CN107475747A - A kind of method of the multiple new cupric electrolysis contact rod of low cost - Google Patents
A kind of method of the multiple new cupric electrolysis contact rod of low cost Download PDFInfo
- Publication number
- CN107475747A CN107475747A CN201710629881.7A CN201710629881A CN107475747A CN 107475747 A CN107475747 A CN 107475747A CN 201710629881 A CN201710629881 A CN 201710629881A CN 107475747 A CN107475747 A CN 107475747A
- Authority
- CN
- China
- Prior art keywords
- contact rod
- low cost
- multiple new
- electrolysis
- cupric electrolysis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 19
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000003792 electrolyte Substances 0.000 claims abstract description 10
- 238000011010 flushing procedure Methods 0.000 claims abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 17
- 229910052742 iron Inorganic materials 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 5
- 230000002708 enhancing effect Effects 0.000 abstract description 2
- 238000007667 floating Methods 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 description 8
- 238000005260 corrosion Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- 101100460844 Mus musculus Nr2f6 gene Proteins 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910000960 colored gold Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/12—Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/02—Electrodes; Connections thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
The method that the present invention provides a kind of multiple new cupric electrolysis contact rod of low cost, including following steps:A. boil to scrapping contact rod and wash processing, make clean in appearance no-sundries;B. crack existing for scrapping contact rod surface is repaired, fine cracks are polished flat, compared with deep crack copper powder that its is floating;C. ear is tied up with copper wire to scrapping contact rod, tripping in electrolytic cell makes contact rod submerge in electrolyte, electrolysis a period of time as negative electrode;D. the contact rod completed will be electrolysed to take out from electrolytic cell, after flushing and finishing, that is, obtain again it is new after contact rod;Advantage is:Contact rod intensity increase after multiple reparation of the invention, conductive effect enhancing, Thinking Creation, methodological science are reasonable, and multiple new cost is low, efficiency high, realizes recycling for contact rod, has good economic benefit.
Description
Technical field
The present invention relates to non-ferrous metal field, and in particular to a kind of method of the multiple new cupric electrolysis contact rod of low cost.
Background technology
Contact rod primarily serves the effect of conduction during non-ferrous metal copper electrolyzing refining.All the time, there is coloured gold
The contact rod that category industry cupric electrolysis workshop uses after a certain period of use time, the defects of surface can crack, pit, has and split
Line, the contact rod of pit are easier by electrolytic corrosion, and electric conductivity is deteriorated, so annual cupric electrolysis industry has largely
Contact rod due to crackle, pit is serious and scraps processing, this causes the waste of resource to a certain extent.
Contact rod used in prior art is solid, is made using copper-clad iron process, cost of manufacture is higher, but this conduction
Rod intensity is big, is unlikely to deform, and can meet intensity requirement of the electrolysis production unit to contact rod.The service life of this contact rod is big
About at 6 years or so, need to remake after reaching Rejection standard, and somewhat expensive.
The reason of scrapping of cupric electrolysis contact rod is mainly the corrosion in production process, mainly there is following several situations:(1)Lead
Torch general corrosion, weight substantially mitigate, and weakened is yielding;(2)Contact rod surface corrosion is covered with fine cracks, conductive energy
Power dies down;(3)Contact rod local corrosion is present compared with deep crack, and serious exposes internal iron staff, and iron, which enters electrolyte, can cause electricity
Solve liquid pollution.
Cupric electrolysis workshop needs to buy new contact rod after contact rod is scrapped, and this undoubtedly adds the production of potroom
Cost, and the disadvantage that contact rod has the wasting of resources to a certain extent is scrapped, do not meet current potroom cost efficiency
Production requirement.
The content of the invention
It is an object of the invention to be solution the deficiencies in the prior art, and provide a kind of low cost multiple new cupric electrolysis contact rod
Method.
