CN107475933B - Design cloth winding displacement production line - Google Patents

Design cloth winding displacement production line Download PDF

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Publication number
CN107475933B
CN107475933B CN201710738981.3A CN201710738981A CN107475933B CN 107475933 B CN107475933 B CN 107475933B CN 201710738981 A CN201710738981 A CN 201710738981A CN 107475933 B CN107475933 B CN 107475933B
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CN
China
Prior art keywords
wire
sliding
base
sliding block
needle
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CN201710738981.3A
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Chinese (zh)
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CN107475933A (en
Inventor
赵连青
王源源
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Shandong Province Huimin County Sea Gull Machining Co ltd
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Shandong Province Huimin County Sea Gull Machining Co ltd
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Application filed by Shandong Province Huimin County Sea Gull Machining Co ltd filed Critical Shandong Province Huimin County Sea Gull Machining Co ltd
Priority to CN201710738981.3A priority Critical patent/CN107475933B/en
Publication of CN107475933A publication Critical patent/CN107475933A/en
Application granted granted Critical
Publication of CN107475933B publication Critical patent/CN107475933B/en
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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C11/00Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C11/00Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor
    • D05C11/20Arrangements for cutting the needle or lower threads

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a colored cloth flat cable production line capable of completing color line selection, stay wire, interception and arrangement at one time, ensuring consistent interception length and completing multi-station arrangement of color lines. The design and color cloth flat cable production line comprises a mounting base, a belt conveyor and a threading integrated machine; the plate penetrating integrated machine is arranged on one side of the mounting base and distributed at equal intervals along the length direction of the mounting base; the wiring board is positioned below the bracket; the pin sheet assembly is arranged on the wiring board and positioned on one side of the wiring board; the wire clamping device is positioned at the other side of the wiring board; the horizontal stepping driving device is mounted on the mounting base and drives the wiring board to move in horizontal steps. The multi-station simultaneous wire arrangement on the wiring board can be realized by adopting the colored cloth wire arrangement production line, so that the continuous production of the production is facilitated, the working efficiency is improved, the production cost is reduced, and the automatic control is facilitated.

Description

Design cloth winding displacement production line
Technical Field
The invention relates to the field of textiles, in particular to a colored cloth flat cable production line.
Background
It is known that: in the process of weaving cloth or carpet, in order to weave different patterns or designs, color lines with various colors are needed to be selected, and after the color lines with corresponding colors are selected, the corresponding lengths are needed to be cut off and then are arranged. The traditional solution is to select the required color lines manually, intercept the color lines with corresponding lengths manually, and arrange the intercepted color lines manually. No device in the prior art can realize automatic selection, interception and arrangement of color lines. The prior art means is to select the required color lines manually, intercept the color lines to the corresponding lengths and then arrange the color lines. Therefore, the working efficiency is low, the operation is complex, and the production cost is high; is not beneficial to automatic production.
Disclosure of Invention
The invention aims to solve the technical problem of providing a color cloth flat cable production line capable of completing color line selection, wire drawing, interception and arrangement at one time, ensuring consistent interception length and completing multi-station arrangement of the color lines.
The technical scheme adopted for solving the technical problems is as follows: the invention provides a design and color cloth flat cable production line, which comprises a mounting base, a belt conveyor and a threading integrated machine, wherein the mounting base is provided with a plurality of guide rails;
the plate penetrating integrated machine is arranged on one side of the mounting base and distributed at equal intervals along the length direction of the mounting base;
the threading integrated machine comprises a wire selector, a wire pulling, hooking and shearing device, a sheet divider and a needle sheet assembly;
the wire drawing and hooking wire cutter comprises a base and a wire drawing device, wherein a vertical mounting plate is arranged on the base; a wire outlet is arranged on the vertical mounting plate; the base is fixedly arranged on the mounting base;
the wire pulling device comprises a carriage, a wire clamping device and a bracket arranged on the base, and the bracket is perpendicular to the vertical mounting plate; the sliding frame is arranged on the bracket in a sliding manner along the length direction of the bracket, the wire clamping device is arranged on the sliding frame, and the wire clamping device is positioned right in front of the wire outlet;
The vertical mounting plate is provided with a wire fixing device for adjusting the wire outlet position of the color wire at the wire outlet; the vertical mounting plate is provided with a thread cutting device for cutting off the colored thread on the thread fixing device; the vertical mounting plate is provided with a thread hooking device;
the line selector is positioned on one side of the vertical mounting plate and is provided with a first outlet; the first wire outlet is aligned with the wire outlet;
the needle sheet assembly comprises a transverse bracket and a plurality of parallel needle sheets, and the needle sheets are uniformly distributed on the transverse bracket along the length direction of the transverse bracket; one end of the needle piece is fixed on the transverse bracket, and the other end of the needle piece is provided with a threading hole;
the slicer is arranged below the needle slice assembly and is positioned below the pull wire hooking and shearing device; the splitter is used for pulling out the needle sheets at two sides of a single needle sheet on the needle sheet assembly;
the wire hooking device comprises a telescopic device and a wire hooking rod, wherein the fixed end of the telescopic device is arranged on the vertical mounting plate, and one end of the wire hooking rod is connected with the telescopic end of the telescopic device; the other end is provided with a wire hooking groove;
the thread hooking rod is positioned above the needle sheet assembly, and an included angle between the thread hooking rod and the horizontal plane is an acute angle; the telescopic end of the telescopic device stretches to enable the thread hooking rod to penetrate through the threading hole of the single needle piece on the needle piece assembly;
The vertical mounting plate is also provided with a wire pressing device for pressing the color wire into a wire hooking groove on a wire hooking rod passing through the threading hole;
the wiring board is positioned below the bracket; the pin sheet assembly is arranged on the wiring board and positioned on one side of the wiring board; the wire clamping device is positioned at the other side of the wiring board; the horizontal stepping driving device is mounted on the mounting base and drives the wiring board to move in horizontal steps.
Further, the line selector comprises a turntable base, a first line selecting disc, a second line selecting disc, a line releasing disc and a rotation driving device; the turntable base is fixedly connected with the mounting base; the base is fixedly connected with the turntable base to form a whole;
the first line selecting disc is rotatably arranged on the turntable base around the axis of the first line selecting disc, and the first line selecting disc is driven to rotate by a rotation driving device;
the second wire selecting disc is arranged above the first wire selecting disc, and a supporting block is arranged between the second wire selecting disc and the first wire selecting disc; the second wire selecting disc is coaxial with the first wire selecting disc;
the pay-off reel is arranged above the second wire-selecting reel, and a support column is arranged between the second wire-selecting reel and the pay-off reel;
at least one circle of first wire through holes are formed in the first wire selecting disc; the first wire through holes are uniformly distributed along the circumference; at least one circle of second wire through holes are formed in the second wire selecting disc, and the second wire through holes are uniformly distributed along the circumference; a unidirectional wire feeder for allowing the colored wires to pass through from top to bottom is arranged on the second wire passing hole; the paying-off disc is provided with paying-off holes; the second wire through hole is uniformly and correspondingly matched with the first wire through hole and the paying-off hole;
The rotary table is characterized in that an outlet plate is arranged on the rotary table base and positioned on one side of the first wire selecting disc, an outlet is arranged on the outlet plate, and the transverse center line of the outlet is positioned below the first wire selecting disc.
