CN107472263B - A kind of stucco unit preventing stucco blockage - Google Patents

A kind of stucco unit preventing stucco blockage Download PDF

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Publication number
CN107472263B
CN107472263B CN201710525547.7A CN201710525547A CN107472263B CN 107472263 B CN107472263 B CN 107472263B CN 201710525547 A CN201710525547 A CN 201710525547A CN 107472263 B CN107472263 B CN 107472263B
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China
Prior art keywords
stucco
sand
energy storage
air
storage device
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CN201710525547.7A
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Chinese (zh)
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CN107472263A (en
Inventor
秦美超
李传龙
林景东
林超
杨会滨
高宏宇
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CRRC Dalian Co Ltd
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CNR Dalian Locomotive and Rolling Stock Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61CLOCOMOTIVES; MOTOR RAILCARS
    • B61C15/00Maintaining or augmenting the starting or braking power by auxiliary devices and measures; Preventing wheel slippage; Controlling distribution of tractive effort between driving wheels
    • B61C15/08Preventing wheel slippage
    • B61C15/10Preventing wheel slippage by depositing sand or like friction increasing materials
    • B61C15/102Preventing wheel slippage by depositing sand or like friction increasing materials with sanding equipment of mechanical or fluid type, e.g. by means of steam

Abstract

The invention discloses a kind of stucco unit for preventing stucco blockage, including stucco body, stucco body is communicated with wind regime import, and wind regime import divides two-way, is connected to two tuyeres all the way, and another way is connected to energy storage device, and the air outlet of energy storage device is connected to sand export;Energy storage device includes a cabinet, air inlet on cabinet is controlled by movable wind locking to be opened and closed, and movable wind locking is pushed by spring, and piston is equipped in cabinet, piston is by spring pressure, it further include two air-out passages, elevated pressure plenum road and pressure release ventilating duct on cabinet, when wind regime air feed, movable wind locking bounces back pressure release ventilating duct blocked inlet, pressure, which persistently increases, pushes piston mobile, and when piston, which is moved to elevated pressure plenum road entrance, to be exposed, air pressure is remained unchanged in energy storage device.The present invention can effectively solve the reflux of blast pipe sand and air outlet blockage problem, solve sand pipe sand residual and sand pipe blockage problem, increase sand pipe and shake out flow, flow velocity, keep stucco more smooth.

