionally provided with below outlet, clamping part is oppositely arranged the block provided with concave-shaped arc surface including two, and the rose reamer is fixedly mounted on chuck.Effectively improve existing copper cash be flexible coupling complex manufacturing the problem of, while in process of production in the rounding angle process of copper pipe, the structure design advantages of simple of round-corner cutter, full-automatic quick chamfering, operating efficiency is high, reduces production cost.
Description
Technical field
It is flexible coupling production technical field the present invention relates to copper, the production technology and equipments that especially a kind of copper cash is flexible coupling.
Background technology
Copper strips, which is flexible coupling, is widely used in the high current electric equipment such as various generators, transformer, switch, bus and metallurgy
In be conductively connected as flexibility, the alignment error that it can be between adjusting device, also act as（Damping）Work compensation, convenient experiment
Acted on overhaul of the equipments etc..Existing copper flexible connecting line radiating effect is bad, and connects poor toughness, and existing copper cash is flexible coupling life
Production. art is complicated, and the sleeve of connection end is easily damaged copper strips friction cuttings due to the burr on side, or even is cut off by burr,
Removed on burr someone in the form of manual polishing, this method efficiency is low, and manual polishing influences the attractive in appearance of copper pipe, easily production
Raw defect ware, increases production cost.
The content of the invention
For the deficiency in background technology, the production technology and equipments of the invention that a kind of copper cash is provided and is flexible coupling, and gram
Disadvantages described above is taken.
The technical solution adopted for the present invention to solve the technical problems is：
The production technology that a kind of copper cash is flexible coupling, the technological process of production are：Standard selection → wire drawing → tin plating → braiding → shearing
→ punching press → upper film → is nested with sleeve pipe → punching press → striping → packaging, its Plays selection is to buy diameter 0.1-0.3mm copper
Line；Wire drawing is that copper cash is pulled into diameter 0.03-0.07mm thread line；The wire surface progress that wire drawing is completed is tin plating, described
Tin plating including a unwrapping wire, the line footpath of the copper cash is 0.07mm-0.1mm alloyed copper wire or pure copper wire, and b is annealed, and copper cash, which passes through, to be added
The copper pipe of heat, and is not contacted with copper pipe, and temperature divides three phases in copper pipe, be divided into 510-505 DEG C, 505-500 DEG C and
500-490 DEG C, temperature is reduced successively, and time 2-3s is completed altogether, and c is dried, and cooling, time 2-3s are dried at room temperature
It is interior, d cleaning, at room temperature dry cooling after copper cash by tank washing, the wet concentration running water, water temperature in 20-26 °,
Time 1-2s, e are air-dried, and carrying out surface using blower fan and water-absorbing sponge or towel air-dries, and f is tin plating, and the copper cash after air-drying is through burning
In the tin liquor of rolling, time 0.5-1.2s, g take-ups, line pulls by axis of traction, is wound on take-up and rolls on, it is described it is tin plating to take-up it
Between be provided with distance, this divides a word with a hyphen at the end of a line 3-5s apart from enough tinned wirds；Fine rule after will be tin plating is woven, and braiding reticulates or directly
Connect be threaded together it is cylindrical；Needed woven copper cash cutting into section according to client；The end of section shape braiding copper cash is entered
Row punching press, makes it not be scattered；To be stamped the thin mould of plastics on portion envelops, avoid below process braiding copper strip surface is produced
Pollution, copper strip surface is kept totally to dry；Copper pipe is nested with to the braiding copper cash end after punching press；Bushing outer surface is rushed
Pressure, makes sleeve pipe be firmly fixed to copper strips end；Take out the thin mould of plastics of copper strip surface；Completion copper cash is flexible coupling and is packaged into
Storehouse.
The copper pipe diameter and braiding copper strips end the portion's diameter that is stamped are corresponding, and copper pipe both ends surfaces externally and internally is logical
Cross the operation of rounding angle.
A kind of copper cash, which is flexible coupling, makes the rounding angle equipment used, including support, vibrating disk, clamping part and rose reamer, institute
State clamping part and rose reamer is placed on support, vibrating disk is located at the side of support, and the outlet of vibrating disk is connected to support, and goes out
Mouth is arranged right below supporting plate, clamping part is additionally provided with below outlet, the clamping part is oppositely arranged provided with spill including two
The block of cambered surface, the rose reamer are fixedly mounted on chuck, and chuck sets two, and row is respectively placed in clamping part to setting
Both sides described in be provided with rewinding chamber below supporting plate.
