CN107470356A - A set of thin roll bending production equipment of magnesium alloy wide-width - Google Patents

A set of thin roll bending production equipment of magnesium alloy wide-width Download PDF

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Publication number
CN107470356A
CN107470356A CN201710667462.2A CN201710667462A CN107470356A CN 107470356 A CN107470356 A CN 107470356A CN 201710667462 A CN201710667462 A CN 201710667462A CN 107470356 A CN107470356 A CN 107470356A
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CN
China
Prior art keywords
magnesium
roll
magnesium alloy
roller
width
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Pending
Application number
CN201710667462.2A
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Chinese (zh)
Inventor
李云良
马铁宁
杨定宇
董斌斌
张永涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Lizheng Satellite Application Technology Co Ltd
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Shanghai Lizheng Satellite Application Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Shanghai Lizheng Satellite Application Technology Co Ltd filed Critical Shanghai Lizheng Satellite Application Technology Co Ltd
Priority to CN201710667462.2A priority Critical patent/CN107470356A/en
Publication of CN107470356A publication Critical patent/CN107470356A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/22Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
    • B21B1/24Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
    • B21B1/26Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by hot-rolling, e.g. Steckel hot mill
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/74Temperature control, e.g. by cooling or heating the rolls or the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/006Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/04Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring thickness, width, diameter or other transverse dimensions of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2261/00Product parameters
    • B21B2261/02Transverse dimensions
    • B21B2261/04Thickness, gauge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2261/00Product parameters
    • B21B2261/20Temperature

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)

Abstract

The invention discloses the thin roll bending production equipment of a set of magnesium alloy wide-width, including rolling-assisting device, crimping machine, six roller HC milling trains, X-ray thickness gauge and the centralising device being sequentially arranged from left to right, also include temperature elevation system, cooling system and temp measuring system, temperature elevation system includes supplied materials heating furnace, magnesium volume holding furnace, magnesium and rolls up online heat patching device and roll heater;Cooling system includes pressure-air cooling device and oil spout fat device, pressure-air cooling device act on upper and lower working roll, is axially distributed some shower nozzles, each shower nozzle independent control along roll;Oil spout fat device acts on intermediate calender rolls both sides up and down, and provided with multiple nozzles, each nozzle individually controls;Temp measuring system is arranged in operation roll of mill front and rear sides.The present invention makes it possible the large-scale industrial production of the thin roll bending of magnesium alloy wide-width, accurately temperature control makes the production of wide cut magnesium roll bending can stable operation, the production efficiency and lumber recovery of magnesium alloy rolled plate greatly improved, significantly reduce the production cost of magnesium alloy rolled plate.

