CN206882043U - A kind of electrode coating prosthetic device - Google Patents
A kind of electrode coating prosthetic device Download PDFInfo
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- CN206882043U CN206882043U CN201720399512.9U CN201720399512U CN206882043U CN 206882043 U CN206882043 U CN 206882043U CN 201720399512 U CN201720399512 U CN 201720399512U CN 206882043 U CN206882043 U CN 206882043U
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- coating
- electrode
- prosthetic device
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- vacuum processing
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Abstract
The utility model discloses a kind of electrode coating prosthetic device, including high-temperature vacuum processing unit, cleaning device, drying unit, coating coating unit, coating thermal oxidation apparatus, the high-temperature vacuum processing unit, cleaning device, drying unit, coating coating unit, coating thermal oxidation apparatus are sequentially connected and connect.Electrode coating prosthetic device of the present utility model, the old electrode of original coating reparation is removed using non-, and before coating new coating by high-temperature vacuum processing unit to old Electrode treatment, not only fully it is effectively utilized former coating, the electrolysis performance such as catalytic activity of former coating is activated, also enhance the corrosion resistance of primary electrode base material, save the coating liquid for forming new coating, the effect economize on resources, reduce energy consumption, reducing cost is reached, and electrode coating prosthetic device is simple and environmentally-friendly, the electrolysis performance of the electrode after reparation is significantly improved.
Description
Technical field
Electrolysis field is the utility model is related to, more particularly to a kind of electrode coating prosthetic device.
Background technology
Ion-exchange membrane electrolyzer is since last century the seventies are gone into operation applied to chlorine industry, 40 years so far,
Application of ion-exchange membrane electrolyzer metal anode and manufacturing technology have obtained development at full speed during this.However, existing ionic membrane electricity
Solution groove metal anode is influenceed by life of product and running environment, after operation electrolysis is participated in, still occurs that anode is damaged, applies
Layer activity decay so that cause the tank voltage of electrolytic cell raise, electrolysis energy consumption increase, electrolytic efficiency decline, product purity reduction
The defects of.
Wherein, have the reason for metal anode coating activity decay a lot, for example long-term electrolysis makes in metal anode coating
Reverse current impacts when active component is washed away by gas in electrochemical reaction corrosion and passivation, course of reaction, stops electrolysis
Ultimately result in disbonding Deng can all consume metal anode coating, come off, the lost of life, activity decay;And participate in its of electrolysis
His material can then reduce the active site of metal anode active coating participation reaction in its surface deposition, cause metal anode coating to lose
Deactivation, electrolytic efficiency reduce, current potential raises, energy consumption increase.In addition, other occurred in running environment and service condition are anon-normal
Chang Yinsu may also cause metal anode breakdown or abrasion is failed so as to influence metal anode coating.
Due to the metal anode for ion-exchange membrane electrolyzer more using the metals resources such as expensive titanium as base material, into
This is higher.It is after anode electrolysis performance reduces to consider to repair it to reduce the wasting of resources, reducing cost more, make again
With.And the reparation of metal anode can save substantial amounts of resource and coating expense, after the metal anode after reparation comes into operation
Considerable economic benefit can be brought.
At present, the method for anode reparation can be divided into remove original coating with it is non-remove original coating both.Past by
The influence of coating manufacturing technology, production quality and running environment, the extent of damage after anode electrolysis is higher, is typically chosen original
The mode for having coating to remove completely is repaired to metal anode.Wherein, the method for going removing coating to repair metal anode
Mainly using fused salt, hydrochloric acid boils, sulfuric acid boils, sulphuric acid electrolyte the methods of original coating is completely peeled off, make base material again
It is exposed, it is coated after then exposed base material is handled again, produces the gold that new coating has been applied in up to standard the draping over one's shoulders of properties
Belong to anode.This method can obtain relatively good metal anode repairing effect, but it is former cated to need strict selection to remove
Process conditions, the rate of corrosion to expensive metal base is controlled, while also to consume the chemical materials such as substantial amounts of acid, salt, its
Rehabilitation cost is higher, and has certain harm to environment and operator.Original coating reparation metal anode is removed according to non-,
Although easy to operate, because the original coating each several part level of deactivation of metal anode is inconsistent, coating binding force is uneven after reparation
It is even, performance is unbalanced, cause that electrocatalysis characteristic is poor, the life-span is shorter after metal anode is repaired.
