CN107477923A - A kind of evaporative condenser - Google Patents
A kind of evaporative condenser Download PDFInfo
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- CN107477923A CN107477923A CN201710738899.0A CN201710738899A CN107477923A CN 107477923 A CN107477923 A CN 107477923A CN 201710738899 A CN201710738899 A CN 201710738899A CN 107477923 A CN107477923 A CN 107477923A
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- 239000007788 liquid Substances 0.000 claims abstract description 36
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 238000005057 refrigeration Methods 0.000 claims abstract description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 8
- 239000003507 refrigerant Substances 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 5
- 241000270295 Serpentes Species 0.000 claims description 3
- 238000007664 blowing Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 230000007613 environmental effect Effects 0.000 description 3
- 230000005494 condensation Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/041—Details of condensers of evaporative condensers
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Other Air-Conditioning Systems (AREA)
Abstract
本发明公开一种蒸发式冷凝器,包括箱式结构外框架及安装在外框架内的多个平行的板状结构的蛇形整体吹胀换热管,蛇形整体吹胀换热管包括双层铝板结构的换热板及吹胀形成在换热板上的蛇形换热管;外框架下部一侧有空气进口、顶部有出风口,出风口处有风扇,风扇与蛇形整体吹胀换热管间有多个喷水口,喷水口装在供水管上,多个蛇形整体吹胀换热管进气端共同连接气体分配管、出液端共同连接集液管,与气体分配管及集液管同侧,蛇形整体吹胀换热管上下相邻的弯管分别连接有排液管。本发明能有效减少热阻,有效利用换热面积,减少传热温差,降低制冷循环的压力比,减小制冷压缩机的耗功,改善制冷系统的性能,减少外形尺寸。
The invention discloses an evaporative condenser, which comprises a box-shaped structure outer frame and a plurality of parallel plate-shaped serpentine integral inflation heat exchange tubes installed in the outer frame. The heat exchange plate of aluminum plate structure and the serpentine heat exchange tube formed by blowing on the heat exchange plate; there is an air inlet on the lower side of the outer frame, an air outlet on the top, and a fan at the air outlet. There are multiple water nozzles between the heat pipes, and the water nozzles are installed on the water supply pipes. The inlet ends of the multiple serpentine overall inflation heat exchange tubes are connected to the gas distribution pipe, and the liquid outlets are connected to the liquid collection pipe. The piping and the liquid collecting pipe are on the same side, and the upper and lower adjacent elbows of the serpentine integral blown heat exchange pipe are respectively connected with liquid discharge pipes. The invention can effectively reduce heat resistance, effectively utilize heat exchange area, reduce heat transfer temperature difference, reduce pressure ratio of refrigeration cycle, reduce power consumption of refrigeration compressor, improve performance of refrigeration system, and reduce external dimensions.
Description
技术领域technical field
本发明涉及制冷技术领域,具体涉及一种蒸发式冷凝器。The invention relates to the technical field of refrigeration, in particular to an evaporative condenser.