Description

A set of thin roll bending production equipment of magnesium alloy wide-width
Technical field
The present invention relates to roll bending manufacturing machine field, specifically a set of thin roll bending production equipment of magnesium alloy wide-width.
Background technology
Magnesium alloy is metal lightweight structural material champion, due to its have higher specific strength, specific stiffness, damping property, The combination property such as electromagnetic wave shielding and free-cutting machinability and as telecommunications, Hyundai Motor, printing photocopy, track traffic, aviation The important new material of the industry such as space flight and military project weapon, today that especially mankind pay special attention to the energy and environment, magnesium close Golden product receives increasing attention, and has wide market development application prospect.
The Plastic Forming of magnesium alloy has turned into the important directions of current research and development of magnesium alloy, and magnesium alloy structural part is still main at present Manufactured by die-casting technique, but defects of die casting such as hole, be mingled with etc. and to greatly reduce magnesium alloy mechanical property.By contrast, magnesium closes The part tissue of golden Plastic Forming more refines, composition evenly, it is internal more closely knit, therefore wrought magnesium alloy has high intensity and height The advantages that elongation percentage, higher design requirement is disclosure satisfy that, but the plastic deformation ability difference of magnesium alloy causes its plasticity to add Work and its difficulty.
Magnesium is Patterns for Close-Packed Hexagonal Crystal structure, and particularly its shafting compares c/a=than c/a=1.624 close to preferable axle 1.63,.More grained magnesium alloys can only be typically plastically deformed by basal slip and twin sliding, and independent slip-system is few, thus Be difficult to as low axle than six side's Titaniums, zirconium etc. good plasticity can be shown by faceted pebble, the common sliding of the conical surface.Magnesium at room temperature Alloy only has two independent slip-systems, far from meeting von Mises criterions, therefore intercrystalline compatibility of deformation under external force Scarce capacity.
Deformation temperature is to influence the key factor of magnesium alloy plastic deformation ability, and when temperature is high, nonbasal slip system starts Required critical resolved shear stress substantially reduces, thus can activate faceted pebble and conical surface sliding, and this makes magnesium alloy that obvious ductility be presented Transformation, plasticity significantly improve.Therefore, the key factor of the plastic deformation ability of magnesium alloy, the plasticity of magnesium alloy are influenceed during temperature Forming temperature section is narrower, typically in 300~450 DEG C of section, when forming temperature is low, and magnesium alloy deformation ability, easily Cold crack is produced, when temperature is too high, some low melting points in alloy may mutually melt in forming process, under stress easily Fire check is produced, in addition, forming temperature is too high, the coarse grains of part microscopic structure is will also result in, directly affects material military service Performance.
During magnesium alloy rolling, temperature must be lubricated to roll and magnesium plate band in time when raising, lubricating system The deformation heat and frictional heat of metal can be taken away, adjusts roller surface temperature, controls template, ensures rolling efficiency and safety, simultaneously The friction between roll and strip can be reduced, there is provided stable frictional interface, prevent glutinous roller, realize stable rolling, improve surface Quality.
The magnesium alloy plate and belt market demand, the development trend of application are wide cut and cost degradation.Wide cut is magnesium alloy Strip meets the primary condition of the communications and transportation industry lightweight needs such as Aero-Space and automobile, and cost degradation is magnesium alloy plate The essential condition that band can compete with other materials.Due to having production continuous with rolling method production magnesium alloy thin dimension board band Change degree is strong, product size tolerance variations are small, control easy to automate, high yield rate, production cost is low and can advise greatly Mould carries out the significant advantage such as industrialized production and marketing application, thus, the rolling method production of magnesium alloy board turns into current The focus of the domestic and international research and development of magnesium alloy processing industry and production, studies its production technology and equipments and just shows very necessary.
The content of the invention
For solve it is above-mentioned in the prior art the defects of, the invention provides the thin roll bending production equipment of a set of magnesium alloy wide-width, It can obtain that crystal grain is tiny, magnesium alloy wide-width thin plate of function admirable, improve magnesium alloy plate production efficiency and lumber recovery, push away Application of the magnesium alloy in each field is moved.
