CN105953604A - Water-saving type evaporative cooling device - Google Patents

Water-saving type evaporative cooling device Download PDF

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Publication number
CN105953604A
CN105953604A CN201610452210.3A CN201610452210A CN105953604A CN 105953604 A CN105953604 A CN 105953604A CN 201610452210 A CN201610452210 A CN 201610452210A CN 105953604 A CN105953604 A CN 105953604A
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Prior art keywords
water
heat exchange
spray
pipe
main pipe
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CN201610452210.3A
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Chinese (zh)
Inventor
王雪峰
于天群
张小三
卢家勇
续宏
李梓豪
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Electric Power Research Institute of State Grid Shanxi Electric Power Co Ltd
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Electric Power Research Institute of State Grid Shanxi Electric Power Co Ltd
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Priority to CN201610452210.3A priority Critical patent/CN105953604A/en
Publication of CN105953604A publication Critical patent/CN105953604A/en
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28C—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
    • F28C1/00—Direct-contact trickle coolers, e.g. cooling towers
    • F28C1/14—Direct-contact trickle coolers, e.g. cooling towers comprising also a non-direct contact heat exchange
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F25/00—Component parts of trickle coolers
    • F28F25/02—Component parts of trickle coolers for distributing, circulating, and accumulating liquid
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
    • F28F27/003—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus specially adapted for cooling towers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

本发明公开了一种节水型蒸发冷却装置,解决了现有的蒸发冷却装置的冷却水回收效率有待提高的问题。包括在冷却器支架的侧面设置有百叶窗(13),在被冷却蒸汽入口母管(14)与被冷却蒸汽换热母管(11)之间连接有翅片换热管(12),在被冷却蒸汽换热母管(11)与回水母管(9)之间连接有冷却管束(10),在冷却管束的正上方依次设置有喷淋管(5)、第一级收水器(4)、喷淋水翅片换热管(3)、第二级收水器(2)和轴流风机(1),喷淋水翅片换热管与喷淋管(5)连通,在冷却管束的下方设置有水箱(15),在水箱与喷淋水翅片换热管(3)之间连接有输水管(16),在输水管上设置有循环水泵(8)。本发明特别适喝在水资源匮乏地区使用。

The invention discloses a water-saving evaporative cooling device, which solves the problem that the cooling water recovery efficiency of the existing evaporative cooling device needs to be improved. There are louvers (13) arranged on the side of the cooler bracket, and finned heat exchange tubes (12) are connected between the cooled steam inlet main pipe (14) and the cooled steam heat exchange main pipe (11). A cooling tube bundle (10) is connected between the cooling steam heat exchange main pipe (11) and the return water main pipe (9), and a spray pipe (5) and a first-stage water eliminator (4 ), the spray water fin heat exchange tube (3), the second stage water eliminator (2) and the axial flow fan (1), the spray water fin heat exchange tube is connected with the spray pipe (5), and the cooling A water tank (15) is arranged below the tube bundle, a water delivery pipe (16) is connected between the water tank and the spray water fin heat exchange tube (3), and a circulating water pump (8) is arranged on the water delivery pipe. The present invention is particularly suitable for use in water-deficient areas.

Description

一种节水型蒸发冷却装置A water-saving evaporative cooling device

技术领域 technical field

本发明涉及一种换热设备,尤其是一种节水型的蒸发冷却装置,属于制冷技术领域,可广泛应用于发电、冶金、化工、空调制冷及轻工等行业的冷却设备,特别适用于水资源匮乏地区。 The invention relates to a heat exchange device, especially a water-saving evaporative cooling device, which belongs to the field of refrigeration technology and can be widely used in cooling equipment in industries such as power generation, metallurgy, chemical industry, air conditioning and refrigeration, and light industry, and is especially suitable for Water-scarce areas.

