CN107477881B - Production process of integrated flat-plate solar water heater - Google Patents
Production process of integrated flat-plate solar water heater Download PDFInfo
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- CN107477881B CN107477881B CN201710565201.XA CN201710565201A CN107477881B CN 107477881 B CN107477881 B CN 107477881B CN 201710565201 A CN201710565201 A CN 201710565201A CN 107477881 B CN107477881 B CN 107477881B
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- shell
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S60/00—Arrangements for storing heat collected by solar heat collectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S20/40—Solar heat collectors combined with other heat sources, e.g. using electrical heating or heat from ambient air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S80/00—Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Pump Type And Storage Water Heaters (AREA)
Abstract
The invention relates to an integrated flat-plate solar water heater. It includes the casing, the retaining courage, intercommunicating pore and circulating pipe, the casing includes left casing and right casing, left side casing and the design of right casing symmetry, the inboard of left side casing and right casing has all designed the horizontal half slot of a plurality of, and still communicate through vertical half slot between the adjacent half slot, left side casing and right casing a week are connected through welded seal and are formed integratively, the horizontal half slot one-to-one of left side casing and right casing and the also one-to-one of vertical half slot simultaneously, control two horizontal half slot and form the retaining courage, control two vertical half slot and form the intercommunicating pore, the retaining courage then transversely forms a plurality of, adjacent retaining courage passes through the vertical UNICOM of a plurality of. The advantage is design benefit, and convenient to use reduces installation space, reduces the horizontal gravity of water tank, improves the security performance.
Description
Technical Field
The invention relates to the field of solar water heaters, in particular to a novel solar water heater integrated by a flat-plate solar heat collector and a tile wheel type inner container flat-plate heat insulation water tank.
Background
The existing split solar water heater is generally composed of a solar flat plate collector and a cylindrical heat insulation water tank, when a user installs and uses the split solar water heater, the solar flat plate collector is installed on the outer side of a sunny wall, the water tank is installed indoors, and then two pipes are connected in series, so that heat energy generated by the collector is transmitted into the water tank, and the split solar water heater is complex and high in labor cost during installation, meanwhile, the cylindrical water tank still occupies a limited indoor space, so that the existing split solar water heater is necessary to be improved, and the actual use requirement of the user is met. The inner container of the prior water tank is designed into a single round shape, so the volume is large, and the inner part of the water tank is not resistant to pressure and is easy to deform when the water tank is designed into a square shape.
Disclosure of Invention
In order to solve the problems, the invention provides a production process of an integrated flat-plate solar water heater, which has the advantages of reasonable structure, convenience in installation and no occupation of indoor space.
The technical scheme of the invention is as follows:
the integrated flat-plate solar water heater comprises a flat-plate solar collector and a tile wheel type inner container flat-plate heat insulation water tank, wherein the tile wheel type inner container flat-plate heat insulation water tank comprises a shell, a water storage container, communicating holes and circulating pipes, the shell comprises a left shell and a right shell, the left shell and the right shell are symmetrically designed, a plurality of transverse semicircular grooves are designed on the inner sides of the left shell and the right shell, adjacent semicircular grooves are communicated with each other through vertical semicircular grooves, the junction surfaces of the left shell and the right shell are connected into a whole in a sealing mode through seam welding, the transverse semicircular grooves of the left shell and the right shell correspond to each other one by one and the vertical semicircular grooves also correspond to each other one by one, the left transverse semicircular grooves and the right transverse semicircular grooves form the water storage container, the left vertical semicircular grooves and the right vertical semicircular grooves form the communicating holes, the water storage; be equipped with the circulating pipe in the casing, the circulating pipe is around adorning in the water storage courage, the hot water outlet design on the casing is at the water storage courage one end of casing top, the running water import design on the casing is at the water storage courage other end of casing bottom, the interface setting is in hot water outlet below in the circulation, the circulating pipe other end then stretches this water storage courage other end and bends from the intercommunicating pore and get into next storage courage, get into the other end from water storage courage one end, then bend from the intercommunicating pore again, so relapse, the interface setting is in running water import top under the final circulation, the design has supplementary electrical heating in the. The two sides of the shell are also provided with heat insulation layers, and the outer side of the heat insulation layer at one side is also provided with a solar heat collector. The shell circulation upper interface and the circulation lower interface are in butt joint with the pipe orifice of the flat plate collector.
The left shell and the right shell are formed by stamping stainless steel plates.