背景技术Background technique
蒸发式冷凝器节省水资源,水系统简单,较风冷式冷凝器传热效果好等优点,在制冷与空调系统中得到越来越多的使用,制冷压缩机排出的高温高压制冷剂气体在蒸发式冷凝器的换热管内与流过管外的空气进行热交换,以及喷撒在换热管表面的水滴蒸发带走热量,制冷剂放出热量凝结成高压液体,常规的蒸发式冷凝器换热管为光管,换热面积交大,整体外形尺寸较大,传热温差较大,造成冷凝温度较高,导致制冷压缩机功耗增加,系统的热力性能下降。如果,有效提高换热面积,强化传热效果,则可以减少传热温差,降低冷凝温度,减少外形尺寸条件,因此,开发高效蒸发式冷凝器,利用排液管排出制冷剂流动过程凝结的液体,减少热阻,以减少传热温差,减小制冷压缩机的压力比,降低制冷压缩机的耗功,改善制冷系统的性能,实现节能环保,具有重要的意义。The evaporative condenser saves water resources, the water system is simple, and the heat transfer effect is better than that of the air-cooled condenser. It is used more and more in refrigeration and air-conditioning systems. The high-temperature and high-pressure refrigerant gas discharged from the refrigeration compressor is The heat exchange tube of the evaporative condenser exchanges heat with the air flowing outside the tube, and the water droplets sprayed on the surface of the heat exchange tube evaporate to take away heat, and the refrigerant releases heat and condenses into a high-pressure liquid. The heat pipe is a light pipe with a large heat exchange area, large overall dimensions, and a large heat transfer temperature difference, resulting in high condensation temperature, resulting in increased power consumption of the refrigeration compressor and a decrease in the thermal performance of the system. If the heat transfer area is effectively increased and the heat transfer effect is enhanced, the heat transfer temperature difference can be reduced, the condensation temperature can be reduced, and the external dimension conditions can be reduced. Therefore, a high-efficiency evaporative condenser is developed to use the drain pipe to discharge the condensed liquid during the refrigerant flow process. , to reduce the thermal resistance, to reduce the heat transfer temperature difference, reduce the pressure ratio of the refrigeration compressor, reduce the power consumption of the refrigeration compressor, improve the performance of the refrigeration system, and achieve energy saving and environmental protection, which is of great significance.
发明内容Contents of the invention
本发明的目的是针对现有技术中存在的技术缺陷,而提供一种蒸发式冷凝器。The object of the present invention is to provide an evaporative condenser aiming at the technical defects existing in the prior art.
为实现本发明的目的所采用的技术方案是:The technical scheme adopted for realizing the purpose of the present invention is:
一种蒸发式冷凝器,包括箱式结构的外框架以及安装在所述外框架内的多个平行设置的板状结构的蛇形整体吹胀换热管,所述蛇形整体吹胀换热管包括双层铝板结构的换热板以及吹胀形成在所述换热板上的蛇形换热管;所述外框架的下部一侧有空气进口、顶部有出风口,所述出风口处安装有风扇,所述风扇与所述蛇形整体吹胀换热管之间设有多个喷水口,所述喷水口安装在供水管上,多个所述蛇形整体吹胀换热管的进气端共同连接用于将制冷剂气体分配到多个所述蛇形整体吹胀换热管内的气体分配管、出液端共同连接集液管;在与气体分配管、集液管同侧的蛇形整体吹胀换热管的弯管位置,上下相邻的弯管对应位置分别连接有排液管。An evaporative condenser, comprising a box-shaped outer frame and a plurality of serpentine integral blown heat exchange tubes arranged in parallel in the plate structure, the serpentine integral blown heat exchange tubes The tube includes a heat exchange plate with a double-layer aluminum plate structure and a serpentine heat exchange tube formed on the heat exchange plate by inflation; there is an air inlet on the lower side of the outer frame, and an air outlet on the top. A fan is installed, and a plurality of water nozzles are arranged between the fan and the serpentine overall inflation heat exchange tube, the water nozzles are installed on the water supply pipe, and a plurality of the serpentine overall inflation heat exchange tubes The inlet ends of the tubes are commonly connected to the gas distribution pipes for distributing the refrigerant gas into a plurality of said serpentine integral blown heat exchange tubes, and the liquid outlets are commonly connected to the liquid collection pipes; The position of the bend of the serpentine overall inflation heat exchange tube on the same side, and the corresponding positions of the upper and lower adjacent bends are respectively connected with drain pipes.
所述供水管与水泵的出水口焊接连接,所述供水管的对应出水孔口位置与喷水口焊接连接。The water supply pipe is welded to the water outlet of the water pump, and the corresponding water outlet orifice of the water supply pipe is welded to the water spray outlet.
所述气体分配管与制冷压缩机的排气管焊接连接,所述集液管与节流降压元件的进口接管焊接连接。The gas distribution pipe is welded to the exhaust pipe of the refrigeration compressor, and the liquid collecting pipe is welded to the inlet connection pipe of the throttling and pressure-reducing element.