Further, the slicer comprises a mounting base; the mounting base is fixedly mounted on the mounting base; the mounting base is provided with a transverse sliding base which is arranged along the transverse sliding, and the mounting base is provided with a first sliding driving device for driving the transverse sliding base to slide;
the transverse sliding base is provided with a vertical sliding base which is arranged along the vertical sliding; the vertical sliding base is provided with a slicing device; the transverse sliding base is provided with a second sliding driving device for driving the vertical sliding base to slide;
the slicing device comprises a first sliding plectrum component and a second sliding plectrum component; the first sliding plectrum component comprises a first sliding block and a first plectrum; the first sliding block is slidably arranged on the vertical sliding base; the second sliding plectrum component comprises a second sliding block and a second plectrum; the second sliding block is slidably arranged on the vertical sliding base; the first sliding block and the second sliding block are symmetrically arranged relative to the transverse middle section of the vertical sliding base; the vertical sliding base is provided with a third sliding driving device for driving the first sliding block to slide and a fourth sliding driving device for driving the second sliding block to slide;
The first poking piece is vertically arranged above one end of the first sliding block, which is opposite to the second sliding block, the second poking piece is vertically arranged above one end of the second sliding block, which is opposite to the first sliding block, and the first poking piece and the second poking piece are parallel;
a first limiting block is arranged between the first sliding block and the second sliding block; the first limiting block limits the minimum distance between the first sliding block and the second sliding block; so that the minimum distance between the first poking piece and the second poking piece is larger than or equal to the thickness of the needle piece; the needle sheet assembly is positioned on one side of the slicing device and above the slicing device.
Further, the wire fixing device comprises a first telescopic device and a first sliding block; the first sliding block is arranged on the vertical mounting plate in a sliding manner along the vertical direction; the first sliding block is driven by the first telescopic device to slide along the vertical direction; the first sliding block is provided with a wire passing hole with a central line parallel to the central line of the wire outlet; and the wire passing hole on the first sliding block is positioned at the wire outlet.
Further, the thread cutting device comprises a second telescopic device and a second sliding block; the second sliding block is arranged on the vertical mounting plate in a sliding manner along the vertical direction; the second sliding block is driven by a second telescopic device to slide along the vertical direction; the second sliding block is provided with a slice; the slice has a cut above the via.
Further, the wire pressing device comprises a third telescopic device and a third sliding block; the third sliding block is arranged on the vertical mounting plate in a sliding manner along the vertical direction; the third sliding block is driven by a third telescopic device to slide along the vertical direction; the third sliding block is provided with a wire pressing rod, the wire pressing rod extends to the upper portion of the wire outlet, and the wire pressing rod is located above the wire passing hole.
Further, the line selector further comprises limiting devices for limiting the first line selection disc to rotate forward and backward for 180 degrees; the limiting device comprises a supporting rod and a second limiting block; the second limiting block is arranged at one end of the supporting rod, and the other end of the supporting rod is fixedly arranged on the turntable base;
the pay-off disc is coaxial with the second line selecting disc; the outer edge of the pay-off reel is provided with a 180-degree semi-ring limiting groove, and the limiting block extends into the limiting groove from the radial direction of the pay-off reel.
Further, the unidirectional wire feeder comprises a bottom plate, a wire inlet boss is arranged at one end of the bottom plate, a wire outlet boss is arranged at the other end of the bottom plate, and wire passing holes are formed in the wire inlet boss and the wire outlet boss;
the bottom plate is provided with a press roller, and the press roller is positioned between the incoming line boss and the outgoing line boss; the novel roller is characterized in that a space is reserved between the pressing roller and the upper surface of the bottom plate, an elastic fin is arranged between the pressing roller and the upper surface of the bottom plate, one end of the elastic fin is fixedly connected with the bottom plate, and the other end of the elastic fin is tangent to the pressing roller.
Further, the slicing device further comprises a fixed clamping piece assembly; the fixed clamping piece assembly comprises a supporting block and a needle clip, the needle clip is arranged at the upper end of the supporting block, and the lower end of the supporting block is fixedly connected with the vertical sliding base and is positioned right in front of the limiting block; the needle clip comprises two mutually parallel clamping pieces, and the distance between the two clamping pieces is larger than or equal to the thickness of the needle clip; the two clamping pieces are parallel to the first poking piece, and the upper ends of the two clamping pieces are flush with the upper end of the first poking piece.
Further, the upper ends of the first poking piece, the second poking piece and the two clamping pieces are provided with conical tangent planes.
The beneficial effects of the invention are as follows: the invention relates to a design and color cloth flat cable production line, which comprises a mounting base, a wiring board, a threading integrated machine and a horizontal stepping driving device; the horizontal stepping movement of the wiring board is realized through the horizontal stepping driving device, and the selection, the pull wire, the threading, the tangent line and the wiring of the color line 5 are realized through the threading integrated machine when the wiring board is displaced to the corresponding station. Therefore, the production line for the colored cloth flat cable can realize multi-station simultaneous flat cable on a wiring board, is convenient for continuous production, improves the working efficiency, reduces the production cost and is convenient for automatic control.
Drawings
FIG. 1 is a perspective view of a design and color cloth flat cable production line in an embodiment of the present invention;
FIG. 2 is a front view of a design and color cloth strip line production line in an embodiment of the invention;
FIG. 3 is a top view of a fancy cloth flat cable production line in an embodiment of the invention;
FIG. 4 is a perspective view of a threading machine in accordance with an embodiment of the present invention;
FIG. 5 is a perspective view of a wire selector in an embodiment of the present invention;
FIG. 6 is a front view of a wire selector in an embodiment of the present invention;
FIG. 7 is a side view of a wire selector in an embodiment of the present invention;
FIG. 8 is a top view of a wire selector in an embodiment of the invention;
fig. 9 is a schematic structural view of a unidirectional wire feeder in an embodiment of the present invention;
FIG. 10 is a perspective view of a wire-pulling, hooking and trimming device according to an embodiment of the present invention;
FIG. 11 is a front view of the pull-cord hook wire clipper with the pull-cord set removed;
FIG. 12 is a top view of a pull wire hook wire clipper in accordance with an embodiment of the present invention;
FIG. 13 is a side view of a wire hook and loop clipper in accordance with an embodiment of the present invention;
FIG. 14 is a schematic diagram of a wire pulling, hooking and trimming device for wire pressing according to an embodiment of the present invention;
FIG. 15 is an enlarged partial schematic view of B in FIG. 14;
FIG. 16 is a perspective view of a slicer according to an embodiment of the present invention;
FIG. 17 is a top view of a slicer according to an embodiment of the present invention;
FIG. 18 is a front view of a slicer according to an embodiment of the present invention;
FIG. 19 is a side view of a slicer according to an embodiment of the present invention;
FIG. 20 is a perspective view of a dicing apparatus in a dicing position according to an embodiment of the invention;
FIG. 21 is a perspective view of a dicing apparatus according to an embodiment of the invention;
FIG. 22 is a front view of a sharding device in an embodiment of the invention;
FIG. 23 is a cross-sectional view of C-C in FIG. 22;
the figures indicate: 100-line selector, 11-turntable base, 12-first line selection disk, 121-first line passing hole, 122-guide nozzle, 13-second line selection disk, 131-second line passing hole, 14-line release disk, 141-line release hole, 142-semi-ring limit groove, 15-supporting block, 16-supporting column, 17-limit device, 171-supporting rod, 172-first limit block, 18-unidirectional line feeder, 19-line outlet plate, 191-first line outlet and 110-rotation driving device;
200-drawing wire hooking and shearing device, 21-base, 22-vertical mounting plate, 221-outlet, 23-wire fixing device, 231-first telescopic device, 232-first sliding block, 233-wire passing hole, 24-wire cutting device, 241-second telescopic device, 242-second sliding block, 243-slicing, 25-wire pressing device, 251-third telescopic device, 252-third sliding block, 253-wire pressing rod, 254-wire pressing groove, 26-wire hooking device, 261-fourth telescopic device, 262-fourth sliding block, 263-wire hooking rod, 264-wire hooking groove, 27-bracket, 28-sliding frame and 29-wire clamping device;
300-splinter, 31-mounting base, 311-transverse guide rail, 312-first limit plate, 32-transverse sliding base, 321-vertical guide rail, 322-second limit plate, 33-vertical sliding base, 331-third guide rail, 332-third limit plate, 333-stopper, 34-splinter, 341-first sliding plectrum assembly, 3411-first slider, 3412-first plectrum, 3413-third sliding drive, 342-second sliding plectrum assembly, 3421-second slider, 3422-second plectrum, 3423-fourth sliding drive, 343-fixed clip assembly, 3431-supporting block, 3432-needle clip, 35-first sliding drive, 36-second sliding drive; 4-needle piece combination, 41-needle piece, 42-threading hole, 43-transverse bracket, 5-color line, 6-mounting base, 7-belt conveyor, 71-frame, 72-conveyor belt, 8-board penetrating integrated machine and 9-wiring board.