The new technical scheme of the present invention is:A kind of method of the multiple new cupric electrolysis contact rod of low cost, comprises the following steps:
A. boil to scrapping contact rod and wash processing, make clean in appearance no-sundries;
B. crack existing for scrapping contact rod surface is repaired, fine cracks are polished flat, and are smeared compared with deep crack with copper powder
It is flat;
C. ear is tied up with copper wire to scrapping contact rod, tripping in electrolytic cell makes contact rod be submerged after tying up ear in electrolyte, electricity as negative electrode
Solution a period of time;
D. the contact rod completed will be electrolysed to take out from electrolytic cell, after flushing and finishing, that is, obtain again it is new after contact rod.
Contact rod is scrapped in the step a in the water that temperature is more than 90 DEG C, boils and is washed till surface
Redgreen and other no dirts.
Contact rod is tied up ear requirement copper wire and tied up away from contact rod termination about at 10cm in the step c.
The current strength of direct current is 10000A-16500A in the step c, and current density is
170-290A/m2。
Bath composition is required in the step c(g/l):Cu2+45-55;H2SO4165-185;
Ni<15;Fe<3;Cl-0.03-0.07。
The temperature of electrolyte is 62-63 DEG C in the step c.
Electrolysis time in the step c, according to current strength size, adjustable range 10-18h,
According to discarded contact rod weight, electrolysis time is suitably increased or decreased.
The material of contact rod is configured to copper-clad iron contact rod, and beam conduction rod average weight is 4.8kg, scraps contact rod and puts down
Equal weight is 4.3kg, and the contact rod average weight after answering newly is 5.1kg.
The beneficial effects of the invention are as follows:Innovative point of the present invention is to realize answering newly for cupric electrolysis contact rod, and advantage is to repair again
Contact rod intensity increase after multiple, conductive effect enhancing, Thinking Creation, methodological science are reasonable, and multiple new cost is low, efficiency high, real
Recycling for contact rod is showed, there is good economic benefit.
Brief description of the drawings
Fig. 1 is the process method flow chart of the present invention.
Fig. 2 is layout drawing of the multiple clean stub of the present invention in electrolytic cell.
Wherein:1 it is contact rod, 2 is that copper wire ties up ear.
Embodiment
The present invention will be further described below in conjunction with the accompanying drawings.
A kind of method of the multiple new cupric electrolysis contact rod of low cost, comprises the following steps:
A. boil to scrapping contact rod and wash processing, make clean in appearance no-sundries;
B. crack existing for scrapping contact rod surface is repaired, fine cracks are polished flat, and are smeared compared with deep crack with copper powder
It is flat;
C. ear 2 is tied up with copper wire to scrapping contact rod, tripping in electrolytic cell makes contact rod be submerged after tying up ear in electrolyte as negative electrode,
Electrolysis a period of time;
D. the contact rod 1 completed will be electrolysed to take out from electrolytic cell, after flushing and finishing, that is, obtain again it is new after contact rod 1.
Contact rod is scrapped in the step a in the water that temperature is more than 90 DEG C, boils and is washed till surface redgreen and without it
His dirt.
Contact rod is tied up ear requirement copper wire and tied up away from the termination of contact rod 1 about at 10cm in the step c.
The current strength of direct current is 10000A-16500A, current density 170-290A/m2 in the step c.
Bath composition is required in the step c(g/l):Cu2+45-55;H2SO4165-185;Ni<15;Fe<3;Cl-
0.03-0.07。
The temperature of electrolyte is 62-63 DEG C in the step c.
Electrolysis time in the step c, according to current strength size, adjustable range 10-18h, according to discarded contact rod weight,
Suitably increase or decrease electrolysis time.
The material of contact rod 1 is configured to copper-clad iron contact rod, and beam conduction rod average weight is 4.8kg, scraps contact rod
Average weight is 4.3kg, and the average weight of contact rod 1 after answering newly is 5.1kg.