The outer sides of the left shell and the right shell are respectively wavy.
And magnetic rings are respectively designed at the positions of the water inlet and the water outlet.
A water level sensor is arranged in the middle of the upper end of one side of the shell.
The auxiliary electric heating device is provided with two auxiliary electric heating devices, one auxiliary electric heating device is arranged in the middle of the water storage container in the middle of the shell, and the other auxiliary electric heating device is arranged in the middle of the water storage container at the bottom of the shell.
The invention has the advantages that: the integrated flat-plate solar water heater has the advantages of reasonable structure, ingenious design and convenience in installation, and does not occupy indoor space. The horizontal gravity of the water tank is reduced, and the safety performance is improved. The shell is designed into a plurality of circular water storage containers, so that the shell not only occupies small space, but also can bear the pressure of tap water, and the plurality of water storage containers on the shell can form a flat-plate type heat-preservation water tank, so that the outer side of the shell can be assembled with the integrated flat-plate type solar water heater into a whole.
Drawings
FIG. 1 is a schematic of the present invention.
Fig. 2 is a schematic view of fig. 1 from AA.
Fig. 3 is a schematic view of fig. 1 in the BB direction.
Fig. 4 is a schematic diagram of the direction CC of fig. 1.
Fig. 5 is a schematic view of the housing of the integrated flat panel solar water heater of the present invention.
Fig. 6 is a schematic view of the left or right housing of the integrated flat panel solar water heater of the present invention.
Detailed Description
Referring to the attached drawings 1-6, the integrated flat-plate solar water heater comprises a flat-plate solar collector 11 and a tile wheel type liner flat-plate heat insulation water tank 13, wherein the tile wheel type liner flat-plate heat insulation water tank 13 comprises a shell 1, a water storage liner 2, a communication hole 3 and a circulating pipe 4, the shell 1 comprises a left shell and a right shell, the left shell and the right shell are symmetrically designed, the inner sides of the left shell and the right shell are both provided with a plurality of transverse semicircular grooves, the adjacent semicircular grooves are communicated through the vertical semicircular grooves, the combination surfaces of the left shell and the right shell are connected into a whole through seam welding sealing, the horizontal semicircular grooves of the left shell and the right shell correspond to each other one by one, the vertical semicircular grooves also correspond to each other one by one, the left horizontal semicircular groove and the right horizontal semicircular groove form a water storage liner 2, the left vertical semicircular groove and the right vertical semicircular groove form a communication hole 3, the water storage liners 2 form a plurality of horizontal grooves, and the adjacent water storage liners 2 are communicated through the vertical communication holes 3; circulating pipe 4 is equipped with in the casing, circulating pipe 4 is around adorning in retaining courage 2, hot water outlet 7 on the casing designs in the 2 one end of retaining courage at casing 1 top, water inlet 8 designs at the 2 other ends of retaining courage of casing 1 bottom, interface 5 sets up in hot water outlet 7 below in the circulation, the circulating pipe 4 other end then stretches this 2 other ends of retaining courage, and bend from the intercommunicating pore 3 and get into next retaining courage 2 that is close to, get into the other end from retaining courage 2 one end, then bend from the intercommunicating pore 3 in, so relapse, interface 6 sets up in water inlet 8 top under the final circulation, the design has supplementary electrical heating 9 in the middle of the retaining courage 2 in casing 1, casing 1 is provided with insulating layer 10 outward. The shell circulation upper connector 5 and the circulation lower connector 6 are in butt joint with the pipe orifice of the flat plate collector 11 and transmit heat energy into the shell 1. Two sides of the shell 1 are also provided with heat insulation layers 10, and the outer side of the heat insulation layer 10 on one side is also provided with a flat-plate solar collector 11.
The left shell and the right shell are formed by stamping stainless steel plates.
The outer sides of the left shell and the right shell are respectively wavy.
The positions of the tap water inlet 8 and the hot water outlet 7 are respectively provided with a magnetic ring, and the magnetic rings at the water inlet have the function that water flows through the magnetic rings to magnetize the water, so that the water is not easy to scale after being heated. The positions of the hot water outlets 7 are respectively provided with a magnetic ring which can magnetize the water to be discharged, thus being beneficial to human bodies.
The middle of the upper end of one side of the shell 1 is provided with a water level sensor 12, the water level sensor 12 is designed to ensure that the water level is ensured in the water storage container 2, and the electric heating is prevented from being burnt during use.