Detailed Description
The invention will be further described with reference to the drawings and examples.
As shown in fig. 1 to 22, the design and color cloth flat cable production line of the invention comprises a mounting base 6, a belt conveyor 7 and a threading integrated machine 8;
the plate penetrating integrated machine 8 is arranged on one side of the mounting base 6 and is distributed at equal intervals along the length direction of the mounting base 6;
The threading integrated machine 8 comprises a wire selector 100, a wire pulling, hooking and shearing device 200, a sheet divider 300 and a needle sheet combination 4;
the wire drawing and hooking wire cutter 200 comprises a base 21 and a wire drawing device, wherein a vertical mounting plate 22 is arranged on the base 21; the vertical mounting plate 22 is provided with an outlet 221;
the wire drawing device comprises a carriage 28, a wire clamping device 29 and a bracket 27 arranged on the base 21, wherein the bracket 27 is perpendicular to the vertical mounting plate 22; the carriage 28 is slidably mounted on the bracket 27 along the length direction of the bracket 27, the wire clamping device 29 is arranged on the carriage 28, and the wire clamping device 29 is positioned right in front of the wire outlet 221;
the vertical mounting plate 22 is provided with a wire fixing device 23 for adjusting the wire outlet position of the color wire 5 at the wire outlet 221; the vertical mounting plate 22 is provided with a thread cutting device 24 for cutting off the color thread 212 on the thread fixing device 23; the vertical mounting plate 22 is provided with a thread hooking device 26;
the line selector 100 is located at one side of the vertical mounting plate 22, and the line selector 100 has a first line outlet 191; the first outlet 191 is aligned with the outlet 221;
the needle sheet assembly 4 comprises a transverse bracket 43 and a plurality of parallel needle sheets 41, wherein the needle sheets 41 are uniformly distributed on the transverse bracket 43 along the length direction of the transverse bracket 43; one end of the needle 41 is fixed on the transverse bracket 43, and the other end is provided with a threading hole 42;
The splitter 300 is arranged below the needle assembly 4 and is positioned below the stay wire hooking thread cutter 200; the splitter 300 is used for pulling out the needle sheets 41 on two sides of the single needle sheet 41 on the needle sheet assembly 4;
the thread hooking device 26 comprises a telescopic device and a thread hooking rod 263, the fixed end of the telescopic device is arranged on the vertical mounting plate 22, and one end of the thread hooking rod 263 is connected with the telescopic end of the telescopic device; the other end is provided with a hooking groove 264;
the thread hooking rod 263 is positioned above the needle assembly 4, and an included angle between the thread hooking rod 263 and the horizontal plane is an acute angle; the telescopic end of the telescopic device stretches to enable the thread hooking rod 263 to penetrate through the threading hole 42 of the single needle 41 on the needle assembly 4;
the vertical mounting plate 22 is also provided with a thread pressing device 25 for pressing the color thread 5 into a thread hooking groove 264 on a thread hooking rod 263 passing through the threading hole 42;
the wiring board 7 is located below the bracket 27; the needle assembly 4 is mounted on the wiring board 7 and is positioned on one side of the wiring board 7; the wire clamping device 29 is positioned on the other side of the wiring board 7; the horizontal step driving device 9 is mounted on the mounting base 6, and drives the wiring board 7 to move in horizontal steps.
During operation:
first, the horizontal stepping driving device 9 is activated to move the wiring board 7 horizontally, and the belt conveyor 7 is braked when the wiring board 7 moves below the board threading machine 8.
Then starting the threading integrated machine 8 to realize wiring on the wiring board 9; the specific wiring process comprises the following steps:
the required color line 5 is selected by the line selector 100, and the selected color line is discharged from the first outlet 191; the color line 5 is then discharged from the outlet 221, and the outlet position is adjusted first by the line fixing device 23, and the outlet position is fixed after the adjustment is completed. Then the line clamping device 29 is positioned at the line outlet position of the color line 5 of the line outlet 221 by sliding the carriage 28 on the bracket 27, and specifically, the sliding of the carriage 28 on the bracket 27 can be realized through a sliding table; the thread ends of the color thread 5 are clamped by the thread clamping device 29, and then the color thread 5 is pulled out by the thread clamping device 29 by sliding the carriage 28.
As shown in fig. 13, after the color line 5 is pulled out by a predetermined length, that is, the thread clamping device 29 is moved to one side of the wiring board 9; by starting the slicer 300, the pins on both sides of the pins 41 are pulled out by the slicer 300;
then, the telescopic device on the thread hooking device 26 is started to enable the thread hooking rod 263 to pass through the threading hole 42 and enable the thread hooking groove 264 to be positioned below the color thread 5, and then the color thread 5 is pressed into the thread hooking groove 264 through the thread pressing device 25 as shown in fig. 14; at this time, the telescopic device is started to retract so that the thread hooking rod 263 is retracted, and the color thread 5 is pulled through the threading hole 42; thereby achieving threading of the needle 41. After threading is completed, the thread cutting device 24 cuts off the colored thread 5 on the thread fixing device 23, thereby realizing thread cutting. After the thread cutting is completed, the thread end of the color thread 5 is positioned on the thread fixing device 23, and the thread outlet position of the color thread 5 is still determined by the thread fixing device 23. Then, the wafer separator 300 is braked, so that the wafer separator 300 is separated from the needle wafer assembly 4; and causes the thread clamp 29 to loosen the color thread. At this time, one end of the color line 5 is clamped by two adjacent needle pieces 41 on the needle piece assembly 4.
Starting the horizontal stepping driving device 9 again to enable the wiring board 7 to drive the needle assembly 4 to move horizontally, so that the needle assembly 4 moves up and down the needle 41 between the color line 5 and the thread hooking device 26; repeating the steps to realize the cyclic line selection, the stay wire, the threading and the tangent line of the color line 5; finally, until the color line is sandwiched between two adjacent needle pieces 41 on the needle piece assembly 4 on the wiring board 7 located below the board penetrating integrated machine 8, wiring on the wiring board 7 is completed. Specifically, since the tangential position of the tangential device 24 is the same each time, it is possible to ensure that the length of the color line 5 that is cut out is the same.
Then, the horizontal stepping driving device 9 is restarted to move the wiring board to the next station where wiring is achieved by another board penetrating integrated machine 8.
Since the wiring board 7 is an integral board and the moving distance at each station is the same, the threading integrated machine 8 at each station is ensured to be capable of simultaneously carrying out wire arrangement, and multi-station simultaneous wire arrangement is realized.
