CN107477991A - Solar energy and the united sludge drying system of biogas combustion radiator - Google Patents

Solar energy and the united sludge drying system of biogas combustion radiator Download PDF

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Publication number
CN107477991A
CN107477991A CN201710535586.5A CN201710535586A CN107477991A CN 107477991 A CN107477991 A CN 107477991A CN 201710535586 A CN201710535586 A CN 201710535586A CN 107477991 A CN107477991 A CN 107477991A
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China
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solar energy
sludge
module
greenhouse
biogas combustion
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CN201710535586.5A
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CN107477991B (en
Inventor
胡艳军
刘山山
吴亚男
陈江
卢艳军
于文静
严密
任建莉
韩龙
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B9/00Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
    • F26B9/06Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/02Heating arrangements using combustion heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/22Controlling the drying process in dependence on liquid content of solid materials or objects
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/30Supporting structures being movable or adjustable, e.g. for angle adjustment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Drying Of Solid Materials (AREA)
  • Treatment Of Sludge (AREA)

Abstract

A kind of united sludge drying system of solar energy and biogas combustion radiator, including solar energy greenhouse module, biogas combustion radiator modules, solar energy photovoltaic panel and lighting module, sludge are conveyed and turned over and throw module and deodorizing module:Solar energy greenhouse module includes greenhouse surrounding building enclosure, the stepped flat air collector at top and bottom, and biogas combustion radiator modules include biogas, biogas combustion radiator, the pipeline of methane conveying, mass flowmenter and motor-operated control valve;Solar energy photovoltaic panel and lighting module include solar energy photovoltaic panel and LED electricity-saving lamps;Sludge, which conveys and turned over throwing module, includes feed system, paving system, material-receiving system and turning machine for sludge;Deodorizing module includes axial flow blower, airduct, deodorizing tower.The present invention can to a greater extent Collection utilization solar energy, improve the efficiency of sludge drying in sewage treatment plant, reduce pollution of the mud drying process tail gas stink to environment.