背景技术 Background technique

蒸发冷却装置是发电、冶金、化工、空调制冷及轻工等行业的冷却设备,具有结构紧凑、高效低耗、投资少、运行费用低、安装维护方便和对环境无破坏的优点,是一种高效节能节水的换热方式。它的工作原理为:冷空气在轴流风机的抽吸下,从蒸发冷却装置的下部往上掠过换热管束外表面,风机的超强风力,使换热喷淋水完全均匀地覆盖在冷凝排管的表面上,使高温工质经过冷凝排管与管外喷淋形成的水膜和空气进行热交换,温度升高的喷淋水有一部分吸热后蒸发为气态,蒸发的水汽携带大量的热量排至大气,水蒸气中的水滴被收水器挡住,并与其它吸收了热量的水,散落到水箱中,再经循环水泵泵到喷淋水管中。现有的蒸发冷却装置的冷却水回收效率有待提高,喷淋水管中的循环水的温度偏高,导致蒸发为气态排入大气的水汽偏多。 Evaporative cooling devices are cooling equipment used in power generation, metallurgy, chemical industry, air-conditioning and refrigeration, and light industry. High-efficiency energy-saving water-saving heat exchange method. Its working principle is: under the suction of the axial flow fan, the cold air passes from the lower part of the evaporative cooling device upwards to the outer surface of the heat exchange tube bundle, and the super strong wind force of the fan makes the heat exchange spray water completely evenly covered On the surface of the condensing exhaust pipe, the high-temperature working medium passes through the condensing exhaust pipe to exchange heat with the water film formed by the spray outside the pipe and the air. Part of the spray water with increased temperature absorbs heat and evaporates into a gaseous state, and the evaporated water vapor carries A large amount of heat is discharged to the atmosphere, and the water droplets in the water vapor are blocked by the water eliminator, and are scattered into the water tank with other water that has absorbed heat, and then pumped into the spray water pipe by the circulating water pump. The cooling water recovery efficiency of the existing evaporative cooling device needs to be improved, and the temperature of the circulating water in the spray water pipe is too high, resulting in more water vapor that evaporates into a gaseous state and is discharged into the atmosphere.

发明内容 Contents of the invention

本发明提供了一种节水型蒸发冷却装置,解决了现有的蒸发冷却装置的冷却水回收效率有待提高的技术问题。 The invention provides a water-saving evaporative cooling device, which solves the technical problem that the cooling water recovery efficiency of the existing evaporative cooling device needs to be improved.

本发明是通过以下技术方案解决以上技术问题的: The present invention solves the above technical problems through the following technical solutions:

一种节水型蒸发冷却装置,包括冷却器支架,在冷却器支架的上端设置有轴流风机,在冷却器支架的侧面设置有百叶窗,在冷却器支架内分别设置有被冷却蒸汽入口母管、被冷却蒸汽换热母管和回水母管,在被冷却蒸汽入口母管与被冷却蒸汽换热母管之间连接有翅片换热管,在被冷却蒸汽换热母管与回水母管之间连接有冷却管束,在冷却管束的正上方设置有喷淋管,在喷淋管的上方设置有第一级收水器,在第一级收水器的上方设置有喷淋水翅片换热管,在喷淋水翅片换热管的上方设置有第二级收水器,在第二级收水器的上方设置有轴流风机,喷淋水翅片换热管与喷淋管连通在一起,在冷却管束的下方设置有水箱,在水箱与喷淋水翅片换热管之间连接有输水管,在输水管上设置有循环水泵。 A water-saving evaporative cooling device, including a cooler bracket, an axial flow fan is arranged on the upper end of the cooler bracket, louvers are arranged on the side of the cooler bracket, and cooled steam inlet main pipes are respectively arranged in the cooler bracket 1. Cooled steam heat exchange main pipe and return water main pipe, finned heat exchange tubes are connected between the cooled steam inlet main pipe and the cooled steam heat exchange main pipe, between the cooled steam heat exchange main pipe and the return water main pipe A cooling tube bundle is connected between them, a spray pipe is arranged directly above the cooling pipe bundle, a first-stage water collector is arranged above the spray pipe, and a spray water fin is arranged above the first-stage water collector The heat exchange tube is provided with a second-stage water collector above the spray water fin heat exchange tube, and an axial flow fan is arranged above the second-stage water collector. The spray water fin heat exchange tube and the spray water The tubes are connected together, a water tank is arranged under the cooling tube bundle, a water delivery pipe is connected between the water tank and the spray water fin heat exchange tube, and a circulating water pump is arranged on the water delivery pipe.

在输水管上分别设置有水处理器和阀门。 A water processor and a valve are respectively arranged on the water delivery pipe.

本发明提高了冷却水的回收效率,特别适喝在水资源匮乏地区使用。 The invention improves the recovery efficiency of cooling water, and is especially suitable for use in water-scarce regions.

附图说明 Description of drawings

图1是本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.

具体实施方式 detailed description

下面结合附图对本发明进行详细说明: The present invention is described in detail below in conjunction with accompanying drawing:

一种节水型蒸发冷却装置,包括冷却器支架,在冷却器支架的上端设置有轴流风机1,在冷却器支架的侧面设置有百叶窗13,在冷却器支架内分别设置有被冷却蒸汽入口母管14、被冷却蒸汽换热母管11和回水母管9,在被冷却蒸汽入口母管14与被冷却蒸汽换热母管11之间连接有翅片换热管12,在被冷却蒸汽换热母管11与回水母管9之间连接有冷却管束10,在冷却管束10的正上方设置有喷淋管5,在喷淋管5的上方设置有第一级收水器4,在第一级收水器4的上方设置有喷淋水翅片换热管3,在喷淋水翅片换热管3的上方设置有第二级收水器2,在第二级收水器2的上方设置有轴流风机1,喷淋水翅片换热管3与喷淋管5连通在一起,在冷却管束10的下方设置有水箱15,在水箱15与喷淋水翅片换热管3之间连接有输水管16,在输水管16上设置有循环水泵8。 A water-saving evaporative cooling device, including a cooler bracket, an axial flow fan 1 is arranged on the upper end of the cooler bracket, louvers 13 are arranged on the side of the cooler bracket, and cooled steam inlets are respectively arranged in the cooler bracket The main pipe 14, the cooled steam heat exchange main pipe 11 and the return water main pipe 9, the finned heat exchange tube 12 is connected between the cooled steam inlet main pipe 14 and the cooled steam heat exchange main pipe 11, and the cooled steam A cooling tube bundle 10 is connected between the heat exchange main pipe 11 and the return water main pipe 9, a spray pipe 5 is arranged directly above the cooling pipe bundle 10, and a first-stage water eliminator 4 is arranged above the spray pipe 5. A spray water fin heat exchange tube 3 is arranged above the first stage water eliminator 4, a second stage water eliminator 2 is arranged above the spray water fin heat exchange pipe 3, and the second stage water eliminator Axial flow fan 1 is set above 2, spray water fin heat exchange tube 3 is connected with spray tube 5, and water tank 15 is set below cooling tube bundle 10, and heat exchange between water tank 15 and spray water fin A water delivery pipe 16 is connected between the pipes 3 , and a circulating water pump 8 is arranged on the water delivery pipe 16 .

在输水管16上分别设置有水处理器6和阀门7。本发明既可以湿式运行,又可以干式运行。当环境温度较高时,可将循环水泵8投入运行,利用进风口处的翅片换热管12进行初步冷却后,再经过冷却管束10与喷淋水进行蒸发湿式冷却。当环境温度较低时,可停止循环水泵8运行,停供喷淋水,系统仅利用进风口处错列布置的翅片换热管12进行冷却。 A water processor 6 and a valve 7 are respectively arranged on the water delivery pipe 16 . The present invention can not only run in wet mode, but also in dry mode. When the ambient temperature is high, the circulating water pump 8 can be put into operation, and the finned heat exchange tube 12 at the air inlet is used for preliminary cooling, and then the cooling tube bundle 10 and spray water are used for evaporative wet cooling. When the ambient temperature is low, the circulating water pump 8 can be stopped, and the spray water supply can be stopped, and the system can only use the finned heat exchange tubes 12 arranged in a staggered arrangement at the air inlet for cooling.

循环冷却水由水箱15经循环水泵8加压,经过阀门7和水处理器6后,进入喷淋水翅片换热管3对饱和水蒸气进行冷却,然后进入喷淋装置5,由喷头将水均匀的喷撒在冷却管束10上,期间与空气充分混合吸收高温工艺介质的热量后,一部分蒸发变成水蒸气,其余回到水箱15中。被冷却蒸汽由被冷却蒸汽入口母管14经翅片换热管12时,由空气进行初步冷却后进入被冷却蒸汽换热母管11,再经过管束10与喷淋水进行蒸发冷却后汇集到回水母管9后返回至运行系统中。在天气严寒时,可通过关闭进风口处的百叶窗13,并完全排空循环冷却水系统中的水,从而避免冷却水系统因过度冷却而冻结造成设备损坏。所述的喷淋水翅片换热管3和翅片换热管12,其基管为目前通用的钢铝复合扁平形管,宽度为160-240毫米,高度为10-20毫米,壁厚为1-1.5毫米。在基管两个外侧面上设置等间距的蛇形翅片,其高度为12-20毫米,相邻翅片的间距为5-10毫米。本发明中喷淋部分与空气冷却部分为台阶布置,避免喷淋装置的出水直接冲刷进风口处的翅片换热管12,导致其结垢或腐蚀。 The circulating cooling water is pressurized by the water tank 15 through the circulating water pump 8, and after passing through the valve 7 and the water processor 6, it enters the spraying water fin heat exchange tube 3 to cool the saturated water vapor, and then enters the spraying device 5, and the spray head The water is evenly sprayed on the cooling tube bundle 10, during which it is fully mixed with the air to absorb the heat of the high-temperature process medium, a part evaporates into water vapor, and the rest returns to the water tank 15. When the cooled steam passes through the finned heat exchange tube 12 from the cooled steam inlet main pipe 14, it is initially cooled by air and then enters the cooled steam heat exchange main pipe 11, and then evaporatively cools through the tube bundle 10 and spray water, and then collects Get back in the operating system after returning to the jellyfish pipe 9. When the weather is severe cold, the shutter 13 at the air inlet can be closed, and the water in the circulating cooling water system can be completely drained, so as to avoid equipment damage caused by freezing of the cooling water system due to overcooling. The spray water finned heat exchange tube 3 and the finned heat exchange tube 12, the base tube is a common steel-aluminum composite flat tube with a width of 160-240 mm, a height of 10-20 mm, and a wall thickness of 1-1.5mm. Serpentine fins at equal intervals are arranged on the two outer surfaces of the base tube, the height of which is 12-20 mm, and the distance between adjacent fins is 5-10 mm. In the present invention, the spraying part and the air cooling part are arranged in steps, so as to prevent the water outlet from the spraying device from directly washing the finned heat exchange tube 12 at the air inlet, causing fouling or corrosion.