Description

A kind of stucco unit preventing stucco blockage
Technical field
The present invention relates to sander pipe of locomotive technical fields.
Background technique
The stucco system of locomotive is the important component of locomotive, is played to the adhesion coefficient and safe operation that improve locomotive Vital effect.The process of railway locomotive stucco at present is that the wind of locomotive main air reservoir enters stucco unit by blast pipe and blows Sand in stucco unit makes sand roll in stucco unit agitation, into stucco unit sand export and then along sand pipe It flows between wheel track, plays the role of increasing wheel-rail friction power.Also often there are various problems in stucco system simultaneously, such as: sand Son blocking blast pipe;Sand is had after stucco to remain in sand pipe out, is easy to keep sand hardened in rain and snow, is blocked Sand pipe causes stucco system can not work normally out, has seriously affected the operational safety of locomotive.
Existing scheme is that cylinder stops air feed stucco stopping, when stopping air feed due between stucco unit and air inlet pipeline There are pressure difference, sand easily passes through air outlet suck-back and enters air hose, and is easy Relict Sand when air feed stopping in sand pipe, leads Cause stucco blockage.
1) the easy suck-back of sand enters blast pipe or blocking air outlet when existing stucco unit blowing stops, and leads to not again Secondary stucco.
2) air feed stops after stucco, has sand and remains in sand pipe, is easy to make remaining sand in rain and snow Daughter board knot, blocking sand pipe cause stucco system can not work normally.
3) existing stucco unit sand subflow amount, flow velocity are smaller.
Summary of the invention
Technical problem solved by the invention, which is to provide one kind, to be prevented sand reflux blocking blast pipe and air outlet, prevents from spreading Sandpipe sand residual and stucco blockage, increase that sand pipe shakes out flow and sand flow velocity simultaneously prevent spreading for stucco blockage Sand unit.
The technical solution adopted by the present invention is that a kind of stucco unit for preventing stucco blockage, including stucco body, stucco body It is communicated with wind regime import, wind regime inlet communication tuyere, stucco body lower part is equipped with sand export, and wind regime import divides two-way, is connected to all the way Two tuyeres, another way are connected to energy storage device, and the air outlet of energy storage device is connected to sand export;
Energy storage device includes a cabinet, and the air inlet on cabinet is controlled by movable wind locking to be opened and closed, and movable wind locking is by spring It pushes, is equipped with piston in cabinet, piston further includes two air-out passages, elevated pressure plenum road and pressure release on cabinet by spring pressure Ventilating duct, when wind regime air feed, for movable wind locking retraction by pressure release ventilating duct blocked inlet, pressure, which persistently increases, pushes piston to move Dynamic, when the entrance that piston is moved to elevated pressure plenum road exposes, piston stop motion, air pressure is kept not in energy storage device Become.
Two tuyeres are Anti-blocking structure, and high-performance elastic set is set with outside tuyere, and resilient sleeve is close to tuyere air outlet.
Elevated pressure plenum road and pressure release ventilating duct share same air outlet.
The gas circuit of the nozzle of tuyere at sand export is in vertical direction with 60 ° of angles, and nozzle air inlet is big, gas outlet is small.
The beneficial effects of the invention are as follows effectively prevent sand pipe and air inlet blockage.Sand export of the invention in stucco unit It increases auxiliary and blows stucco pipeline, keep sand flowing more smooth;Devise gas energy storage device, energy storage device after stucco stops Air-flow is discharged, cleaning sand pipe residual sand grains prevents stucco blockage, which is equipped with contraction type nozzle, increases gas Flow velocity degree cleans sand grains more thorough;Stir sand and blast tuyere be provided with suck-back device, effectively prevent sand reflux block into Air hose.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention.
Fig. 2 is anti-suck air nozzle structure figure.
Fig. 3 is sand export structure chart.
Fig. 4 is energy storage device through the air draft state diagram of elevated pressure plenum road.
Fig. 5 is energy storage device through pressure release ventilating duct air draft state diagram.
In the figure, it is marked as 1- sand inlet, sand tuyere, 21- tuyere, 22- tuyere air outlet, 23- high-performance are stirred in 2- anti-suck Resilient sleeve, 3- anti-suck blast tuyere, 4- wind regime air inlet, 5- energy storage air inlet, 6- energy storage device, 61- air outlet one, 62- Air outlet two, 63- activity wind locking, 64- air inlet, 65- air outlet three, 66- piston, 67- spring, 7- energy storage air outlet, 8- go out Sand mouth, 81- air inlet, the gas outlet 82-.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings.
The present invention is as a kind of completely new stucco unit, as shown in Fig. 2, wind regime air inlet 4 is divided to for two stucco wind paths, one Transportation work style stirs sand tuyere 2 by anti-suck and anti-suck blast tuyere 3 carries out stirring sand and blast, flows to sand through sand export 8 and takes turns Between rail, another transportation work style enters energy storage device 6 through energy storage air inlet 5, and after energy storage device is filled with gas, gas is from energy storage outlet air Mouth 7 enters sand export 8, makes gas flow rate quickening pressure at sand export reduce to form siphon, sand flow and flow rate increases, stucco It is more smooth;Wind regime stops air feed when stucco stops, and energy storage device releases the gas of storage, blows to and shake out through energy storage air outlet 7 Mouth 8, sand remaining in sand pipe is blown away, and it is anticlogging to play the role of cleaning sand pipe.
Sand tuyere 2 is stirred in anti-suck of the present invention and anti-suck blast tuyere 3 is provided with anti-block apparatus and avoids sand reflux blocking Blast pipe;As shown in Fig. 2, tuyere is anti-down suction nozzle, it is set with high-performance elastic set 23 outside tuyere 21, wind when pipeline air feed Blowing resilient sleeve along tuyere air outlet 22, deformation occurs, and then tuyere is flowed out in gap of the wind between resilient sleeve and tuyere outer wall, Air feed stops resilient sleeve and stops deformation, is tightly attached to tuyere outer wall and plays the role of blocking tuyere air outlet 22, prevents in sandbox Sand sucks tuyere air outlet, effectively avoids tuyere and air inlet blockage.
As shown in figure 3, tuyere uses variable cross-section contraction type nozzle at sand export 8, the gas circuit of the nozzle in vertical direction with 60 ° of angles and nozzle air inlet 81 are big, gas outlet 82 is small, and the flow velocity after the variable nozzle of the gas in energy storage device increases, Make pressure at air outlet 82 reduce to form siphon, makes the outflow sand pipe that sand is more smooth.Wind regime stops energy storage when air feed and fills Setting the gas for releasing storage can make remaining sand cleaning in sandpipe more thorough after the nozzle.
Energy storage device 6 is as shown in figure 4, be elevated pressure plenum road, air outlet 3 65 between gas outlet 1 and gas outlet 2 62 It is pressure release ventilating duct between air outlet 2 62.When stucco works, a part of wind regime is pushed away through energy storage air inlet 5 into air inlet 64 Dynamic activity wind locking 63 enters energy storage device, and pressure is gradually increased in energy storage device, gradually rises piston 66 and spring 67, piston When moving to gas outlet 1, spring, piston and energy storage device chamber pressure reach equilibrium state, as shown in figure 4, wind is by going out Port 1 and gas outlet 2 62 are flowed out through energy storage air outlet 7, into sand export 8, wind regime flow velocity at sand export are made to accelerate pressure Reduction forms siphon, and sand flow velocity improves at sand export, shakes out more smooth.Wind regime stops air feed, movable wind locking at the end of stucco 63 close, and gas outlet 3 65 is exposed, as shown in figure 5, the gas in energy storage device is by air outlet 3 65 then through air outlet two 62 outflows, pressure is gradually reduced in energy storage device, and spring pushes piston 66 slowly to decline, it is distinguished and admirable go out after through energy storage air outlet 7 into Enter the sand export 8 with variable nozzle, sand remaining in sand pipe blown out into sand pipe, plays the role of clearing up sand pipe, Prevent stucco blockage.
Spring rate K, piston floor space S, piston and spring weight G, piston stress when piston motion is to air outlet 1 Balance, amount of spring compression X, pressure P=(G+KX)/S in air accumulator, it is slightly less than wind regime wind pressure, is set with this when equilibrium state Meter spring rate can make energy storage device store gas as much as possible.
The present invention devises auxiliary blast pipeline at sand export, makes in sand pipe as a kind of completely new stucco unit Sand flowing is more smooth;Energy storage device can clear up the residual sand in sand pipe after stucco stopping automatically;Energy storage device Inner spring rigidity rationally designs, and guarantees the maximum amount of gas of storage in energy storage device, and contraction type nozzle is equipped at sand export, Air velocity is increased, cleans sand grains more thorough, prevents stucco blockage;It stirs sand and blast tuyere is provided with anti-suck dress It sets, effectively prevent sand reflux blocking blast pipe.