Description

Solar energy and the united sludge drying system of biogas combustion radiator
Technical field
The invention belongs to sludge drying technique field, is related to a kind of united sludge of solar energy and biogas combustion radiator and does Change system.
Background technology
The energy is the material base of China's economic development, with the fast development of China's economy, to the demand of the energy also not Disconnected increase, the consumption of the energy make the environment in China also be on the rise.But dry materials operation occupied in energy resource consumption it is very big Proportion.Therefore, applied using a kind of new energy turns into a urgent problem in the field of drying.Due to sludge drying It is how must reducing the energy that sludge drying consumes through link and be particularly important for its processing disposal.Here, invention is a kind of too Positive energy and the united sludge drying system of biogas combustion radiator.
Current solar energy, using gradually increase, can reach simultaneously in sludge drying field mainly due to solar energy desiccation sludge To the effect of sterilization, sterilization and deodorization, processing procedure can realize zero-emission, clean type production.
Solar energy desiccation has following many advantages:With sterilization, sterilize, the function of deodorization, improve product quality;Replace For conventional energy resource, fuel is largely saved;The pollution to environment is reduced, traditional drying main energy sources come from coal, oil etc., often The exhaust emission of energy exhaust gases after combustion and flue dust atmospheric environment is advised, fossil fuel can be saved using solar energy drying, again Environmental pressure can be mitigated.
But applied solar energy desiccation is there is also following defect, such as:Solar energy is intermittent energy source, and energy resource density is low not Continuously, unstable, when solar energy desiccation is used alone, warm indoor temperature is low, and arid cycle is grown;Solar energy drying will be with other energy Source is combined, and when solar energy drying is used alone, efficiency is low;Simple solar energy drying small investment, capacity are small, and the thermal efficiency is low, large-scale During solar energy drying, investment is big.
For these reasons, single application solar energy can not then ensure to complete required Treatment of Sludge within a period of time Amount, it is therefore desirable to increase an auxiliary thermal source and carry out dewatered sludge.
The content of the invention
In order to overcome, the solar energy utilization ratio of existing sludge drying mode is relatively low, drying efficiency is relatively low, environmental pollution be present Deficiency, the present invention provide a kind of solar energy of Collection utilization to a greater extent, improve the efficiency of sludge drying in sewage treatment plant, Reduce solar energy and the united sludge drying system of biogas combustion radiator of pollution of the mud drying process tail gas stink to environment System.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of united sludge drying system of solar energy and biogas combustion radiator, the sludge drying system include the sun Energy greenhouse module, biogas combustion radiator modules, solar energy photovoltaic panel and lighting module and sludge convey and turned over throwing module:
The solar energy greenhouse module include greenhouse surrounding building enclosure, top stepped flat air collector and Bottom, enclosed structure left and right side and bottom are equipped with axial-flow type air-exhausting machine;
The biogas combustion radiator modules include biogas, biogas combustion radiator, the pipeline of methane conveying, mass flow Meter and motor-operated control valve;
Solar energy photovoltaic panel and lighting module include solar energy photovoltaic panel and LED electricity-saving lamps;
The sludge, which conveys and turned over throwing module, includes feed system, paving system, material-receiving system and turning machine for sludge, sludge Turner can move forward and backward along the width in whole desiccation workshop, and carrying out 360 degree of integral-rotations to sludge turns over throwing.
Further, the sludge drying system also includes deodorizing module, and the deodorizing module includes blower fan, airduct and deodorization System.
Further, the stepped flat type solar heat collector is solid space structure, and heat-transfer working medium air is outdoor Air enters from heat collector one end, and the other end is exited into greenhouse, and air is sufficiently heated on absorber plate.
The stepped flat type solar heat collector is followed successively by transparent cover plate, collecting plate, absorber plate, accumulation of heat from top to bottom Unit and housing, the distance between transparent cover plate and collecting plate are 5cm, and outdoor air is sufficiently heated laggard in this space Enter in greenhouse.
The solar energy photovoltaic panel is arranged on adjustable solar photovoltaic bracket, according to the change of sun altitude to light The inclination angle of volt cell panel is adjusted.
The sludge drying system also includes intelligent automatic control system, and the automatic control system is according to solar energy greenhouse The air themperature and sludge humidity that interior temperature and relative humidity detects, open biogas motor-operated control valve and exhaust blower;According to detection Humidity to Sludge Surface opens turning machine for sludge.
In the solar energy greenhouse module, the upper strata of bottom two layers structure is that may move porous floor, and lower floor is steel plate.
In the solar energy photovoltaic panel and lighting module, the solar energy photovoltaic panel utilizes the photogenic voltage of interface Luminous energy is directly translated into electric energy by effect, and the solar energy photovoltaic panel connects photovoltaic generating system, the photovoltaic generating system by Solar panel, controller and inverter composition.
In the present invention, from biogas combustion radiator as auxiliary thermal source, wherein biogas is sewage treatment plant to sewage, dirt Mud carries out caused accessory substance after Anaerobic Digestion, to its local use, live dewatered sludge, also greatlys save due to auxiliary The disposable energy for helping thermal source and consuming.