With the continuous development of technology, the coating quality for the ion-exchange membrane electrolyzer metal anode coating applied in the market
Very well, the residual quantity of the coating after metal anode electrolysis performance reduces is larger, and the uniformity is also relatively preferable.Using non-removal
Original coating, which carries out reparation to ion-exchange membrane electrolyzer metal anode, can make full use of resource, and reduction goes to make base material during removing coating
Into loss, while the original coating in part can also be utilized, reduce cost of material.It is also, non-to remove original coating reparation metal sun
The technique of pole is relatively easy, reduces the consumption of the resources such as other chemical raw materials and water power, is also beneficial to environmental protection and protection is grasped
The safety of author.
The content of the invention
The utility model discloses a kind of electrode coating prosthetic device.Electrode coating prosthetic device of the present utility model, is adopted
Removed original coating with non-and repaired old electrode, and before coating new coating by high-temperature vacuum processing unit to old Electrode treatment,
Former coating is not only fully effectively utilized, the electrolysis performance such as catalytic activity of former coating has been activated, has also enhanced primary electrode base material
Corrosion resistance, save the coating liquid for forming new coating, reached and economized on resources, reduce energy consumption, reduce cost
Effect, and technique is simple and environmentally-friendly, the electrolysis performance of the electrode after reparation is significantly improved.
The utility model is achieved through the following technical solutions:
A kind of electrode coating prosthetic device, it is characterised in that including high-temperature vacuum processing unit, cleaning device, drying dress
Put, coating coating unit, coating thermal oxidation apparatus, the high-temperature vacuum processing unit, cleaning device, drying unit, coating apply
Coating device, coating thermal oxidation apparatus are sequentially connected and connect.
Wherein, the high-temperature vacuum processing unit is vacuum annealing furnace.
Wherein, the cleaning device is ultrasonic cleaner.
Wherein, the drying unit is baking oven.
Wherein, the coating coating unit is coating machine.
Wherein, the coating thermal oxidation apparatus pays stove to burn.
Wherein, in addition to electrode inspector, before the electrode inspector is connected in high-temperature vacuum processing unit.
Preferably, in addition to electrode base material repair apparatus, the electrode base material repair apparatus are connected in electrode detection
Between device and high-temperature vacuum processing unit.
Preferably, the electrode inspector includes vacuum drying chamber, flatness detector, X-fluorescence detector.
Beneficial effect
Electrode coating prosthetic device of the present utility model, electrode inspector can carry out every to metal electrode to be repaired
Performance detection, according to testing result, if need to be repaired to electrode base material, metal electrode, which enters in base material prosthetic device, to be carried out
Base material reparation;If being not required to repair electrode base material, it is directly entered in high-temperature vacuum processing unit and carried out at high-temperature vacuum
Reason.The high-temperature vacuum processing unit so that metal electrode from deform it is larger to flatness be zero, repairing after greatly facilitating
Return to work work, meanwhile, under the processing environment of vacuum, metal electrode and oxygen, dust etc. can react with electrode coating, electrode base material
Material and can electrode coating, electrode base material surface deposit impurity contact chance it is less so that what electrode was subject to
Pollution is less, higher so as to which the cleannes of the surface of metal electrode come out from high-temperature vacuum processing unit be effectively ensured, and reduces
The difficulty that surface of metal electrode is further processed afterwards, metal electrode is decreased when entering coating coating unit,
In the generation of its surface with harmful substance;In addition, the processing environment of vacuum, electrode surface also avoids that oxidation reaction occurs, and also protects
The old coating of electrode surface does not produce harmful substance or produces other materials for being unfavorable for the coating of later stage new coating in high temperature environments,
So as to effectively prevent the service life reduction of coating and catalytic activity passivation, make the electrifications such as the electrode potential after reparation, life-span
Performance is learned to increase significantly.