Specifically, the horizontal step driving device 9 mainly aims to realize horizontal step movement of the needle assembly 4, and the horizontal step driving device 9 can adopt a sliding table using a stepping motor.
In summary, the production line for the colored cloth flat cable of the invention comprises the mounting base 6, the wiring board 7, the threading integrated machine 8 and the horizontal stepping driving device 9; the horizontal stepping movement of the wiring board 7 is realized through the horizontal stepping driving device 9, and the selection, the pull-wire, the threading, the tangent line and the wiring of the color line 5 are realized through the threading integrated machine 8 when the wiring board 7 is displaced to the corresponding station. Therefore, the production line for the colored cloth flat cable can realize multi-station simultaneous flat cable on the wiring board 7, is convenient for continuous production, improves the working efficiency, reduces the production cost and is convenient for automatic control.
In particular embodiments:
the wire fixing device 23 is used for adjusting the wire outlet position of the color wire 5 at the wire outlet 221, and can be realized by various structures, such as setting a shift lever in the wire outlet 221, and shifting the color wire 212 through the shift lever, so as to realize the adjustment of the wire outlet position of the color wire 212.
Preferably, the wire fixing device 23 includes a first telescopic device 231 and a first sliding block 232; the first sliding block 232 is slidably mounted on the vertical mounting plate 22 along the vertical direction; the first sliding block 232 is driven to slide along the vertical direction by the first telescopic device 31; the first sliding block 232 is provided with a wire passing hole 233 with a center line parallel to the center line of the wire outlet 221; the via 233 on the first slider 232 is located at the outlet 221.
As shown in fig. 9, in particular, the first telescopic device 231 is vertically mounted on the vertical mounting plate 22; the fixed end of the first telescopic device 231 is fixedly connected with the vertical mounting plate 22; the first sliding block 232 is slidably mounted on the vertical mounting plate 22 along the telescopic direction of the first telescopic device 231; specifically, a vertical guide rail may be disposed on the vertical mounting plate 22, and the first sliding block 232 is slidably mounted on the guide rail; one end of the first sliding block 232 is fixedly connected with the telescopic end of the first telescopic device 231; the other end of the first sliding block 232 is provided with a wire through hole 233; and the via 233 is located at the outlet 221; when the position of the color line 5 is adjusted, the color line from the outlet 221 is first made to pass through the line through hole 233; then, the first telescoping device 231 stretches out and draws back, so that the position of the wire passing hole 233 on the first sliding block 232 is adjusted, the position of the color wire 5 is adjusted, a certain guiding effect is provided for the color wire 5, and the wire outlet point of the color wire 5 is fixed.
The main function of the thread cutting device 24 is to cut off the color 5 on the thread fixing device 23, and the thread cutting device can adopt scissors, one arm of the scissors is driven to fix the other arm through a driving device, and the other arm is driven to rotate, so that the color thread 5 is cut off. Preferably, the wire cutting device 24 includes a second telescopic device 241 and a second sliding block 242; the second sliding block 242 is slidably mounted on the vertical mounting plate 22 along the vertical direction; the second sliding block 242 is driven to slide along the vertical direction by the second telescopic device 241; a slice 243 is provided on the second sliding block 242; the cut of the slice 243 is located above the via 233.
As shown in fig. 9, in particular, the second telescopic device 241 is vertically mounted on the vertical mounting plate 22; the fixed end of the second telescopic device 241 is fixed on the vertical mounting plate 22; the second sliding block 242 is slidably mounted on the vertical mounting plate 22 along the telescopic direction of the second telescopic device 241; specifically, a vertical guide rail may be provided on the vertical mounting plate 22, and the second sliding block 242 may be slidably mounted on the guide rail;
the second sliding block 242 is fixedly connected with the telescopic end of the second telescopic device 241, and a slice 243 is arranged on the second sliding block 242; the cut of the slice 243 is located above the via 233.
When cutting, the cut of the slice 243 is located above the line passing hole 233, so the second slider 242 moves downward by the second telescopic device 241, and the slice 243 is driven to move downward, and the slice 243 passes through the line passing hole 233 during the movement process to cut off the color line 12 in the line passing hole 233.
The main function of the thread pressing device 25 is to press the color thread 5 into the thread hooking groove 264 on the thread hooking rod 263 passing through the thread passing hole 42. The wire pressing device 25 may take various forms, and one preferred form thereof is: the wire pressing device 25 comprises a third telescopic device 251 and a third sliding block 252; the third sliding block 252 is slidably mounted on the vertical mounting plate 22 along the vertical direction; the third sliding block 252 is driven to slide along the vertical direction by the third telescopic device 251; the third sliding block 252 is provided with a pressing rod 253, the pressing rod 253 extends above the outlet 221, and the pressing rod 253 is located above the wire passing hole 233.
In order to prevent the wire pressing rod 253 from sliding in the color line 5 downward pressing process, a wire pressing groove 254 is further formed at one end of the wire pressing rod 253; the wire pressing groove is located above the wire passing hole 233.
The main function of the thread hooking device 26 is to pass the color thread 5 through the threading hole 42, the thread hooking device 26 may be a movable thread clamping device which passes through the threading hole 42, clamps the color thread on one side of the needle 41 requiring the threading hole 42 to pass through the color thread 5, and then pulls the color thread into the threading hole 42, for convenience of operation, and meanwhile, the structure is simple, and one preferable mode is that the telescoping device of the thread hooking device 26 comprises a fourth telescoping device 261 and a fourth sliding block 262; the fixed end of the fourth telescopic device 261 is fixedly arranged on the vertical mounting plate 22; the fourth sliding block 262 is slidably mounted on the vertical mounting plate 22 along the telescopic direction of the second telescopic device 241; one end of the thread hooking rod 263 is fixedly connected with the fourth slider 262; the included angle between the telescoping direction of the fourth telescoping device 261 and the horizontal plane is the same as the included angle between the hooking rod 263 and the horizontal plane.
As shown in fig. 14, in the process of passing the color thread 5 through the threading hole 42, the fourth slider 262 is driven to move by the fourth telescopic device 261, the thread hooking rod 263 is driven to pass through the thread passing hole 233, the thread hooking groove 264 is located at one side of the needle 41, then the color thread is pressed into the thread hooking groove 264 by the thread pressing device 25, and at this time, the fourth telescopic device 261 is contracted, so that the color thread is hooked into the threading hole 42 by the thread hooking rod 263, and the color thread 5 passes through to achieve threading.
The main function of the thread clamping device 29 is to clamp the thread end of the color thread 5, the clamping device 29 can adopt various devices, such as clamps, and the thread clamping device 29 adopts the thread end for simplifying the structure, facilitating the installation and simultaneously facilitating the control. Specifically, the wire clamping head 29 includes two clamping arms that can slide, the clamping arms slide through a sliding driving device, the sliding driving device can adopt a sliding table, and when the color wire needs to be clamped, the sliding driving device drives the two clamping arms to slide and close to clamp the color wire.
The first telescoping device 231, the second telescoping device 241, the third telescoping device 251 and the fourth telescoping device 261 may be cylinders, and for convenience of control, one preferred manner is that all of the first telescoping device 231, the second telescoping device 241, the third telescoping device 251 and the fourth telescoping device 261 are hydraulic cylinders.