The roof of solar energy greenhouse uses stepped flat type solar heat collector, the bottom that the heat collector passes through interlayer air channel Layer solar absorber plate absorbs the outdoor air of solar energy heating conveying, and the outdoor air after will heat up is delivered in greenhouse.Biogas Fire radiant can be burnt using biogas caused by sewage treatment plant in biogas burner, and caused infrared ray heats temperature Air in room.
Beneficial effects of the present invention are mainly manifested in:
(1) present invention using biogas combustion radiator as auxiliary thermal source, its biogas can directly by sewage plant sewage with Anaerobic sludge digestion processing produces, and preparation of fuel is simple, and the mode of local use burning can greatly save desiccation power consumption cost. This system can the annual efficient operation under Various Seasonal, different heat sources demand, overcome solar energy discontinuity and unstable Property the shortcomings that, meet processing sludge required for thermic load.
(2) present invention is stepped using stepped flat air collector as solar energy greenhouse roof, heat collector Formula, each piece of heat collector can be regarded as one section of airduct, also be considered as the radiant heating panel in greenhouse.Pass through outdoor air The interlayer crossed in flat air collector, so as to sufficiently heat air, to indoor heat air delivery;Meanwhile utilize air collection Hot device bottom solar heat-collection plate carries out radiant heating to sludge in greenhouse;Which greatly enhances the utilization rate of solar energy;In addition, Greenhouse is entered with stair-step pattern heat air delivery, can significantly optimize temperature field in greenhouse so that indoor air temperature distribution is more equal It is even.
(3) present invention employs intelligent automatic control system, interior can be detected according to temperature and relative humidity in greenhouse The real time data of the temperature and humidity of air, automatically control and open greenhouse exhaust blower, turning machine for sludge etc., adequately achieve intelligence Change control.
(4) anhydration system of the invention is that the heating of omnibearing stereo formula hot air convection and solar radiation heating are combined work Skill, on the basis of traditional solar energy greenhouse, optimize greenhouse roof, from top of greenhouse heat air delivery, utilize greenhouse bottom exhaust blower Realize hot blast stereoscopic heating sludge from top to bottom;Meanwhile radiant heating is carried out to sludge from greenhouse surrounding and top.In greenhouse Bottom and side be equipped with axial-flow type air-exhausting machine, can be with comprehensive to temperature to discharge caused tail gas after sludge drying Room carries out air draft, the circulation of air-flow is reached optimal state.
(5) present invention is using the external tail gas deodoration system in greenhouse, the tail gas after desiccation mainly have hydrogen sulfide, methyl mercaptan with And the gas such as ammonia composition, tail gas are discharged by the exhaust blower of side wall and bottom and are delivered to by airduct after deodorizing tower progress deodorization Air can be just discharged into.
Brief description of the drawings
Fig. 1 is the schematic diagram of solar energy provided by the invention and the united sludge drying system of biogas burner.
Wherein, 1, stepped flat type solar heat collector 2, biogas combustion radiator 3, biogas pipeline 4, removable The porous floor 5 of formula, turning machine for sludge 6, axial flow blower 7, intelligent automatic control room 8, washout tower 9, except acid tower 10, electricity Dynamic control valve 11, solar energy photovoltaic panel 12, steel plate 13, building enclosure 14, feed system 15, paving system 16, rewinding System 17, air intlet 18, air outlet slit 19, air draft main.
Fig. 2 is biogas combustion radiator drawing.
Wherein, 20, biogas import 21, combustion air import 22, combustion chamber charge hole 23, reflector 24, burning Room 25, infrared combustion plate
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
Referring to Figures 1 and 2, a kind of united sludge drying system of solar energy and biogas burner, including solar energy greenhouse Module, biogas burner module, intelligent automatic control module, sludge, which are conveyed and turned over, throws module and deodorizing module.
Solar energy greenhouse module includes building enclosure 13, flat type solar heat collector 1, the porous floor 4 of packaged type, steel Plate 12, axial flow blower 6, solar energy photovoltaic panel 11 etc.;
Solar energy greenhouse main framing is that hot galvanized steel pipe and steel plate form, and top is Special aluminium profile.Surrounding building enclosure 13 are made using double layer hollow pc plates, and the radiation to sunshine has selective penetrated property, when solar irradiation is mapped on pc plates, by It is very big in the penetration ratio of its radiation energy to small wavelength so that most of solar energy enters greenhouse, and in greenhouse object temperature Degree is than relatively low, and radiation energy is predominantly located in the infra-red range that wavelength is more than 3um, but pc materials are more than 3um spoke to wavelength Energy penetration ratio very little is penetrated, so as to prevent radiation energy in greenhouse from outwards scattering and disappearing, reaches heat insulation effect.
It is made up of at the top of solar energy greenhouse stepped flat type solar heat collector 1, heat collector 1 is by transparent cover plate, thermal-arrest Plate, absorber plate, thermal storage unit and transparent bounding box composition.Transparent cover plate is laminated plastics plate.There is phase-transition heat-storage unit above underframe Covering, has absorber plate and collecting plate, has inorganic phase-changing material in thermal storage unit successively on thermal storage unit.
To be hollow, upper strata is spliced by may move porous floor 4 for solar energy greenhouse bottom, is sludge bearing bed, material For etch-proof steel.Lower floor is steel plate 12.When needing to clear up the sludge on steel plate, porous floor can move, convenient clear Manage the sludge of underlying surfaces.