The purpose of the present invention is achieved through the following technical solutions:A set of thin roll bending production equipment of magnesium alloy wide-width, including Rolling-assisting device, crimping machine, six roller HC milling trains, X-ray thickness gauge and the centralising device being sequentially arranged from left to right, in addition to a heating System, a cooling system and a temp measuring system, the temperature elevation system include supplied materials heating furnace, magnesium volume holding furnace, the online benefit of magnesium volume Thermal and roll heater, the supplied materials heating furnace are arranged in the porch of six roller HC milling trains;Magnesium volume holding furnace is positioned at volume The outside of bent machine reel;Online heat patching device is made up of sensing heating part and gas heating part, and the device can be to magnesium alloy Differential concurrent heating is carried out in the laterally-distinct position of strip, to reach the purpose of control template;Before being arranged in the roll of six roller HC milling trains Between the square memorial archway of milling train two, magnesium plate to be rolled is rolled among two parts after, and sensing heating part is located at magnesium plate to be rolled Top, gas heating part are located at below magnesium plate to be rolled;Roll heater is located at outside six roller HC milling trains;The cooling system It is arranged in six roller HC milling trains, including pressure-air cooling device and oil spout fat device, the pressure-air cooling device act on Upper and lower working roll, axially it is distributed some shower nozzles, each shower nozzle independent control, normal conditions bottom roll center section shower nozzle along roll Jet amount is more than the jet amount of both sides;Oil spout fat device acts on intermediate calender rolls both sides up and down, and provided with multiple nozzles, each nozzle is individually controlled System;The temp measuring system uses infrared temperature measurement apparatus, is arranged in operation roll of mill front and rear sides, i.e., rolls entrance installed in magnesium plate With exit, magnesium plate centre and both sides temperature are accurately measured.The infrared temperature measurement apparatus is connected with one by power line Digital indicator;Also include a controller, the input of controller is connected with infrared temperature measurement apparatus, the output end of controller with Line heat patching device, lubricant sprayer, pressure-air cooling device are connected.
Supplied materials is magnesium alloy cut deal, thickness between 6~10mm, length between 30~60m, breadth up to 1200~ 1500mm;The supplied materials heating furnace is tunnel type resistor furnace or Medium frequency induction formula continuous tunnel furnace, and it is by live-roller that supplied materials, which heats 2 bottoms, The roller-way of composition, is driven by motor, forward and inverse can be rotated so that supplied materials can move forward and backward on live-roller, reach uniformly by The purpose of heat, while play gearing.
Magnesium alloy thin volume radiating is exceedingly fast, and reel can absorb many heats when especially coiled, for this outside curler reel Magnesium volume holding furnace is installed in side, and magnesium volume holding furnace is resistance-type heating furnace, and its resistance wire is in cylindrical arrangement, meanwhile, unloading It can easily be moved in the presence of volume dolly, not interfere with produced on-site.
The roll heater uses medium frequency induction heater.The temperature of working roll can produce material impact to rolling, The operation roll of mill uses semi-automatic mounting means, easily can remove and install, need working roll removing profit before Rolling Production It is heated with intermediate frequency induction heating device.
Compared with prior art, the invention has the advantages that:
Make it possible the large-scale industrial production of the thin roll bending of magnesium alloy wide-width, accurately temperature control rolls up wide cut magnesium The production of plate can stable operation, the production efficiency and lumber recovery of magnesium alloy rolled plate greatly improved, significantly reduce magnesium alloy volume The production cost of plate.
Brief description of the drawings
Fig. 1 is the structural representation of the thin roll bending production equipment of magnesium alloy wide-width of the embodiment of the present invention.
Embodiment
With reference to specific embodiment, the present invention is described in detail.Following examples will be helpful to the technology of this area Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that the ordinary skill to this area For personnel, without departing from the inventive concept of the premise, various modifications and improvements can be made.These belong to the present invention Protection domain.
As shown in figure 1, the embodiments of the invention provide:A set of thin roll bending production equipment of magnesium alloy wide-width, including it is past from a left side Rolling-assisting device 1, crimping machine 2, six roller HC milling trains 9, X-ray thickness gauge 10 and the centralising device 11 that the right side is sequentially arranged, in addition to one liter Warm system, a cooling system and a temp measuring system, the temperature elevation system include supplied materials heating furnace 12, magnesium volume holding furnace 3, magnesium volume and existed Line heat patching device 5 and roll heater, the supplied materials heating furnace 12 are arranged in the porch of six roller HC milling trains 9;Magnesium volume insulation Stove 3 is located at the outside of crimping machine reel;Online heat patching device 5 is made up of sensing heating part and gas heating part, the device Differential concurrent heating can be carried out to the laterally-distinct position of magnesium alloy board, to reach the purpose of control template;Six roller HC are arranged in roll In front of the roll of machine 9 between the memorial archway of milling train two, magnesium plate to be rolled is rolled among two parts after, sensing heating part position Above magnesium plate to be rolled, gas heating part is located at below magnesium plate to be rolled;Roll heater is located at outside six roller HC milling trains 9; The cooling system is arranged in six roller HC milling trains 9, including