所述气体分配管的孔口分别与所述蛇形整体吹胀换热管一侧对应的圆形孔口焊接连接,所述蛇形整体吹胀换热管的另一侧的圆形孔口分别与所述集液管对应的圆形孔口焊接连接。The orifices of the gas distribution pipe are respectively welded to the corresponding circular orifices on one side of the serpentine integral inflatable heat exchange tube, and the circular orifices on the other side of the serpentine integral inflatable heat exchange tube The circular orifices corresponding to the liquid collecting pipes are respectively welded and connected.
所述整体吹胀换热管通过换热管固定支架固定在所述外框架内。The integral blown heat exchange tube is fixed in the outer frame by a heat exchange tube fixing bracket.
所述风扇电机由风扇支架固定连接,所述风扇支架固定在所述外框架顶部。The fan motor is fixedly connected by a fan bracket, and the fan bracket is fixed on the top of the outer frame.
本发明通过采用多个板状结构的蛇形整体吹胀换热管平行布置固定在外框架内,在外框架下部有进风口,顶部出风口设有风扇,利用弯管间的排液管排出制冷剂气体在流动过程凝结的液体,能有效地增大换热面积,减少传热温差,降低制冷循环的压力比,减小制冷压缩机的耗功,改善制冷系统的性能,减少外形尺寸,实现节能环保。In the present invention, a plurality of plate-shaped serpentine overall blown heat exchange tubes are arranged in parallel and fixed in the outer frame. There is an air inlet at the lower part of the outer frame, and a fan is installed at the top air outlet, and the refrigerant is discharged through the liquid discharge pipe between the elbows. The liquid condensed by the gas in the flow process can effectively increase the heat transfer area, reduce the heat transfer temperature difference, reduce the pressure ratio of the refrigeration cycle, reduce the power consumption of the refrigeration compressor, improve the performance of the refrigeration system, reduce the overall size, and realize energy saving Environmental friendly.
附图说明Description of drawings
图1是图2的蒸发式冷凝器的的B-B向剖视图;Fig. 1 is the B-B direction sectional view of the evaporative condenser of Fig. 2;
图2是图1的蒸发式冷凝器的A-A向剖视图。Fig. 2 is an A-A sectional view of the evaporative condenser in Fig. 1 .
具体实施方式detailed description
以下结合附图和具体实施例对本发明作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
参见图1-2所示,一种蒸发式冷凝器,包括:Referring to Figure 1-2, an evaporative condenser includes:
箱式结构的外框架5,安装在所述外框架5中的蛇形整体吹胀换热管4,蛇形整体吹胀换热管4为板状结构,平行设置,每个所述蛇形整体吹胀换热管包括双层铝板结构的换热板以及吹胀形成在所述换热板上(即双层铝板之间)的蛇形换热管,所述外框架5的下部一侧有空气进口7、顶部有出风口,所述出风口处安装有风扇3,所述风扇与所述蛇形整体吹胀换热管之间设有多个喷水口11,所述喷水口安装在供水管9上,多个所述蛇形整体吹胀换热管4的进气端共同连接用于将制冷剂气体分配到多个所述蛇形整体吹胀换热管内的气体分配管12、出液端共同连接集液管13,在与气体分配管12以及集液管13同侧的蛇形整体吹胀换热管4的弯管位置,上下相邻的弯管对应位置形成的排液口分别连接排液管10的上下端,以将上层蛇形整体吹胀换热管4内的制冷剂气体在流动过程凝结的液体到下层,层层排放,最后排到最底层的蛇形整体吹胀换热管4内,最后通过集液管排出。The outer frame 5 of the box-type structure, the serpentine integral inflation heat exchange tube 4 installed in the outer frame 5, the serpentine integral inflation heat exchange tube 4 is a plate structure, arranged in parallel, each of the serpentine The overall blown heat exchange tube includes a heat exchange plate with a double-layer aluminum plate structure and a serpentine heat exchange tube formed by inflation on the heat exchange plate (that is, between the double-layer aluminum plates), and the lower side of the outer frame 5 There is an air inlet 7 and an air outlet on the top, and a fan 3 is installed at the air outlet, and a plurality of water spray ports 11 are arranged between the fan and the serpentine integral inflation heat exchange tube, and the water spray ports Installed on the water supply pipe 9, the inlet ends of the plurality of serpentine integral blown heat exchange tubes 4 are commonly connected to gas distribution pipes for distributing refrigerant gas into the plurality of serpentine integral blown heat exchange tubes 12. The liquid outlet is jointly connected to the liquid collection pipe 13, which is formed at the elbow position of the serpentine integral inflation heat exchange tube 4 on the same side as the gas distribution pipe 12 and the liquid collection pipe 13, and the corresponding positions of the upper and lower adjacent elbow pipes The liquid discharge ports are respectively connected to the upper and lower ends of the liquid discharge pipe 10, so as to discharge the liquid condensed by the refrigerant gas in the upper serpentine overall inflation heat exchange tube 4 during the flow process to the lower layer, and discharge layer by layer, and finally to the bottom snake. Formed integral blowing heat exchange tube 4, and finally discharged through the liquid collection pipe.