The setting of the setting of cleaning device, especially ultrasonic cleaner after high-temperature vacuum processing unit, can be to electrode table
Face carries out the cleaning of abundant depth, and further effectively clearing electrode surface is unfavorable for the material of the more preferable coating of new coating.Drying dress
The setting put, the moisture on timely clearing electrode surface so that the new coating of later stage coating is preferably combined with electrode, make coating with
The adhesion of electrode surface is stronger;The setting of coating unit and coating thermal oxidation apparatus, effectively new coating is firmly coated on
Electrode surface, ensure the properties of metal electrode after repairing.
In summary, electrode coating prosthetic device of the present utility model, old electrode is repaired using the non-original coating of removal, and
Not only fully is effectively utilized by former coating, is activated for old Electrode treatment by high-temperature vacuum processing unit before coating new coating
The electrolysis performance such as catalytic activity of former coating, the corrosion resistance of primary electrode base material is also enhanced, saved new for being formed
The coating liquid of coating, the effect economize on resources, reduce energy consumption, reducing cost, and the simple ring of electrode coating prosthetic device are reached
Protect, the electrolysis performance of the electrode after reparation is significantly improved.
Brief description of the drawings
Fig. 1 is electrode coating prosthetic device of the present utility model;
Fig. 2 positions another embodiment schematic diagram of electrode coating prosthetic device of the present utility model;
Fig. 3 positions another embodiment schematic diagram of electrode coating prosthetic device of the present utility model.
Wherein, 1, electrode inspector;2nd, high-temperature vacuum processing unit;3rd, cleaning device;4th, drying unit;5th, coating applies
Coating device;6th, coating thermal oxidation apparatus;7th, electrode base material repair apparatus.
Embodiment
Electrode coating prosthetic device of the present utility model is described below by specific embodiment.Unless stated otherwise,
Technological means used is method known in those skilled in the art in the utility model.In addition, embodiment should be understood that
To be illustrative, and unrestricted the scope of the utility model, spirit and scope of the present utility model are only limited by claims
It is fixed.To those skilled in the art, on the premise of without departing substantially from the utility model in essence and scope, to of the present utility model
The various modifications and improvement that technical scheme is made, fall within the scope of protection of the utility model.
As shown in figure 1, a kind of electrode coating prosthetic device of the present utility model, high-temperature vacuum processing unit 2 fills with cleaning
Put 3 to be connected, cleaning device 3 is connected with drying unit 4 again, and drying unit 4 is connected with coating coating unit 5 again, coating
Coating unit 5 is connected with coating thermal oxidation apparatus 6 again.Wherein, high-temperature vacuum processing unit 2 is vacuum annealing furnace, cleaning dress
It is ultrasonic cleaner to put 3, and drying unit 4 is baking oven, and coating coating unit 5 is coating machine, and coating thermal oxidation apparatus 6 is paid to burn
Stove.
As shown in Figure 2 and Figure 3, it is also connected with being provided with electrode inspector 1 before high-temperature vacuum processing unit 2, in electrode detection
Electrode base material repair apparatus 7 is connected between device 1 and high-temperature vacuum processing unit 2.Wherein electrode inspector 1 is to set
Vacuum drying chamber, flatness detector, the X-fluorescence detector put, electrode base material repair apparatus 7 are welder.