For reinforcement sludge and the hot and humid area of air, turning machine for sludge 5, axial flow blower 6, intelligence are set certainly in greenhouse Dynamic control room 7 and Temperature Humidity Sensor.Intelligent automatic control system 7 can detect warm Interior Space according to humidity sensor in greenhouse The information such as air humidity degree and pressure, when indoor air humidity reaches certain numerical value, start bottom and side wall exhaust blower 6 discharges interior Humid air, the air of Sludge Surface is entered unsaturated state, promote moisture in sludge to ambient air vaporization.And start Turning machine for sludge 5 stirs sludge, the inner face of sludge is fully obtained desiccation.After desiccation is complete, sludge material-receiving system can be started 16, the sludge after desiccation is sent out greenhouse.When sunlight intensity deficiency or winter, can start motor-operated control valve 10 makes biogas Fire radiant 2 is operated, and improves indoor temperature.
Tail gas deodorizing module, caused by greenhouse sludge drying is discharged as axial flow blower 6 during tail gas, tail gas is mainly by sulphur Change hydrogen, methyl mercaptan, toluene and ammonia composition, it could be discharged after purified treatment tail gas, tail gas enters first by airduct Enter in washout tower 8, water woods tower material is Corrosion-proof steel productses, and washout tower can adsorb a small amount of odorous gas soluble in water;Drenched from water The gas that tower comes out, which enters, removes acid tower 9, and material is Corrosion Resistant Frp, except the solution that acid tower is selected is sodium acid carbonate and hypochlorous acid The mixed solution of sodium, pH value are controlled in the range of 9-14, and the acidic odors gas in tail gas is mainly removed except acid tower;After deodorization Gas be drained into air.
Biogas combustion radiator modules, by biogas combustion radiator 2, the pipeline 3 of methane conveying, 10 groups of motor-operated control valve Into.Pipeline is made using PE materials, and motor-operated control valve 10 can be turned on and off according to electric signal.Biogas combustion radiator 2 is Biogas and air are blended in burning on infrared combustion plate with certain proportion and produce infrared ray, by the heat radiation of infrared ray to week The air enclosed is heated, so that warm indoor air temperature raises.Biogas can be detested by sewage, the sludge of sewage treatment plant It is made after oxygen digestion process, anaerobic digestion is to carry out anaerobic biochemical reaction using amphimicrobe and anaerobic bacteria, is decomposed organic in sludge A kind of sludge treatment technique of material.Biogas combustion radiator 2 solar light deficiency or solar energy provide heat not It is enough to open during dewatered sludge and uses.
The workflow of the system is specifically described with reference to accompanying drawing.
Pending sludge first passes around feed system 14 by Belt Conveying to greenhouse, then will wait to do by paving system 15 The sludge of change is laid on removable porous floor 4.
Then opening greenhouse bottom axial flow blower 6 makes the air of outdoor flat too into step type by air intlet 17 Positive energy heat collector 1, outdoor air can be sufficiently heated in the interlayer of heat collector 1, be conveyed after heating by air outlet slit 18 Into greenhouse.Heat collector 1 is followed successively by transparent cover plate, collecting plate, absorber plate, thermal storage unit and housing from top to bottom.Transparent cover plate The distance between collecting plate is 5cm, and outdoor air enters in greenhouse after being sufficiently heated in this space.
After air is filled with greenhouse and is heated, bottom and side wall axial flow blower 6 are closed, by controlling exhaust blower to send Wind velocity and flow etc., hot-air is carried out desiccation to sludge by heat radiation, thermal convection in inside greenhouse, pass through simultaneously Temperature in temperature sensor detection greenhouse, humidity sensor detect the moisture and water loading of the air in sludge, passed through Intelligent automatic control system 7 controls exhaust blower air-supply air quantity and ventilation velocity.
When temperature sensor detects that indoor air temperature is relatively low, is not enough to provide the thermic load needed for dewatered sludge, Intelligent automatic control system 7 opens motor-operated control valve 10, biogas combustion radiator 2 is started working, biogas and air are with certain Ratio is burnt on infrared combustion plate, produces infrared ray, and for infrared ray by the heat radiation dewatered sludge of radiator, biogas can be by The sludge of sewage treatment plant is made after carrying out Anaerobic Digestion, prepares convenient, abundance.
When humidity sensor detects the moisture content of Sludge Surface in 40%-60%, start turning machine for sludge 5 to sludge Carry out 360 degree and turn over throwing, sludge lower surface is obtained desiccation.When detecting that the moisture in air reaches saturation state, bottom is opened Portion and side-wall shaft stream wind exhaust blower 6 discharge the saturated air of interior, the air of Sludge Surface is entered by original saturation state Unsaturated state, promote moisture in sludge to ambient air vaporization.
Axial flow blower 6 discharges caused tail gas after sludge drying, and tail gas is mainly by hydrogen sulfide, methyl mercaptan, toluene and ammonia Gas is formed, so can just be discharged into air after handling these gases, tail gas is initially entered in washout tower 8 by airduct, water woods Tower material is Corrosion-proof steel productses, and washout tower can adsorb a small amount of odorous gas.The gas come out from washout tower, which enters, removes acid tower 9, Material is Corrosion Resistant Frp, and except the solution that acid tower is selected is sodium acid carbonate and the mixed solution of sodium hypochlorite, pH value control exists In the range of 9-14, the acidic odors gas in tail gas is mainly removed except acid tower, the gas after deodorization is drained into air.
When humidity sensor detects that the moisture percentage in sewage sludge turned over by turning machine for sludge 5 after throwing is reduced to the humidity of needs When, desiccation is completed, and greenhouse is sent out after collecting sludge by material-receiving system 16.
After a desiccation is completed, mobile porous floor 4, the sludge residue to drop on steel plate 12 is cleared up.