The main function of the line selector 100 is to select a color line, and the color line with a corresponding color can be emitted at the first line outlet 191. The line selector 100 may take a variety of forms, one preferred form of which is: the line selector 100 comprises a turntable base 11, a first line selection disc 12, a second line selection disc 13, a line drawing disc 14 and a rotation driving device 110; the turntable base 11 is fixedly connected with the mounting base 6; the base 21 is fixedly connected with the turntable base 11 to form a whole;
The first wire selecting disc 12 is rotatably arranged on the turntable base 11 around the axis of the first wire selecting disc 12, and the first wire selecting disc 12 is driven to rotate by a rotation driving device 110;
the second wire selecting disc 13 is arranged above the first wire selecting disc 12, and a supporting block 15 is arranged between the second wire selecting disc 13 and the first wire selecting disc 12; the second wire selecting disc 13 and the first wire selecting disc 12 are coaxial;
the pay-off reel 14 is arranged above the second pay-off reel 13, and a support column 16 is arranged between the second pay-off reel 13 and the pay-off reel 14;
at least one circle of first wire through holes 121 are formed in the first wire selecting disc 12; the first via holes 121 are uniformly distributed along the circumference; at least one circle of second wire through holes 131 is arranged on the second wire selecting disc 13, and the second wire through holes 131 are uniformly distributed along the circumference; the second wire passing hole 131 is provided with a unidirectional wire feeder 18 for passing the colored wire from top to bottom; a paying-off hole 141 is formed in the paying-off disc 14; the second via hole 131 corresponds to the first via hole 121 and the wire releasing hole 141 uniformly;
the turntable base 11 and the upper part are provided with an outlet plate 19, the outlet plate 19 is positioned on one side of the first wire selecting disc 12, the outlet plate 19 is provided with a first outlet 191, and the transverse center line of the first outlet 191 is positioned below the first wire selecting disc 12.
During the application process:
as shown in fig. 4, specifically, the color lines 5 are first passed through the pay-off reel 14 by passing one end of each color line 5 through one of the pay-off holes 141; the color line 5 passing through the wire-releasing hole 141 is then passed through the unidirectional wire feeder 18 on the second wire-selecting hole 131 corresponding to the wire-releasing hole 141 on the second wire-selecting disc 13, and the passing direction of the color line 5 is ensured to pass from the upper surface to the lower surface of the second wire-selecting disc 13. Passing the color line 5 passing through the second line selection hole 131 through the first line selection hole 121 corresponding to the second line selection hole 131 on the first line selection disc 12; so that one end of the color line 5 is located below the lower surface of the first wire spool 12;
when the line selection is performed, the first wire selecting disc 12 is driven to rotate by the rotation driving device 110 until one end of the color line 5 to be selected below the first wire selecting disc 12 is opposite to the first wire outlet 191 on the wire outlet plate 19, and then the color line 5 to be selected is pulled out from the wire outlet hole by the wire taking device. When the color line 5 passes through the second wire selecting disc 13, the color line 5 passes through the unidirectional wire feeder 18 on the second wire selecting hole 131 corresponding to the wire releasing hole 141 on the second wire selecting disc 13, and the passing direction of the color line 5 is ensured to pass from the upper surface to the lower surface of the second wire selecting disc 13; the unidirectional wire feeder 18 allows the color wire 5 to enter from one direction and exit from one direction, thus preventing the color wire 5 from being pulled back.
At least one circle of first wire through holes 121 are formed in the first wire selecting disc 12; the first via holes 121 are uniformly distributed along the circumference; it is possible to position the different color lines 5 at positions opposite to the first outlet holes 191 by rotating the first wire selecting drum 12. Meanwhile, at least one circle of second wire through holes 131 is arranged on the second wire selecting disc 13, and the second wire through holes 131 are uniformly distributed along the circumference; the second wire passing hole 131 is provided with a unidirectional wire feeder 18 through which the colored wire 5 passes from top to bottom; a paying-off hole 141 is formed in the paying-off disc 14; the second via hole 131 corresponds to the first via hole 121 and the wire releasing hole 141 uniformly; therefore, the color lines 5 between the first wire selecting disc 12 and the second wire selecting disc 13 can be prevented from knotting or interfering with each other in the rotation process of the first wire selecting disc 12; at the same time, the color lines 5 between the pay-off reel 14 and the second line selection reel 3 can be prevented from being knotted or interfering with each other.
Specifically, the unidirectional wire feeder 18 includes a base plate 181, an incoming wire boss 182 is disposed at one end of the base plate 181, an outgoing wire boss 183 is disposed at the other end of the base plate, and wire passing holes 186 are disposed on both the incoming wire boss 182 and the outgoing wire boss 183;
a press roller 184 is arranged on the bottom plate 181, and the press roller 184 is positioned between the incoming line boss 182 and the outgoing line boss 183; the distance is provided between the press roller 184 and the upper surface of the base plate 181, an elastic fin 185 is provided between the press roller 184 and the upper surface of the base plate 181, one end of the elastic fin 185 is fixedly connected with the base plate 181, and the other end is tangential to the press roller 184.
In the threading process, the color line 11 is threaded through the line passing hole 186 of the line leading-in boss 182, passes through the elastic fin 185 and presses the elastic fin 185, passes through between the elastic fin 185 and the outer circumferential surface of the press roller 184, and finally passes through the line passing hole 186 on the line leading-out boss 183.
Because the elastic fin 185 is tilted upward and the incoming line boss 182 is tilted upward toward the outgoing line boss 183, when the color line passes between the elastic fin 185 and the outer circumferential surface of the press roller 184, the color line can only move along the tilting direction of the elastic fin 185 and can be blocked when moving reversely, thereby realizing unidirectional passing of the color line and preventing the color line 5 from being pulled back reversely.
In summary, since the wire selector is provided with the first wire selecting disc 12, the second wire selecting disc 13 and the paying-off disc 14 rotatably mounted on the base, paying-off is performed by providing the paying-off hole 141 on the paying-off disc 14, one wire passing hole passes through one color wire 5 by providing the first wire passing hole 121 on the first wire selecting disc 12, and the unidirectional wire feeder 18 is provided on the second wire selecting disc 13, so that the color wire 5 is prevented from being reversely drawn out from the second wire selecting disc 13; therefore, in the process of selecting the color line, the first wire selecting disc 12 only needs to rotate to the corresponding line taking position through the first wire through hole 121 where the color line 5 needs to be selected, then the color line 5 in the first wire through hole is pulled out through the line taking device, and the corresponding length is intercepted, so that the color line 5 is selected. Therefore, the line selector is simple in line selection operation, convenient to improve line selection efficiency, production efficiency and production cost reduction; meanwhile, the automatic control is facilitated.
In order to prevent the first wire selecting disc 12 from rotating in one direction all the time, the color wire 5 at the upper end of the wire selecting disc 13 is knotted; further, the line selector further comprises a limiting device 17 for limiting the first line selection disc 12 to rotate forward and backward for 180 degrees. The first wire selecting disc 12 is limited by the limiting device 17 to rotate 180 degrees back and forth and rotate forwards and reversely, so that the color line 5 at the upper end of the wire selecting disc 13 rotates 180 degrees in the rotation process of the first wire selecting disc 12 to form stirring and winding, and then reversely rotates 180 degrees to enable the color line 5 to return to the original position, and knotting of the color line 5 is avoided. Meanwhile, the rotation of the first wire selecting disc 12 to the position of the first wire outlet 191 can be ensured by limiting the rotation to forward and reverse rotation by 180 degrees.