Claims (2)

1. preventing the stucco unit of stucco blockage, including stucco body, stucco body is communicated with wind regime import, wind regime inlet communication wind Mouth, stucco body lower part are equipped with sand export, it is characterised in that: wind regime import divides two-way, is connected to two tuyeres, another way connection all the way The air outlet of energy storage device, energy storage device is connected to sand export;
Energy storage device includes a cabinet, and the air inlet on cabinet is controlled by movable wind locking to be opened and closed, and movable wind locking is pushed by spring, It is equipped with piston in cabinet, piston further includes two air-out passages, elevated pressure plenum road and pressure release ventilation on cabinet by spring pressure Road, when wind regime air feed, for movable wind locking retraction by pressure release ventilating duct blocked inlet, pressure, which persistently increases, pushes piston mobile, when When the entrance that piston is moved to elevated pressure plenum road exposes, piston stop motion, air pressure is remained unchanged in energy storage device;
Two tuyeres are Anti-blocking structure, and high-performance elastic set is set with outside tuyere, and resilient sleeve is close to tuyere air outlet;
Elevated pressure plenum road and pressure release ventilating duct share same air outlet.
2. preventing the stucco unit of stucco blockage as described in claim 1, it is characterised in that: the spray of the tuyere at sand export The gas circuit of mouth is in vertical direction with 60 ° of angles, and nozzle air inlet is big, gas outlet is small.
CN201710525547.7A 2017-06-30 2017-06-30 A kind of stucco unit preventing stucco blockage Active CN107472263B (en)

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Application Number Priority Date Filing Date Title
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CN107472263B true CN107472263B (en) 2019-03-19

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109050545B (en) * 2018-07-11 2020-05-05 中车大连机车车辆有限公司 Sanding device, control method thereof and locomotive

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202115519U (en) * 2011-06-24 2012-01-18 李长俊 Unblocking sanding device capable of sanding easily
CN102923134A (en) * 2012-11-06 2013-02-13 株洲市锦丰机车配件厂 Sand spreading method and device of locomotive sand spreader
CN103318192A (en) * 2013-07-17 2013-09-25 株洲电力机车电机修造有限公司 Sand sprayer for locomotives and application method thereof
CN103363137A (en) * 2013-08-07 2013-10-23 株洲联诚集团有限责任公司 Sand spray control valve for locomotive
CN103625479A (en) * 2013-11-11 2014-03-12 北车建设工程有限责任公司 Sand feeding equipment of rail vehicle
WO2015055610A1 (en) * 2013-10-15 2015-04-23 Nowe Gmbh Metering device for metering and conveying a flowable lubricant
CN104890682B (en) * 2015-06-19 2017-02-01 株洲联诚集团有限责任公司 Locomotive sand scattering device capable of clearing fine sand grains automatically

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202115519U (en) * 2011-06-24 2012-01-18 李长俊 Unblocking sanding device capable of sanding easily
CN102923134A (en) * 2012-11-06 2013-02-13 株洲市锦丰机车配件厂 Sand spreading method and device of locomotive sand spreader
CN103318192A (en) * 2013-07-17 2013-09-25 株洲电力机车电机修造有限公司 Sand sprayer for locomotives and application method thereof
CN103363137A (en) * 2013-08-07 2013-10-23 株洲联诚集团有限责任公司 Sand spray control valve for locomotive
WO2015055610A1 (en) * 2013-10-15 2015-04-23 Nowe Gmbh Metering device for metering and conveying a flowable lubricant
CN103625479A (en) * 2013-11-11 2014-03-12 北车建设工程有限责任公司 Sand feeding equipment of rail vehicle
CN104890682B (en) * 2015-06-19 2017-02-01 株洲联诚集团有限责任公司 Locomotive sand scattering device capable of clearing fine sand grains automatically

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