由于每个蛇形整体吹胀换热管4具有一个制冷剂气体入口、一个排液口,在多个所述蛇形整体吹胀换热管4工作时,为了使制冷剂气体分配入蛇形整体吹胀换热管4内,制冷后形成的液体排出,所以采用气体分配管12以分配制冷剂气体,采用集液管以集中液体排出。Since each serpentine integral blown heat exchange tube 4 has a refrigerant gas inlet and a liquid discharge port, when a plurality of said serpentine integral blown heat exchange tubes 4 are working, in order to distribute the refrigerant gas into the serpentine In the overall expansion heat exchange tube 4, the liquid formed after cooling is discharged, so the gas distribution pipe 12 is used to distribute the refrigerant gas, and the liquid collection pipe is used to concentrate the liquid discharge.
每个所述蛇形整体吹胀换热管4是由两层铝板加工成型,两层铝板之间的管路部分撒石墨粉后热压,压缩空气吹胀成中空圆形管路,弯制成型整体带翅片的蛇形的制冷剂流体管路。Each of the serpentine overall blown heat exchange tubes 4 is formed by two layers of aluminum plates. The pipeline part between the two layers of aluminum plates is sprinkled with graphite powder and then hot-pressed. The compressed air is blown into a hollow circular pipeline and bent. A serpentine refrigerant fluid pipeline with integral fins is formed.
其中,所述气体分配管12的多个分配孔口分别与多个所述蛇形整体吹胀换热管4一侧对应的圆形孔口焊接连接,多个所述蛇形整体吹胀换热管4的另一侧的圆形孔口分别与集液管13对应的多个圆形孔口焊接连接。Wherein, the plurality of distribution orifices of the gas distribution pipe 12 are respectively welded and connected to the circular orifices corresponding to one side of the plurality of serpentine integral inflation heat exchange tubes 4, and the plurality of serpentine integral inflation heat exchange tubes 4 are connected by welding. The circular openings on the other side of the heat pipe 4 are respectively welded to a plurality of circular openings corresponding to the liquid collecting pipe 13 .
其中,所述整体吹胀换热管4通过换热管固定支架6与外框架5的对应位置固定而设在外框架内。Wherein, the integral inflation heat exchange tube 4 is arranged in the outer frame by fixing the corresponding positions of the heat exchange tube fixing bracket 6 and the outer frame 5 .
其中,所述供水管9与水泵8的出水口相焊接连接,所述供水管9的对应多个孔口位置与喷水口11焊接连接。Wherein, the water supply pipe 9 is welded to the water outlet of the water pump 8 , and a plurality of openings of the water supply pipe 9 are welded to the water spray outlet 11 .
其中,所述风扇3与风扇电机2配合,风扇电机2与风扇支架1固定连接,风扇支架1固定在外框架5的顶部。Wherein, the fan 3 cooperates with the fan motor 2 , the fan motor 2 is fixedly connected with the fan bracket 1 , and the fan bracket 1 is fixed on the top of the outer frame 5 .
具体使用时,所述气体分配管12与制冷压缩机的排气管焊接连接,集液管13与节流降压元件的进口接管焊接连接。During specific use, the gas distribution pipe 12 is welded to the exhaust pipe of the refrigeration compressor, and the liquid collecting pipe 13 is welded to the inlet connection pipe of the throttling and pressure-reducing element.