The auxiliary electric heating 9 design have two, a design is in the 2 intermediate positions of the water storage courage in the middle of casing 1, another design is in the 2 intermediate positions of the water storage courage in the bottom of casing 1, the user can carry out sectional heating, energy saving according to actual water consumption.
The integrated flat-plate solar water heater comprises a tile wheel type inner container heat-preservation water tank and a solar flat-plate heat collector, wherein a shell of the tile wheel type inner container flat-plate heat-preservation water tank is integrally stamped and stretched into a left shell and a right shell by two stainless steel plates, then roll welding and forming are carried out, a water tank is provided with a plurality of groups of round water storage containers and a plurality of groups of reinforced communication holes, the tile wheel type inner container flat plate heat insulation water tank is firstly provided with a steel mould according to the figure, the mould consists of a male mould and a female mould and is arranged on the upper interface and the lower interface of a hydraulic machine tool workbench, then a stainless steel flat plate is arranged between the male mould and the female mould, under the action of the increased pressure of the hydraulic press, the stainless steel plate between the male die and the female die is stretched and shaped into a shell, the tile wheel type liner is transversely round and is a water storage liner, the vertical surface is a protruding surface and is a reinforcing communication hole, and each group of water storage liners are communicated through the communication holes, and meanwhile, the tile wheel type liner has the function of enhancing the strength of the water tank; the concave surface of the reinforced communicating hole and the periphery of the shell are welded and sealed areas, after the two tile shells are synthesized during seam welding, a pair of rolling disk electrodes on the welding equipment are pressed on a welding area of the shell and move relative to the workpiece for continuous seam welding, thereby generating a nugget which is overlapped with each other to achieve sealed welding, so that the two shells are welded into an integral water tank, the circulating pipe in the flat plate collector is communicated with the circulating pipe in the tile wheel type liner flat plate heat insulation water tank, the circulating pipe is filled with heat-conducting medium, when the heat collector is converted into heat energy by light energy, heat energy is conveyed through a heat-conducting medium in the circulating pipe (the conveying mode can convey the heat energy in a natural circulation manner, and a circulating pump can be installed on the circulating pipe between the tile wheel type inner container heat-insulating water tank and the solar flat plate heat collector to carry out forced circulation), so that the water temperature in the water tank continuously rises, and the solar flat plate heat collector is characterized in that: the casing punching press integrated into one piece, the compound back welding integrated into one piece of two casings can realize the volume production, and the advantage is: the tile wheel type inner container flat heat insulation water tank can be combined with a solar heat collector to integrate a novel solar all-in-one machine, and can also be used as a heat insulation water tank of an electric water heater to effectively reduce indoor installation gaps.
Claims (1)
1. The production process of the integrated flat-plate solar water heater is characterized in that the integrated flat-plate solar water heater comprises a flat-plate solar heat collector and a tile wheel type liner flat-plate heat insulation water tank, the tile wheel type liner flat-plate heat insulation water tank comprises a shell, a water storage liner, a communication hole and a circulating pipe, the shell comprises a left shell and a right shell, the left shell and the right shell are symmetrically designed, the inner sides of the left shell and the right shell are both provided with a plurality of transverse semicircular grooves, the adjacent semicircular grooves are communicated through the vertical semicircular grooves, the combination surfaces of the left shell and the right shell are connected into a whole through seam welding and sealing, the horizontal semicircular grooves of the left shell and the right shell correspond to each other one by one, the vertical semicircular grooves also correspond to each other one by one, the left horizontal semicircular groove and the right horizontal semicircular groove form a water storage liner, the left vertical semicircular groove and the right vertical semicircular groove form a communication hole, the water storage liner transversely forms a plurality of water storage liners, and the adjacent water storage liners are communicated through the vertical communication holes; the circulating pipe is arranged in the shell in a winding manner, a hot water outlet on the shell is designed at one end of the water storage container at the uppermost end of the shell, a tap water inlet on the shell is designed at the other end of the water storage container at the lowermost end of the shell, an upper circulating interface is arranged below the hot water outlet, the other end of the circulating pipe