The limiting device 7 can be used in various ways, such as a sensor limiting switch; in order to simplify the structure and reduce the cost, one preferable way is that the limiting device 17 comprises a supporting rod 171 and a second limiting block 172; the second limiting block 172 is installed at one end of the supporting rod 171, and the other end of the supporting rod 171 is fixedly installed on the base 11;
the pay-off reel 14 is coaxial with the second pay-off reel 13; the outer edge of the pay-off reel 14 is provided with a 180-degree semi-ring limiting groove 42, and the limiting block extends into the semi-ring limiting groove 42 from the radial direction of the pay-off reel 14. During the rotation of the first wire selecting disc 12, the wire releasing disc 14 rotates along with the first wire selecting disc, and the limiting block extends into the semi-ring limiting groove 142 from the radial direction of the wire releasing disc 14, so that when the first wire selecting disc 12 rotates 180 degrees at most, the first wire selecting disc is blocked by the second limiting block 172 and cannot rotate in the same direction any more, and at the moment, the first wire selecting disc 4 is controlled to rotate reversely through the control system. When the reverse rotation is at most 180 degrees, the reverse rotation is blocked by the limiting block 72; and then controlling the reverse rotation again, so as to realize the control of the forward and reverse rotation 180 degrees of the first wire selecting disc 2.
In order to facilitate the arrangement of the color lines 5 and avoid mutual interference between the color lines 5, further, the paying-off holes 41 on the paying-off disc 14 are uniformly distributed along the circumference and have at least one circle. Because at least one circle of second wire through holes 31 is arranged on the second wire selecting disc 3, the second wire through holes 31 are uniformly distributed along the circumference; the wire releasing holes 41 are in one-to-one correspondence with the second wire passing holes 31, so that the color wires 5 can be uniformly distributed between the wire releasing holes 41 and the second wire passing holes 31, and mutual interference between the color wires 5 is avoided.
Because the color line 5 has certain flexibility, after the thread end of the color line 5 passes through the first thread passing hole 21, the thread end is not necessarily located under the first thread passing hole 121, so that the thread end is always located under the first thread passing hole 21 in order to fix the direction of the thread end, further, a guide nozzle 122 is arranged in the first thread passing hole 121, the thread end is guided through the guide nozzle 122, and the thread end is always located under the first thread passing hole 121, so that the thread end is clamped by a curve device conveniently.
The supporting block 15 is mainly used for supporting the second wire selecting disc 13, and a space is reserved between the first wire selecting disc 12 and the second wire selecting disc 13, one or more supporting blocks 15 can be adopted, so that the second wire selecting disc 13 can be conveniently fixed on the first wire selecting disc 12 for processing, and preferably, the supporting block 15 adopts a supporting cylinder and has at least three supporting cylinders.
The rotation driving device 17 may be a manual driving device, such as a rotary handle, and in order to facilitate automation control, it is preferable that the rotation driving device 17 be a motor.
The main function of the splitter 300 is to realize that the needle sheets 41 on two sides of the single needle sheet 41 on the needle sheet assembly 4 are pulled out; the slicer 300 may take a variety of configurations, one preferred approach being: comprising a mounting base 31; the mounting base 31 is fixedly mounted on the mounting base 6; the mounting base 31 is provided with a transverse sliding base 32 which is installed along the transverse sliding, and the mounting base 31 is provided with a first sliding driving device 35 which drives the transverse sliding base 32 to slide;
the transverse sliding base 32 is provided with a vertical sliding base 33 which is installed along the vertical sliding; the vertical sliding base 33 is provided with a slicing device 34; the transverse sliding base 32 is provided with a second sliding driving device 36 for driving the vertical sliding base 33 to slide;
the slicing device 34 includes a first sliding-blade assembly 341 and a second sliding-blade assembly 342; the first sliding paddle assembly 341 includes a first slider 3411 and a first paddle 3412; the first slider 3411 is slidably mounted on the vertical sliding base 33; the second sliding paddle assembly 342 includes a second slider 3421 and a second paddle 3422; the second slider 3421 is slidably mounted on the vertical sliding base 33; the first slider 3411 and the second slider 3421 are symmetrically arranged with respect to a transverse middle section of the vertical sliding base 33; the vertical sliding base 33 is provided with a third sliding driving device 3413 for driving the first sliding block 3411 to slide and a fourth sliding driving device 3423 for driving the second sliding block 3421 to slide;
The first pulling piece 3412 is vertically installed above one end of the first sliding block 3411 opposite to the second sliding block 3412, the second pulling piece 3422 is vertically installed above one end of the second sliding block 3421 opposite to the first sliding block 3411, and the first pulling piece 3412 and the second pulling piece 3422 are parallel;
a first limiting block 333 is disposed between the first slider 3411 and the second slider 3412; the first limiting block 333 limits a minimum distance between the first slider 3411 and the second slider 3412; such that the minimum distance between the first blade 3412 and the second blade 3422 is greater than or equal to the thickness of the needle 41; the needle assembly 4 is located on one side of the dicing apparatus 34 and above the dicing apparatus 34.
Specifically, the first sliding driving device 36 mainly acts to drive the lateral sliding base 32 to slide laterally, the second sliding driving device 37 mainly acts to drive the vertical sliding base 33 to slide vertically, the third sliding driving device 3413 mainly acts to drive the first slider 3411 to slide, and the fourth sliding driving device 3423 mainly acts to drive the second slider 3421 to slide; the first sliding driving device 36, the second sliding driving device 37, the third sliding driving device 3413, and the fourth sliding driving device 3423 may be an oil cylinder, a pneumatic cylinder, a stepper motor, or a sliding table.
In the working process, the method sequentially comprises the following steps:
1) The needle assembly 4 is first moved to the side of the dicing apparatus 34 and is located above the dicing apparatus 34.
2) Activating the third sliding driving means 3413 to slide the first slider 3411, and simultaneously activating the fourth sliding driving means 3423 to slide the second slider 3421; and the first slider 3411 and the second slider 3421 slide relatively until both the first slider 3411 and the second slider 3421 contact the first stopper 333, at which time the horizontal distance between the first paddle 3412 and the second paddle 3422 is minimized. The position of the blade assembly 35 is adjusted so that one blade 41 of the blade assembly 4 is located just above the spacing between the first blade 3412 and the second blade 3422 of the blade unit 34.
3) The lateral slide base 32 is moved to one side of the needle assembly 4 by activating the first slide driving means 36 until the slicing means 34 is located directly below the intermediate position of the needle assembly 4.
4) The vertical sliding base 33 is moved upward by activating the second sliding driving means 7 until the first blade 3412 and the second blade 3422 of the splitting means 34 are inserted into the blade assembly 4, at which time a piece of the blade 412 is located between the first blade 3412 and the second blade 3422.
5) Actuation causes leftward movement of the lateral slide mount 32 toward the blade assembly 4 by actuation of the first slide drive 36 until the first blade 3412 and the second blade 3422 are at the end of the blade 412.
6) Activating the third sliding driving means 3413 to slide the first slider 3411, and simultaneously activating the fourth sliding driving means 3423 to slide the second slider 3421; and the first slider 3411 slides and the second slider 3421 slides back to each other, so that the first pulling piece 3412 and the second pulling piece 3422 pull out the needle pieces on both sides of the needle piece 41, respectively, until the needle pieces on both sides of the needle piece 41 are pulled out a certain distance.
7) After the needle assembly 4 is shifted, the threading space is formed on both sides of the needle 41 between the first shifting piece 3412 and the second shifting piece 3422, thereby facilitating threading on the needle 41.
When threading of the next needle 41 is required, the next needle 41 of the movable needle assembly 4 is positioned above the interval between the first shifting piece 412 and the second shifting piece 422 in the slicing device 4; steps 3 to 7 are then repeated, so that the threading of all the blades 41 on the blade assembly 4 is finally achieved.