Claims (2)

1.一种节水型蒸发冷却装置,包括冷却器支架,在冷却器支架的上端设置有轴流风机(1),在冷却器支架的侧面设置有百叶窗(13),在冷却器支架内分别设置有被冷却蒸汽入口母管(14)、被冷却蒸汽换热母管(11)和回水母管(9),其特征在于,在被冷却蒸汽入口母管(14)与被冷却蒸汽换热母管(11)之间连接有翅片换热管(12),在被冷却蒸汽换热母管(11)与回水母管(9)之间连接有冷却管束(10),在冷却管束(10)的正上方设置有喷淋管(5),在喷淋管(5)的上方设置有第一级收水器(4),在第一级收水器(4)的上方设置有喷淋水翅片换热管(3),在喷淋水翅片换热管(3)的上方设置有第二级收水器(2),在第二级收水器(2)的上方设置有轴流风机(1),喷淋水翅片换热管(3)与喷淋管(5)连通在一起,在冷却管束(10)的下方设置有水箱(15),在水箱(15)与喷淋水翅片换热管(3)之间连接有输水管(16),在输水管(16)上设置有循环水泵(8)。 1. A water-saving evaporative cooling device, including a cooler bracket, an axial flow fan (1) is arranged on the upper end of the cooler bracket, and louvers (13) are arranged on the side of the cooler bracket, and inside the cooler bracket are respectively There are cooled steam inlet main pipe (14), cooled steam heat exchange main pipe (11) and return water main pipe (9), which is characterized in that the cooled steam inlet main pipe (14) exchanges heat with the cooled steam Finned heat exchange tubes (12) are connected between the main tubes (11), and cooling tube bundles (10) are connected between the cooled steam heat exchange main tubes (11) and the return water main tubes (9). 10) is provided with a spray pipe (5), above the spray pipe (5) is provided with a first-stage water collector (4), and above the first-stage water collector (4) is provided with a spray Spraying fin heat exchange tubes (3), a second-stage water collector (2) is arranged above the spray water fin heat exchange tube (3), and a second-stage water collector (2) is arranged above the second-stage water collector (2) There is an axial flow fan (1), the spray water finned heat exchange tube (3) is connected with the spray tube (5), and a water tank (15) is arranged under the cooling tube bundle (10), and the water tank (15) A water delivery pipe (16) is connected to the spray water fin heat exchange tube (3), and a circulating water pump (8) is arranged on the water delivery pipe (16). 2.根据权利要求1所述的一种节水型蒸发冷却装置,其特征在于,在输水管(16)上分别设置有水处理器(6)和阀门(7)。 2. A water-saving evaporative cooling device according to claim 1, characterized in that a water processor (6) and a valve (7) are respectively provided on the water delivery pipe (16).
CN201610452210.3A 2016-06-22 2016-06-22 Water-saving type evaporative cooling device Pending CN105953604A (en)

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN107166988A (en) * 2017-05-16 2017-09-15 重庆堪文节能科技有限公司 Cooling tower water at low temperature recovery device for steam
CN111486717A (en) * 2019-01-25 2020-08-04 鑫达东大节能环保科技(天津)有限公司 Spent steam whitening treatment and water saving system and method for blast furnace slag flushing water
CN112461031A (en) * 2020-12-08 2021-03-09 呼伦贝尔东北阜丰生物科技有限公司 Waste heat recovery device of tube bundle dryer and application
CN115790195A (en) * 2022-11-21 2023-03-14 方诺传热系统(江苏)有限公司 Water-saving cooling tower that heat transfer effect is strong

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN107166988A (en) * 2017-05-16 2017-09-15 重庆堪文节能科技有限公司 Cooling tower water at low temperature recovery device for steam
CN111486717A (en) * 2019-01-25 2020-08-04 鑫达东大节能环保科技(天津)有限公司 Spent steam whitening treatment and water saving system and method for blast furnace slag flushing water
CN112461031A (en) * 2020-12-08 2021-03-09 呼伦贝尔东北阜丰生物科技有限公司 Waste heat recovery device of tube bundle dryer and application
CN115790195A (en) * 2022-11-21 2023-03-14 方诺传热系统(江苏)有限公司 Water-saving cooling tower that heat transfer effect is strong

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Application publication date: 20160921