The rewinding intracavitary is provided with buffering suface, and buffering suface is obliquely installed, and buffering suface uses quality of rubber materials.
The supporting plate, block and chuck connect master controller respectively, and are driven by motor.
The diameter of the concave-shaped arc surface is equal to the external diameter for being radiused angle copper pipe, and the radian of the concave-shaped arc surface is less than semicircle
Radian, the inwall of the concave-shaped arc surface are provided with rubber layer.
The inner surface of the rubber layer is provided with concaveconvex structure.
By adopting the above-described technical solution, effectively improve existing copper cash be flexible coupling complex manufacturing the problem of,
Simultaneously in process of production in the rounding angle process of copper pipe, the structure design advantages of simple of round-corner cutter, full-automatic quick chamfering,
Operating efficiency is high, reduces production cost.
Brief description of the drawings
Fig. 1 is the overlooking the structure diagram of the present invention.
Fig. 2 is the local right side structural representation of the present invention.
Fig. 3 is the cutting structural representation of clamping part 3 in Fig. 1.
1, support in figure；2nd, vibrating disk；3rd, clamping part；31st, block；32nd, rubber layer；4th, rose reamer；41st, chuck；5th, go out
Mouthful；6th, supporting plate；61st, it is raised；7th, rewinding chamber；8th, buffering suface.
Embodiment
Fig. 2, Fig. 3 are combined with reference to figure 1 to understand, the present invention：The production technology that a kind of copper cash is flexible coupling, the technological process of production
For：Standard selection → wire drawing → tin plating → braiding → shearing → punching press → upper film → is nested with sleeve pipe → punching press → striping → packaging,
Its Plays selection is to buy diameter 0.1-0.3mm copper cash；Wire drawing is that copper cash is pulled into the thread of diameter 0.03-0.07mm
Line；The wire surface progress that wire drawing is completed is tin plating, and described tin plating including a unwrapping wire, the line footpath of the copper cash is 0.07mm-
0.1mm alloyed copper wire or pure copper wire, b annealing, copper cash do not contact through the copper pipe heated with copper pipe, temperature point in copper pipe
Three phases, 510-505 DEG C, 505-500 DEG C and 500-490 DEG C is divided into, temperature reduces successively, and time 2-3s is complete altogether
Dried into, c, be dried cooling at room temperature, in time 2-3s, d cleanings, dried the copper cash after cooling down at room temperature and pass through water
Groove is washed, and the wet concentration running water, in 20-26 °, time 1-2s, e is air-dried water temperature, using blower fan and water-absorbing sponge or towel
Carry out surface to air-dry, f is tin plating, and in the tin liquor that the copper cash after air-drying rolls through burning, time 0.5-1.2s, g take-ups, line is by axis of traction
Pull, be wound on take-up and roll on, described tin plating to being provided with distance between take-up, this divides a word with a hyphen at the end of a line 3-5s apart from enough tinned wirds；Will
Fine rule after tin plating is woven, and braiding is reticulated or is directly threaded together cylindrical；Being needed according to client will be woven
Copper cash cut into section；Punching press is carried out to the end of section shape braiding copper cash, it is not scattered；It will not be stamped on portion envelops and mould
Expect thin mould, avoid below process to braiding copper strip surface produce pollution, keep copper strip surface totally dry；To the braiding after punching press
Copper cash end is nested with copper pipe；Punching press is carried out to bushing outer surface, sleeve pipe is firmly fixed to copper strips end；Take out copper strip surface
The thin mould of plastics；Copper cash will be completed to be flexible coupling packaging and storage.
The copper pipe diameter and braiding copper strips end the portion's diameter that is stamped are corresponding, and copper pipe both ends surfaces externally and internally is logical
Cross the operation of rounding angle.