在制冷系统运行时,制冷压缩机排出的高温高压制冷剂气体经气体分配管12进入蛇形整体吹胀换热管4内,与流过换热管外的空气和由喷水口所喷洒在管外的水滴热交换放出热量,流动过程中凝结的液体经排液管10排出,最终凝结的液体经集液管13流出。When the refrigeration system is running, the high-temperature and high-pressure refrigerant gas discharged from the refrigeration compressor enters the serpentine integral blowing heat exchange tube 4 through the gas distribution pipe 12, and is mixed with the air flowing outside the heat exchange tube and sprayed by the water nozzle. The heat exchange of water droplets outside the tube releases heat, the condensed liquid is discharged through the discharge pipe 10 during the flow, and finally the condensed liquid flows out through the liquid collection pipe 13 .
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明蒸发式冷凝器,整体吹胀换热管利用整体两层铝板吹胀,弯制成型整体带翅片的蛇形制冷剂流体管路,利用排液管排出制冷剂气体在流动过程凝结的液体,减少热阻,有效利用换热面积。1. In the evaporative condenser of the present invention, the overall inflation heat exchange tube is inflated by the overall two-layer aluminum plate, bent to form an overall serpentine refrigerant fluid pipeline with fins, and the refrigerant gas is discharged through the liquid discharge pipe to flow The liquid condenses during the process, reducing thermal resistance and effectively utilizing the heat transfer area.
2、本发明蒸发式冷凝器,能有效地增大换热面积,减少传热温差,降低制冷循环的压力比,减小制冷压缩机的耗功,改善制冷系统的性能,减少外形尺寸,实现节能环保。2. The evaporative condenser of the present invention can effectively increase the heat exchange area, reduce the heat transfer temperature difference, reduce the pressure ratio of the refrigeration cycle, reduce the power consumption of the refrigeration compressor, improve the performance of the refrigeration system, reduce the overall size, and realize Energy saving and environmental protection.
以上所述仅是本发明的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and Moisture should also be regarded as the scope of protection of the present invention.
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CN101261058A (en) * | 2008-03-19 | 2008-09-10 | 华东理工大学 | Evaporative Condenser Using Harmonica Tube |
CN102062501A (en) * | 2009-11-12 | 2011-05-18 | 乐金电子(天津)电器有限公司 | Heat exchanger structure and assembly method thereof |
CN102445100A (en) * | 2011-12-21 | 2012-05-09 | 天津商业大学 | Heat exchange tube unit, finned tube air-cooled condenser and cooling air evaporator |
CN105202960A (en) * | 2015-10-10 | 2015-12-30 | 安陆火凤凰铝材有限责任公司 | Aluminum tube type heat exchanger |
CN105571369A (en) * | 2016-01-06 | 2016-05-11 | 浙江思科国祥制冷设备有限公司 | Finned heat exchange pipe formed through die pressing and vacuum brazing |
CN207095100U (en) * | 2017-08-25 | 2018-03-13 | 天津商业大学 | A kind of evaporative condenser |
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2017
- 2017-08-25 CN CN201710738899.0A patent/CN107477923A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101261058A (en) * | 2008-03-19 | 2008-09-10 | 华东理工大学 | Evaporative Condenser Using Harmonica Tube |
CN102062501A (en) * | 2009-11-12 | 2011-05-18 | 乐金电子(天津)电器有限公司 | Heat exchanger structure and assembly method thereof |
CN102445100A (en) * | 2011-12-21 | 2012-05-09 | 天津商业大学 | Heat exchange tube unit, finned tube air-cooled condenser and cooling air evaporator |
CN105202960A (en) * | 2015-10-10 | 2015-12-30 | 安陆火凤凰铝材有限责任公司 | Aluminum tube type heat exchanger |
CN105571369A (en) * | 2016-01-06 | 2016-05-11 | 浙江思科国祥制冷设备有限公司 | Finned heat exchange pipe formed through die pressing and vacuum brazing |
CN207095100U (en) * | 2017-08-25 | 2018-03-13 | 天津商业大学 | A kind of evaporative condenser |
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