The electrode coating prosthetic device of the present embodiment, electrode inspector 1 can carry out flatness to metal electrode to be repaired
Deng the detection of properties, according to testing result, if need to be repaired to electrode base material, metal electrode to be repaired enters base material
Repair by welding is carried out to electrode base material in repair apparatus 7;If being not required to repair electrode base material, it is directly entered high-temperature vacuum
High-temperature vacuum processing is carried out in processing unit 2.The metal electrode come out from high-temperature vacuum processing unit 2, it is larger to flat from deforming
Whole degree is zero, the repair after greatly facilitating;Meanwhile under the processing environment of vacuum, metal electrode and oxygen, powder
The material and can be connect in the impurity of electrode coating, electrode base material surface deposition that dirt etc. can react with electrode coating, electrode base material
Tactile chance is less, so that the pollution that electrode is subject to is less, effectively ensure that the metal come out from high-temperature vacuum processing unit 2
Electrode surface more cleans, and the difficulty that surface of metal electrode is further processed after reducing, decreases metal electrode
When entering coating coating unit 5, in the generation of its surface with harmful substance;In addition, the processing environment of vacuum, electrode surface are also kept away
Exempt to occur oxidation reaction, the old coating in guard electrode surface does not produce harmful substance or produced after other are unfavorable in high temperature environments
The material of phase new coating coating so that the combination of the coating and former coating and electrode that newly coat is closer.In a word, at high-temperature vacuum
The setting of device 2 is managed, not only increases the catalytic activity of primary electrode coating, strengthens the corrosion resistance of primary electrode base material, and
The coating liquid for forming new coating is saved, has the chemical property after the coating new coating of the electrode after processing and significantly carries
It is high.
Wherein, cleaning device 2 is ultrasonic cleaner, the surface of its deep clean electrode, then by being used as drying unit 3
Baking oven fully dried so that when being coated reparation to electrode on the coating machine as coating unit 4, coating and base
Material and former cated adhesion are more firm, effectively ensure that the anticorrosive of the electrode after electrode coating prosthetic device
The performances such as property, electrode potential are significantly improved.
Claims (9)
- A kind of 1. electrode coating prosthetic device, it is characterised in that including high-temperature vacuum processing unit, cleaning device, drying unit, Coating coating unit, coating thermal oxidation apparatus, the high-temperature vacuum processing unit, cleaning device, drying unit, coating coating dress Put, coating thermal oxidation apparatus is sequentially connected and connect.
- A kind of 2. electrode coating prosthetic device according to claim 1, it is characterised in that the high-temperature vacuum processing unit For vacuum annealing furnace.
- 3. a kind of electrode coating prosthetic device according to claim 1, it is characterised in that the cleaning device is ultrasonic wave Washer.
- 4. a kind of electrode coating prosthetic device according to claim 1, it is characterised in that the drying unit is baking oven.
- 5. a kind of electrode coating prosthetic device according to claim 1, it is characterised in that the coating coating unit is painting Cloth machine.
- 6. a kind of electrode coating prosthetic device according to claim 1, it is characterised in that the coating thermal oxidation apparatus is Burn and pay stove.
- A kind of 7. electrode coating prosthetic device according to claim 1, it is characterised in that also including electrode inspector, Before the electrode inspector is connected in high-temperature vacuum processing unit.
- 8. a kind of electrode coating prosthetic device according to claim 7, it is characterised in that also repair and fill including electrode base material Put, the electrode base material repair apparatus is connected between electrode inspector and high-temperature vacuum processing unit.
- 9. a kind of electrode coating prosthetic device according to claim 7, it is characterised in that the electrode inspector includes Vacuum drying chamber, flatness detector, X-fluorescence detector.
Priority Applications (1)
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CN201720399512.9U CN206882043U (en) | 2017-04-17 | 2017-04-17 | A kind of electrode coating prosthetic device |
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CN201720399512.9U CN206882043U (en) | 2017-04-17 | 2017-04-17 | A kind of electrode coating prosthetic device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110938835A (en) * | 2018-09-21 | 2020-03-31 | 旭化成株式会社 | Method for manufacturing electrode |
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2017
- 2017-04-17 CN CN201720399512.9U patent/CN206882043U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110938835A (en) * | 2018-09-21 | 2020-03-31 | 旭化成株式会社 | Method for manufacturing electrode |
CN110938835B (en) * | 2018-09-21 | 2022-03-22 | 旭化成株式会社 | Method for manufacturing electrode |
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