A kind of copper cash, which is flexible coupling, makes the rounding angle equipment used, including support 1, vibrating disk 2, clamping part 3 and rose reamer
4, the clamping part 3 and rose reamer 4 are placed on support 1, and vibrating disk 2 is located at the side of support 1, and the outlet 5 of vibrating disk 2 connects
To support 1, and export 5 and be arranged right below supporting plate 6, the upper surface of supporting plate 6 is provided with the strip bulge 61 be arrangeding in parallel, to falling
Under copper pipe position-limiting action, the lower section for exporting 5 is additionally provided with clamping part 3, and the clamping part 3 is oppositely arranged provided with spill including two
The block 31 of cambered surface, the rose reamer 4 are fixedly mounted on chuck 41, and chuck 41 sets two, and row is respectively placed in setting
The both sides of clamping part 3, one presss from both sides, one rose reamer 1 of corresponding installation on 41, and the lower section of supporting plate 6 is provided with rewinding chamber 7.
Buffering suface 8 is provided with the rewinding chamber 7, buffering suface 8 is obliquely installed, and buffering suface 8 uses quality of rubber materials, prevents copper
It is damaged when pipe is fallen.
The supporting plate 6, block 31 and chuck 41 are electrically connected master controller, and are driven by motor, when copper pipe is by shaking
Moving plate 2 delivers to outlet 5, falls on supporting plate 6, and now copper pipe is clamped in concave-shaped arc surface fixed by block 31, and chuck 41 is close, folder
First 41, which rotate drive rose reamer 4, operates, and carries out rounding angle to the end interior outside of copper pipe, chamfering action finishes, and block 31 is each other
Remote, now supporting plate 6 has also been shunk back, and copper pipe is dropped downward into rewinding chamber 7 by self gravitation, so repeatedly, copper pipe rounding angle
Efficiency high.
The diameter of the concave-shaped arc surface is equal to the external diameter for being radiused angle copper pipe, and the radian of the concave-shaped arc surface is less than semicircle
Radian, the inwall of the concave-shaped arc surface are provided with rubber layer 32, ensure that the rubber aspect of the whole inner surface of concave-shaped arc surface all may be used
To be contacted with being radiused angle copper pipe outer surface, copper pipe is protected, also increases the friction between clamping part 3 and copper pipe, fixation.
The inner surface of the rubber layer 32 is provided with concaveconvex structure, increase friction.
The present invention effectively improve existing copper cash be flexible coupling complex manufacturing the problem of, it is while right in process of production
In the rounding angle process of copper pipe, the structure design advantages of simple of round-corner cutter, full-automatic quick chamfering, operating efficiency is high, reduces life
Produce cost.
Every technical staff's notice：Although the present invention describes according to above-mentioned embodiment, of the invention
Invention thought be not limited to that invention, any repacking with inventive concept, will all include this patent protection of the patent right
In the range of.
Claims (7)
- A kind of 1. production technology that copper cash is flexible coupling, it is characterised in that：The technological process of production is：Standard selection → wire drawing → tin plating → braiding → shearing → punching press → upper film → is nested with sleeve pipe → punching press → striping → packaging, its Plays selection is to buy diameter 0.1-0.3mm copper cash；Wire drawing is that copper cash is pulled into diameter 0.03-0.07mm thread line；The wire surface that wire drawing is completed Carry out tin plating, described tin plating including a unwrapping wire, the line footpath of the copper cash is 0.07mm-0.1mm alloyed copper wire or pure copper wire, and b is moved back Fire, copper cash and are not contacted with copper pipe through the copper pipe of heating, and temperature divides three phases in copper pipe, be divided into 510-505 DEG C, 505-500 DEG C and 500-490 DEG C, temperature is reduced successively, and time 2-3s is completed altogether, and c is dried, and is dried at room temperature cold But, in time 2-3s, d cleanings, the copper cash after cooling is dried at room temperature and is washed by tank, the wet concentration running water, water temperature In 20-26 °, time 1-2s, e is air-dried, and carrying out surface using blower fan and water-absorbing sponge or towel air-dries, and f is tin plating, after air-drying In the tin liquor that copper cash rolls through burning, time 0.5-1.2s, g take-ups, line pulls by axis of traction, is wound on take-up and rolls on, the plating To being provided with distance between take-up, this divides a word with a hyphen at the end of a line 3-5s tin apart from enough tinned wirds；Fine rule after will be tin plating is woven, and is woven into It is netted or be directly threaded together cylindrical；Needed woven copper cash cutting into section according to client；Copper is woven to section shape The end of line carries out punching press, it is not scattered；To be stamped the thin mould of plastics on portion envelops, avoid below process to weaving copper Belt surface produces pollution, keeps copper strip surface totally to dry；Copper pipe is nested with to the braiding copper cash end after punching press；To sleeve pipe appearance Face carries out punching press, sleeve pipe is firmly fixed to copper strips end；Take out the thin mould of plastics of copper strip surface；Copper cash will be completed to be flexible coupling Packaging and storage.