extends to the other end of the water storage container and is bent from a communication hole to enter the next adjacent water storage container, the other end of the circulating pipe enters from one end of the water storage container and is then bent from the communication hole, the process is repeated, a lower circulating interface is finally arranged above the tap water inlet, auxiliary electric heating is designed in the middle of the water storage; the circulating upper interface and the circulating lower interface of the shell are in butt joint with the pipe orifice of the flat plate collector and transmit heat energy into the shell; the two sides of the shell are also provided with heat insulation layers, and the outer side of the heat insulation layer at one side is also provided with a solar heat collector; the left shell and the right shell are formed by punching stainless steel plates; the outer sides of the left shell and the right shell are respectively wavy;
the shell of the tile wheel type liner flat heat insulation water tank is formed by integrally stamping and stretching two stainless steel plates into a left shell and a right shell, and then performing roll welding, wherein the water tank is provided with a plurality of groups of circular water storage liners and a plurality of groups of reinforced communication holes; the concave surface of the reinforced communicating hole and the periphery of the shell are welded and sealed areas, after the two tile shells are synthesized during seam welding, a pair of rolling disk electrodes on the welding equipment are pressed on a welding area of the shell and move relative to the workpiece for continuous seam welding, thereby generating a nugget which is overlapped with each other to achieve sealed welding, so that the two shells are welded into an integral water tank, the circulating pipe in the flat plate collector is communicated with the circulating pipe in the tile wheel type liner flat plate heat insulation water tank, the circulating pipe is filled with heat-conducting medium, when the heat collector is converted from light energy to heat energy, the heat energy can be conveyed through the heat-conducting medium in the circulating pipe, wherein one conveying mode is that the heat energy is conveyed in a natural circulation mode, and the other conveying mode is that a circulating pump is arranged on the circulating pipe between the tile wheel type inner container heat-insulating water tank and the solar flat plate heat collector to perform forced circulation, so that the water temperature in the water tank is continuously increased;
magnetic rings are respectively arranged at the positions of the tap water inlet and the hot water outlet;
a water level sensor is arranged in the middle of the upper end of one side of the shell;
the auxiliary electric heating device is provided with two auxiliary electric heating devices, one auxiliary electric heating device is arranged in the middle of the water storage container in the middle of the shell, and the other auxiliary electric heating device is arranged in the middle of the water storage container at the bottom of the shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710565201.XA CN107477881B (en) | 2017-07-12 | 2017-07-12 | Production process of integrated flat-plate solar water heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710565201.XA CN107477881B (en) | 2017-07-12 | 2017-07-12 | Production process of integrated flat-plate solar water heater |
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| Publication Number | Publication Date |
|---|---|
| CN107477881A CN107477881A (en) | 2017-12-15 |
| CN107477881B true CN107477881B (en) | 2020-02-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710565201.XA Active CN107477881B (en) | 2017-07-12 | 2017-07-12 | Production process of integrated flat-plate solar water heater |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113323082A (en) * | 2021-06-25 | 2021-08-31 | 华方光瑞太阳能科技有限公司 | Plastic alloy heat-preservation water storage tank |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2833431Y (en) * | 2005-09-22 | 2006-11-01 | 王永长 | Balcony integrated solar water heater |
| CN201218604Y (en) * | 2007-12-14 | 2009-04-08 | 德威尔新能源（芜湖）有限公司 | Solar water heater used as balcony guard bar |
| CN202391038U (en) * | 2011-06-29 | 2012-08-22 | 陈祥凤 | Balcony guardrail for installing solar collector |
| CN202470475U (en) * | 2012-03-07 | 2012-10-03 | 山东耀国新能源科技有限公司 | Embedded split balcony wall-hung solar water heater |
| CN203404991U (en) * | 2013-08-22 | 2014-01-22 | 日出东方太阳能股份有限公司 | Integrated solar water heater |
-
2017
- 2017-07-12 CN CN201710565201.XA patent/CN107477881B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2833431Y (en) * | 2005-09-22 | 2006-11-01 | 王永长 | Balcony integrated solar water heater |
| CN201218604Y (en) * | 2007-12-14 | 2009-04-08 | 德威尔新能源（芜湖）有限公司 | Solar water heater used as balcony guard bar |
| CN202391038U (en) * | 2011-06-29 | 2012-08-22 | 陈祥凤 | Balcony guardrail for installing solar collector |
| CN202470475U (en) * | 2012-03-07 | 2012-10-03 | 山东耀国新能源科技有限公司 | Embedded split balcony wall-hung solar water heater |
| CN203404991U (en) * | 2013-08-22 | 2014-01-22 | 日出东方太阳能股份有限公司 | Integrated solar water heater |
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| CN107477881A (en) | 2017-12-15 |
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