Case study on implementation:
Contact rod is scrapped as new object is answered using copper electrolyzing refining workshop, implementation steps are as follows:
A, contact rod will be scrapped to be placed in the water that temperature is more than 90 DEG C, boils and be washed till surface redgreen and without other dirts;
B, repaired to scrapping corrosive shake existing for the surface of contact rod, to scrapping contact rod surface difference corrosion condition
Processing method, have following several:(1)Contact rod general corrosion, weight substantially mitigate, and surface crack is less, take measures be
Directly prepare electrolysis;(2)There is more corrosive shake in contact rod integral surface, take measures to be to prepare electricity after surface is polished flat
Solution;(3)Contact rod local corrosion exposes internal iron staff, it is with copper powder that the floating rear preparation in crack is electric to take measures compared with deep crack
Solution;
C, as shown in Fig. 2 to scrapping after contact rod ties up ear 2 with copper wire, tripping in electrolytic cell is electrolysed as negative electrode, and anode is copper
Positive plate.For ensure not influence to scrap contact rod it is new again after use, tie up ear status requirement away from scrapping conductive stick end about 10cm,
Contact rod is scrapped in each cathode site energy tripping in 10, and electrolyte will be submerged by scrapping contact rod, and Faradaic current size is 15000A,
It is electrolysed 16h;
D, the contact rod after the completion of electrolysis is taken out from electrolytic cell, the electrolyte on surface is rinsed out with water, to the long particle in surface
Contact rod repaired with sanding machine, that is, obtain again it is new after contact rod.
It is 4.3kg to scrap contact rod in new preceding average weight again, and multiple new rear average weight is 5.1kg, passes through electrolysis, reports
Useless contact rod surface adds one layer of copper, makes its surface smooth, and adds physical strength, enhances conductive effect,
The use standard of potroom production is reached.
After contact rod input Workshop Production use after answering newly, the using effect of beam conduction rod is reached, it was demonstrated that make
With method of the invention, it is possible to effectively multiple newly discarded contact rod, it is that cupric electrolysis production is cost-effective, increases the benefit.
Claims (8)
- A kind of 1. method of the multiple new cupric electrolysis contact rod of low cost, it is characterised in that:Comprise the following steps:A. boil to scrapping contact rod and wash processing, make clean in appearance no-sundries;B. crack existing for scrapping contact rod surface is repaired, fine cracks are polished flat, and are smeared compared with deep crack with copper powder It is flat;C. ear is tied up with copper wire to scrapping contact rod(2), tripping in electrolytic cell makes contact rod submerge electrolyte after tying up ear as negative electrode In, electrolysis a period of time;D. the contact rod completed will be electrolysed(1)Taken out from electrolytic cell, after flushing and finishing, that is, obtain again it is new after contact rod (1).
- A kind of 2. method of the multiple new cupric electrolysis contact rod of low cost according to claim 1, it is characterised in that:The step Contact rod is scrapped in a in the water that temperature is more than 90 DEG C, boils and is washed till surface redgreen and without other dirts.
- A kind of 3. method of the multiple new cupric electrolysis contact rod of low cost according to claim 1, it is characterised in that:The step Contact rod is tied up ear requirement copper wire and tied up away from contact rod in c(1)Termination is about at 10cm.
- A kind of 4. method of the multiple new cupric electrolysis contact rod of low cost according to claim 1, it is characterised in that:The step The current strength of direct current is 10000A-16500A, current density 170-290A/m2 in c.
- A kind of 5. method of the multiple new cupric electrolysis contact rod of low cost according to claim 1, it is characterised in that:The step Bath composition is required in c(g/l):Cu2+45-55;H2SO4165-185;Ni<15;Fe<3;Cl-0.03-0.07.
- A kind of 6. method of the multiple new cupric electrolysis contact rod of low cost according to claim 1, it is characterised in that:The step The temperature of electrolyte is 62-63 DEG C in c.
- A kind of 7. method of the multiple new cupric electrolysis contact rod of low cost according to claim 1, it is characterised in that:The step Electrolysis time in c, according to current strength size, adjustable range 10-18h, according to discarded contact rod weight, suitably increase or decrease electricity Solve the time.