In summary, in the above-mentioned slicer 300, since the base is provided with the lateral sliding base 32 and the vertical sliding base 33, and the vertical sliding base 33 is provided with the slicing device 34; thus, in the process of slicing the needle chip assembly 4, the slicing device 4 is moved to the lower side of the needle chip assembly 4 by the transverse sliding base 32, then the slicing device 34 is inserted into the needle chip assembly by the vertical sliding base 3, one of the needle chips 41 is clamped, and then the slicing device 34 is moved to the tail end of the needle chip 41 by the transverse sliding base 32; and then moves to both sides by the first and second sliding-blade assemblies 341 and 342 of the blade separating means 34, thereby pulling out the blades sandwiching both sides of the blade 41. Therefore, the above-mentioned slicer 300 can realize the slicing to the needle slice assembly through machinery, the slicing operation is simple at the same time, thus has avoided the tedious and complicated of manual operation, has raised the slicing efficiency, has raised production efficiency, lowering production cost; meanwhile, the automatic control is facilitated.
In order to avoid the bending deviation of the end of the blade 41 to both sides after the blade combination 4 is used for a long time, the blade 41 is bent to one side after the poking blade. Further, as shown in fig. 19, 20, 21 and 22, the dicing apparatus 34 further includes a fixed clip assembly 343; the fixed clip assembly 343 comprises a supporting block 3431 and a clip 3432, the clip 3432 is arranged at the upper end of the supporting block 3431, and the lower end of the supporting block 3431 is fixedly connected with the vertical sliding base 33 and is positioned right in front of the first limiting block 333; the needle clip 3432 comprises two parallel clips, and the distance between the two clips is greater than or equal to the thickness of the needle 41; the two clamping pieces are parallel to the first shifting piece 3412, and the upper ends of the two clamping pieces are level with the upper end of the first shifting piece 3412.
By providing the fixed jaw assembly 343 such that the third slide driving device 3413 is activated to slide the first slider 3411 and the fourth slide driving device 3423 is activated to slide the second slider 3421 as shown in fig. 19; and the first slider 3411 slides and the second slider 3421 slides back to make the first pulling piece 3412 and the second pulling piece 3422 pull out the needle pieces on two sides of the needle piece 41 respectively until the needle pieces on two sides of the needle piece 41 pull out a certain distance, at this time, the needle piece clamp 3432 of the fixing clip assembly 343 clamps the tail end of the needle piece 41, and the fixing clip assembly 343 is fixedly arranged on the vertical sliding base 33, so that the fixing clip assembly 343 can position the tail end of the needle piece 41 to avoid the deviation of the needle piece 41 to one of two sides after bending.
To facilitate insertion of the first blade 3412 and the second blade 3422 into the needle assembly 4, further, the upper ends of the first blade 3412, the second blade 3422 and the two blades are provided with tapered cut surfaces 344.
In order to facilitate guiding the lateral movement of the lateral sliding base 32, to ensure the accuracy of the lateral movement, specifically, the mounting base 31 is provided with a lateral guide rail 311, and the lateral sliding base 32 is slidably mounted on the lateral guide rail 311.
In order to facilitate guiding the lateral movement of the vertical sliding base 33, the accuracy of the vertical movement is ensured, specifically, the vertical guide rail 321 is disposed on the lateral sliding base 32, and the vertical sliding base 3 is slidably mounted on the vertical guide rail 321.
In order to avoid the sliding of the lateral sliding base 32 and the vertical sliding base 33 beyond the position limit, further, a first limiting plate 312 is arranged at one end of the lateral guide rail 311, which is close to the needle assembly 4, and a second limiting plate 322 is arranged at the upper end of the vertical guide rail 321.
In order to ensure the sliding precision and the sliding direction of the first slider 3411 and the second slider 3412, further, the vertical sliding base 33 is provided with a third guide rail 331 perpendicular to the vertical guide rail 321 and the transverse guide rail 311; the first slider 3411 and the second slider 3412 are both slidably mounted on the third rail 331.
In order to avoid the transition sliding between the first slider 3411 and the second slider 3412, the sliding is performed from the vertical sliding base 33, and further, the third limiting plates 332 are disposed at two ends of the third rail 331.

Claims (7)

1. The utility model provides a design and color cloth winding displacement production line which characterized in that: comprises a mounting base (6), a wiring board (7), a threading integrated machine (8) and a horizontal stepping driving device (9);
the plate penetrating integrated machine (8) is arranged on one side of the mounting base (6) and is distributed at equal intervals along the length direction of the mounting base (6);
the threading integrated machine (8) comprises a wire selector (100), a wire pulling and hooking wire cutter (200), a sheet divider (300) and a needle sheet combination body (4);
the wire drawing and hooking wire cutter (200) comprises a base (21) and a wire drawing device, wherein a vertical mounting plate (22) is arranged on the base (21); a wire outlet (221) is arranged on the vertical mounting plate (22); the base (21) is fixedly arranged on the mounting base (6);
the wire pulling device comprises a carriage (28), a wire clamping device (29) and a bracket (27) arranged on the base (21), wherein the bracket (27) is perpendicular to the vertical mounting plate (22); the sliding frame (28) is slidably arranged on the bracket (27) along the length direction of the bracket (27), the wire clamping device (29) is arranged on the sliding frame (28), and the wire clamping device (29) is positioned right in front of the wire outlet (221);
The vertical mounting plate (22) is provided with a wire fixing device (23) for adjusting the wire outlet position of the color wire (5) at the wire outlet (221); a thread cutting device (24) for cutting off the colored thread (212) on the thread fixing device (23) is arranged on the vertical mounting plate (22); the vertical mounting plate (22) is provided with a thread hooking device (26);
the line selector (100) is positioned on one side of the vertical mounting plate (22), and the line selector (100) is provided with a first outlet (191); the first outlet (191) is aligned with the outlet (221);
the needle sheet assembly (4) comprises a transverse bracket (43) and a plurality of parallel needle sheets (41), wherein the needle sheets (41) are uniformly distributed on the transverse bracket (43) along the length direction of the transverse bracket (43); one end of the needle sheet (41) is fixed on the transverse bracket (43), and the other end of the needle sheet is provided with a threading hole (42);
the slicer (300) is arranged below the needle slice assembly (4) and is positioned below the wire pulling, hooking and shearing device (200); the splitter (300) is used for pulling out the needle sheets (41) on two sides of the single needle sheet (41) on the needle sheet assembly (4);
the wire hooking device (26) comprises a telescopic device and a wire hooking rod (263), the fixed end of the telescopic device is arranged on the vertical mounting plate (22), and one end of the wire hooking rod (263) is connected with the telescopic end of the telescopic device; the other end is provided with a wire hooking groove (264);
The thread hooking rod (263) is positioned above the needle sheet assembly (4), and an included angle between the thread hooking rod (263) and the horizontal plane is an acute angle; the telescopic end of the telescopic device stretches to enable the thread hooking rod (263) to penetrate through the threading hole (42) of the single needle piece (41) on the needle piece assembly (4);
the vertical mounting plate (22) is also provided with a wire pressing device (25) for pressing the colored wire (5) into a wire hooking groove (264) on a wire hooking rod (263) passing through the threading hole (42);
the wiring board (7) is positioned below the bracket (27); the needle assembly (4) is arranged on the wiring board (7) and is positioned on one side of the wiring board (7); the wire clamping device (29) is positioned at the other side of the wiring board (7); the horizontal stepping driving device (9) is arranged on the mounting base (6) and drives the wiring board (7) to move in a horizontal stepping manner;
the line selector (100) comprises a turntable base (11), a first line selecting disc (12), a second line selecting disc (13), a line paying-off disc (14) and a rotation driving device (110); the turntable base (11) is fixedly connected with the mounting base (6); the base (21) is fixedly connected with the turntable base (11) to form a whole;