Claims (8)

1. a kind of solar energy and the united sludge drying system of biogas combustion radiator, it is characterised in that:The sludge drying system System include solar energy greenhouse module, biogas combustion radiator modules, solar energy photovoltaic panel and lighting module and sludge convey and Turn over throwing module:
The solar energy greenhouse module includes greenhouse surrounding building enclosure, the stepped flat air collector at top and bottom Portion, enclosed structure left and right side and bottom are equipped with axial-flow type air-exhausting machine;
The biogas combustion radiator modules include biogas, biogas combustion radiator, the pipeline of methane conveying, mass flowmenter and Motor-operated control valve;
Solar energy photovoltaic panel and lighting module include solar energy photovoltaic panel and LED electricity-saving lamps;
The sludge, which conveys and turned over throwing module, includes feed system, paving system, material-receiving system and turning machine for sludge, and sludge turns over throwing Machine can move forward and backward along the width in whole desiccation workshop, and carrying out 360 degree of integral-rotations to sludge turns over throwing.
2. solar energy as claimed in claim 1 and the united sludge drying system of biogas combustion radiator, it is characterised in that:Institute Stating sludge drying system also includes deodorizing module, and the deodorizing module includes blower fan, airduct and deodoration system.
3. solar energy as claimed in claim 1 or 2 and the united sludge drying system of biogas combustion radiator, its feature exist In:The stepped flat type solar heat collector is solid space structure, heat-transfer working medium air, and outdoor air is from heat collector one End enters, and the other end is exited into greenhouse, and air is sufficiently heated on absorber plate.
4. solar energy as claimed in claim 3 and the united sludge drying system of biogas combustion radiator, it is characterised in that:Institute State stepped flat type solar heat collector and be followed successively by transparent cover plate, collecting plate, absorber plate, thermal storage unit and outer from top to bottom Frame, the distance between transparent cover plate and collecting plate are 5cm, and outdoor air enters greenhouse after being sufficiently heated in this space It is interior.
5. solar energy as claimed in claim 1 or 2 and the united sludge drying system of biogas combustion radiator, its feature exist In:The solar energy photovoltaic panel is arranged on adjustable solar photovoltaic bracket, according to the change of sun altitude to photovoltaic electric The inclination angle of pond plate is adjusted.
6. solar energy as claimed in claim 1 or 2 and the united sludge drying system of biogas combustion radiator, its feature exist In:The sludge drying system also includes intelligent automatic control system, the automatic control system according to temperature in solar energy greenhouse, The air themperature and sludge humidity that humidity sensor detects, open biogas motor-operated control valve and exhaust blower;According to detecting dirt The humidity on mud surface opens turning machine for sludge.
7. solar energy as claimed in claim 1 or 2 and the united sludge drying system of biogas combustion radiator, its feature exist In:In the solar energy greenhouse module, the upper strata of bottom two layers structure is that may move porous floor, and lower floor is steel plate.
8. solar energy as claimed in claim 1 or 2 and the united sludge drying system of biogas combustion radiator, its feature exist In:In the solar energy photovoltaic panel and lighting module, the solar energy photovoltaic panel utilizes the photovoltaic effect of interface Luminous energy is directly translated into electric energy, the solar energy photovoltaic panel connects photovoltaic generating system, and the photovoltaic generating system is by the sun Can cell panel, controller and inverter composition.
CN201710535586.5A 2017-07-04 2017-07-04 Solar energy and the united sludge drying system of biogas combustion radiator Active CN107477991B (en)

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Cited By (1)

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CN116582070A (en) * 2023-07-13 2023-08-11 深圳市汇图技术有限公司 High-efficient photovoltaic energy storage component with automatic light source tracking function

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CN205695651U (en) * 2016-07-11 2016-11-23 聂荣邦 Photovoltaic generation tobacco flue-curing workshop

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Publication number Priority date Publication date Assignee Title
JP2004003704A (en) * 2002-05-30 2004-01-08 Kyocera Corp Solar heat collector
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116582070A (en) * 2023-07-13 2023-08-11 深圳市汇图技术有限公司 High-efficient photovoltaic energy storage component with automatic light source tracking function
CN116582070B (en) * 2023-07-13 2023-12-22 深圳市汇图技术有限公司 High-efficient photovoltaic energy storage component with automatic light source tracking function

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