- 2. the production technology that a kind of copper cash according to claim 1 is flexible coupling, it is characterised in that：The copper pipe diameter is with compiling It is corresponding to knit the copper strips end portion's diameter that is stamped, and copper pipe both ends surfaces externally and internally is operated by rounding angle.
- The rounding angle equipment for making and using 3. a kind of copper cash is flexible coupling, it is characterised in that：Including support, vibrating disk, clamping part and Rose reamer, the clamping part and rose reamer are placed on support, and vibrating disk is located at the side of support, and the outlet of vibrating disk is connected to Support, and what is exported is arranged right below supporting plate, clamping part is additionally provided with below outlet, the clamping part is oppositely arranged including two Block provided with concave-shaped arc surface, the rose reamer are fixedly mounted on chuck, and chuck sets two, and row is put respectively to setting Rewinding chamber is provided with below the two of clamping part, the supporting plate.
- The rounding angle equipment for making and using 4. a kind of copper cash according to claim 3 is flexible coupling, it is characterised in that：The receipts Material intracavitary is provided with buffering suface, and buffering suface is obliquely installed, and buffering suface uses quality of rubber materials.
- The rounding angle equipment for making and using 5. a kind of copper cash according to claim 3 is flexible coupling, it is characterised in that：The support Plate, block and chuck connect master controller respectively, and are driven by motor.
- The rounding angle equipment for making and using 6. a kind of copper cash according to claim 3 is flexible coupling, it is characterised in that：It is described recessed The diameter of shape cambered surface is equal to the external diameter for being radiused angle copper pipe, and the radian of the concave-shaped arc surface is less than semicircle radian, the spill The inwall of cambered surface is provided with rubber layer.
- The rounding angle equipment for making and using 7. a kind of copper cash according to claim 3 is flexible coupling, it is characterised in that：The rubber The inner surface of glue-line is provided with concaveconvex structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710296081.8A CN107482415A (en) | 2017-04-28 | 2017-04-28 | The production technology and equipments that a kind of copper cash is flexible coupling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710296081.8A CN107482415A (en) | 2017-04-28 | 2017-04-28 | The production technology and equipments that a kind of copper cash is flexible coupling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107482415A true CN107482415A (en) | 2017-12-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710296081.8A Pending CN107482415A (en) | 2017-04-28 | 2017-04-28 | The production technology and equipments that a kind of copper cash is flexible coupling |
Country Status (1)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109904702A (en) * | 2019-02-28 | 2019-06-18 | 深圳市瑞峰成机械有限公司 | A kind of full-automatic copper belt machine and its operation method |
| CN117555277A (en) * | 2024-01-10 | 2024-02-13 | 江苏天一航空工业股份有限公司 | Environment adaptation device and civil aviation high-order automatic driving large-calculation power domain control system |
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| CN206747597U (en) * | 2017-04-28 | 2017-12-15 | 浙江金桥铜业科技有限公司 | A kind of copper pipe round angle guiding structure |
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| CN2770834Y (en) * | 2005-02-04 | 2006-04-12 | 浙江双飞无油轴承有限公司 | Axle sleeve double-side chamfering machine |
| CN2772685Y (en) * | 2005-03-26 | 2006-04-19 | 浙江双飞无油轴承有限公司 | Needle bearing double-face beveler |
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| CN117555277A (en) * | 2024-01-10 | 2024-02-13 | 江苏天一航空工业股份有限公司 | Environment adaptation device and civil aviation high-order automatic driving large-calculation power domain control system |
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Application publication date: 20171215 |
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