The first wire selecting disc (12) is rotatably arranged on the turntable base (11) around the axis of the first wire selecting disc, and the first wire selecting disc (12) is driven to rotate through a rotation driving device (110);
the second wire selecting disc (13) is arranged above the first wire selecting disc (12), and a supporting block (15) is arranged between the second wire selecting disc (13) and the first wire selecting disc (12); the second wire selecting disc (13) and the first wire selecting disc (12) are coaxial;
the pay-off reel (14) is arranged above the second wire-selecting reel (13), and a support column (16) is arranged between the second wire-selecting reel (13) and the pay-off reel (14);
at least one circle of first wire through holes (121) are formed in the first wire selecting disc (12); the first via holes (121) are uniformly distributed along the circumference; at least one circle of second wire through holes (131) are formed in the second wire selecting disc (13), and the second wire through holes (131) are uniformly distributed along the circumference; a unidirectional wire feeder (18) for allowing the colored wires to pass through from top to bottom is arranged on the second wire passing hole (131); a paying-off hole (141) is formed in the paying-off disc (14); the second wire through holes (131) are uniformly corresponding to the first wire through holes (121) and the paying-off holes (141);
The rotary table base (11) is provided with an outlet plate (19) on the rotary table base, the outlet plate (19) is positioned on one side of the first wire selecting disc (12), a first outlet (191) is arranged on the outlet plate (19), and the transverse center line of the first outlet (191) is positioned below the first wire selecting disc (12);
the wafer separator (300) comprises a mounting base (31); the mounting base (31) is fixedly mounted on the mounting base (6);
a transverse sliding base (32) which is installed along the transverse sliding is arranged on the installation base (31), and a first sliding driving device (35) which drives the transverse sliding base (32) to slide is arranged on the installation base (31);
a vertical sliding base (33) which is arranged along the vertical sliding is arranged on the transverse sliding base (32); the vertical sliding base (33) is provided with a slicing device (34); the transverse sliding base (32) is provided with a second sliding driving device (36) for driving the vertical sliding base (33) to slide;
the slicing device (34) comprises a first sliding plectrum assembly (341) and a second sliding plectrum assembly (342); the first sliding plectrum assembly (341) comprises a first slider (3411) and a first plectrum (3412); the first sliding block (3411) is slidably mounted on the vertical sliding base (33); the second sliding plectrum assembly (342) comprises a second slider (3421) and a second plectrum (3422); the second sliding block (3421) is slidably arranged on the vertical sliding base (33); the first sliding block (3411) and the second sliding block (3421) are symmetrically arranged relative to the transverse middle section of the vertical sliding base (33); the vertical sliding base (33) is provided with a third sliding driving device (3413) for driving the first sliding block (3411) to slide and a fourth sliding driving device (3423) for driving the second sliding block (3421) to slide;
The first poking piece (3412) is vertically arranged above one end of the first sliding block (3411) opposite to the second sliding block (3421), the second poking piece (3422) is vertically arranged above one end of the second sliding block (3421) opposite to the first sliding block (3411), and the first poking piece (3412) and the second poking piece (3422) are parallel;
a first limiting block (333) is arranged between the first sliding block (3411) and the second sliding block (3421); the first limiting block (333) limits the minimum distance between the first slider (3411) and the second slider (3421); such that the minimum distance between the first blade (3412) and the second blade (3422) is greater than or equal to the thickness of the blade (41); the needle sheet assembly (4) is positioned at one side of the slicing device (34) and is positioned above the slicing device (34);
the wire fixing device (23) comprises a first telescopic device (231) and a first sliding block (232); the first sliding block (232) is arranged on the vertical mounting plate (22) in a sliding manner along the vertical direction; the first sliding block (232) is driven by the first telescopic device (231) to slide along the vertical direction; a wire passing hole (233) with the center line parallel to the center line of the wire outlet (221) is formed in the first sliding block (232); the wire through hole (233) on the first slider (3411) is located at the wire outlet (221).
2. The fancy cloth flat cable production line of claim 1, wherein: the thread cutting device (24) comprises a second telescopic device (241) and a second sliding block (242); the second sliding block (242) is arranged on the vertical mounting plate (22) in a sliding manner along the vertical direction; the second sliding block (242) is driven by a second telescopic device (241) to slide along the vertical direction; a slice (243) is arranged on the second sliding block (242); the cut of the slice (243) is positioned above the via hole (233).
3. The fancy cloth flat cable production line of claim 2, wherein: the wire pressing device (25) comprises a third telescopic device (251) and a third sliding block (252); the third sliding block (252) is arranged on the vertical mounting plate (22) in a sliding manner along the vertical direction; the third sliding block (252) is driven by a third telescopic device (251) to slide along the vertical direction; the third sliding block (252) is provided with a wire pressing rod (253), the wire pressing rod (253) extends to the upper portion of the wire outlet (221), and the wire pressing rod (253) is located above the wire passing hole (233).
4. The fancy cloth flat cable production line of claim 1, wherein: the line selector (100) further comprises limiting devices (17) for limiting the first line selection disc (12) to rotate forward and backward by 180 degrees; the limiting device (17) comprises a supporting rod (171) and a second limiting block (172); the second limiting block (172) is arranged at one end of the supporting rod (171), and the other end of the supporting rod (171) is fixedly arranged on the turntable base (11);
The paying-off reel (14) is coaxial with the second wire selecting reel (13); the outer edge of the pay-off reel (14) is provided with a 180-degree semi-ring limiting groove (142), and the limiting block extends into the limiting groove (142) from the radial direction of the pay-off reel (14).
5. The fancy cloth flat cable production line of claim 4 wherein: the unidirectional wire feeder (18) comprises a bottom plate (181), a wire inlet boss (182) is arranged at one end of the bottom plate (181), a wire outlet boss (183) is arranged at the other end of the bottom plate, and wire passing holes are formed in the wire inlet boss (182) and the wire outlet boss (183);
a press roller (184) is arranged on the bottom plate (181), and the press roller (184) is positioned between the incoming line boss (182) and the outgoing line boss (183); the novel roller structure is characterized in that a space is reserved between the pressing roller (184) and the upper surface of the base plate (181), an elastic fin (185) is arranged between the pressing roller (184) and the upper surface of the base plate (181), one end of the elastic fin (185) is fixedly connected with the base plate (181), and the other end of the elastic fin is tangent to the pressing roller (184).
6. The fancy cloth flat cable production line of claim 1, wherein: the slicing device (34) further comprises a fixed clamping piece assembly (343); the fixed clamping piece assembly (343) comprises a supporting block (3431) and a needle clip (3432), the needle clip (3432) is arranged at the upper end of the supporting block (3431), and the lower end of the supporting block (3431) is fixedly connected with the vertical sliding base (33) and is positioned right in front of the first limiting block (333); the needle clip (3432) comprises two mutually parallel clamping pieces, and the distance between the two clamping pieces is larger than or equal to the thickness of the needle (41); the two clamping pieces are parallel to the first poking piece (3412), and the upper ends of the two clamping pieces are parallel to the upper end of the first poking piece (3412).
7. The fancy cloth flat cable production line of claim 6 wherein: the upper ends of the first poking piece (3412), the second poking piece (3422) and the two clamping pieces are respectively provided with a conical tangent plane (344).
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CN110029431B (en) * 2019-05-29 2024-03-29 镇平县佳铭地毯厂 Hand loom carpet needle plate threading machine
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