- A kind of 8. method of the multiple new cupric electrolysis contact rod of low cost according to claim 1, it is characterised in that:Contact rod (1)Material be configured to copper-clad iron contact rod, beam conduction rod average weight is 4.8kg, scraps contact rod average weight and is 4.3kg, the contact rod after answering newly(1)Average weight is 5.1kg.
Priority Applications (1)
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CN201710629881.7A CN107475747B (en) | 2017-07-28 | 2017-07-28 | A kind of method of the multiple new cupric electrolysis conductive rod of low cost |
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CN201710629881.7A CN107475747B (en) | 2017-07-28 | 2017-07-28 | A kind of method of the multiple new cupric electrolysis conductive rod of low cost |
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CN107475747A true CN107475747A (en) | 2017-12-15 |
CN107475747B CN107475747B (en) | 2018-10-09 |
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CN101270483A (en) * | 2007-03-22 | 2008-09-24 | 山西华圣铝业有限公司 | Mending and ramming method for after reigniting electrolytic tank and clearing tank |
JP2009114475A (en) * | 2007-11-02 | 2009-05-28 | Mitsui Mining & Smelting Co Ltd | Electrode for producing electrolytic copper powder and anode for producing electrolytic copper powder |
CN202174485U (en) * | 2011-07-06 | 2012-03-28 | 湖南华洋铜业股份有限公司 | Polishing device for copper current-conducting rod |
CN104005042A (en) * | 2014-06-06 | 2014-08-27 | 郴州市金贵银业股份有限公司 | Method for antioxidation treatment of conducting rod in lead electrolysis system |
CN203807572U (en) * | 2014-02-28 | 2014-09-03 | 金川集团股份有限公司 | Device for removing oxide layer of conductive rod on copper starting sheet |
CN204587921U (en) * | 2015-02-05 | 2015-08-26 | 中国有色(沈阳)冶金机械有限公司 | A kind of contact rod feedway with contact rod clearing function |
CN205856632U (en) * | 2016-07-21 | 2017-01-04 | 金川集团股份有限公司 | A kind of anode special purpose device for copper scap Direct Electrolysis |
US20170058414A1 (en) * | 2014-04-30 | 2017-03-02 | Victor ARAYA BORQUEZ | Insertable electrode device that does not generate acid mist or other gases, and method |
CN106521562A (en) * | 2016-09-30 | 2017-03-22 | 云南铜业股份有限公司 | Recovery method of copper electrolysis permanent stainless steel cathode |
-
2017
- 2017-07-28 CN CN201710629881.7A patent/CN107475747B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101270483A (en) * | 2007-03-22 | 2008-09-24 | 山西华圣铝业有限公司 | Mending and ramming method for after reigniting electrolytic tank and clearing tank |
JP2009114475A (en) * | 2007-11-02 | 2009-05-28 | Mitsui Mining & Smelting Co Ltd | Electrode for producing electrolytic copper powder and anode for producing electrolytic copper powder |
CN202174485U (en) * | 2011-07-06 | 2012-03-28 | 湖南华洋铜业股份有限公司 | Polishing device for copper current-conducting rod |
CN203807572U (en) * | 2014-02-28 | 2014-09-03 | 金川集团股份有限公司 | Device for removing oxide layer of conductive rod on copper starting sheet |
US20170058414A1 (en) * | 2014-04-30 | 2017-03-02 | Victor ARAYA BORQUEZ | Insertable electrode device that does not generate acid mist or other gases, and method |
CN104005042A (en) * | 2014-06-06 | 2014-08-27 | 郴州市金贵银业股份有限公司 | Method for antioxidation treatment of conducting rod in lead electrolysis system |
CN204587921U (en) * | 2015-02-05 | 2015-08-26 | 中国有色(沈阳)冶金机械有限公司 | A kind of contact rod feedway with contact rod clearing function |
CN205856632U (en) * | 2016-07-21 | 2017-01-04 | 金川集团股份有限公司 | A kind of anode special purpose device for copper scap Direct Electrolysis |
CN106521562A (en) * | 2016-09-30 | 2017-03-22 | 云南铜业股份有限公司 | Recovery method of copper electrolysis permanent stainless steel cathode |
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