pressure-air cooling device 7 and oil spout fat device 6, the pressure-air Cooling device 7 acts on upper and lower working roll, is axially distributed some shower nozzles along roll, each shower nozzle independent control, rolls under normal circumstances Roller center section shower nozzle jet amount is more than the jet amount of both sides;Oil spout fat device 6 acts on intermediate calender rolls both sides up and down, provided with multiple sprays Mouth, each nozzle individually control;The temp measuring system uses infrared temperature measurement apparatus 8, is arranged in operation roll of mill front and rear sides, that is, pacifies Entrance and exit are rolled mounted in magnesium plate, magnesium plate centre and both sides temperature are accurately measured.The infrared temperature measurement apparatus leads to Cross power line and be connected with a digital indicator;Also including a controller, the input of controller is connected with infrared temperature measurement apparatus 8, The output end of controller is connected with online heat patching device 5, lubricant sprayer 6, pressure-air cooling device 7, and machine bit preamble fills in addition Put, the equipment such as jockey pulley, pinch roll does not identify in drawing, the display and control of coil stripping car, working roll sensing heater, each instrument Do not shown in system diagram processed, using existing mature structure.
The first passes process of this specific implementation is as follows:Magnesium alloy cut deal to be rolled is entered in supplied materials heating furnace 12 first Row heating and thermal insulation, magnesium alloy cut deal position in heating furnace is during which adjusted repeatedly;At the same time the upper and lower working roll of milling train is taken Go out, sensed heater is reinstalled up after being heated to set point of temperature;Embryo material is heated to heating furnace after stipulated time and temperature Bottom driving roller, which rotates, transports supplied materials to milling train, during which makes supplied materials center mutually overlapping with the movement of milling train through the effect of centralising device 11 Close;Supplied materials runs forward to during the hydraulic shear of right side and carries out crop work to supplied materials, and X-ray thickness gauge is thick by supplied materials during this period Degree reaches rolling mill AGC thickness control system;Then supplied materials enters operation roll of mill in the presence of pinch roll by jockey pulley, this When work roller gap AGC automatic thickness control systems set;Supplied materials pre-set roll-force, mill speed, Rolled steadily in the case of drafts etc.;Magnesium alloy board after rolling is under the assistance of rolling-assisting device 1 rapidly in crimping machine 2 Reel on it is coiled, then magnesium volume holding furnace enters on the outside of reel in the presence of coil stripping car and magnesium volume is incubated;Afterwards Magnesium rolling situation is observed, the sprayer 6 that sequentially activates, pressure-air cooler 7 are to magnesium roll bending surface quality and work roll temperature It is adjusted, until supplied materials afterbody terminates when will enter milling train, uses right side hydraulic shear to remove supplied materials afterbody.
After first passes terminate, the 2nd passes are carried out at once:Working roll, which rotates backward, send magnesium alloy rolled plate into the right side Side crimping machine, helped in the presence of right rolling-assisting device it is coiled, rear right rolling-assisting device retreat, magnesium volume holding furnace is moved to outside right reel Side is incubated to magnesium volume;Start magnesium alloy on-line heating device 5, adjust its sensing heater height while adjust flame and add Hot device heating intensity carries out concurrent heating to the magnesium volume that comes;Because the internal and external temperature of magnesium volume is variant, infrared radiation thermometer 8 will enter to roll temperature Show and feed back to control system, adjusted by manual adjustment or automatic control system the relevant parameter of online sensing heating come Control magnesium alloy rolled plate enters to roll temperature;Rear magnesium alloy rolled plate temperature is rolled to draw roller temperature, in good time by measure simultaneously Start pressure-air cooler 7 to cool to working roll;Magnesium alloy rolled plate surface quality and temperature are combined in the operation of rolling, Startup sprayer 6 is rolled up to magnesium according to circumstances, roll is lubricated, is cooled, and is according to said method rolled steadily, until the second passage knot Beam.
Differ it is worth noting that, often occurring magnesium volume and roll transverse temperature caused by radiating in the operation of rolling The situation of cause, the situation cause to directly affect to template, therefore pay special attention to match among magnesium alloy rolled plate in operation With both sides temperature difference differentiation concurrent heating, compressed air can be carried out to the transverse temperature of magnesium plate in reasonable interval, online heat patching device 5 Cooler 7 can carry out differentiation cooling to the axially different position of working roll.
Under general status, cut deal can reach required thickness by positive and negative two passes, if still needing to multi-pass repeatedly Repeat-rolling, repeat the above steps.After rolling terminates, first magnesium volume holding furnace is removed, afterwards rolled up magnesium with coil stripping car Finished product transports.
The specific embodiment of the present invention is described above.It is to be appreciated that the invention is not limited in above-mentioned Particular implementation, those skilled in the art can make various deformations or amendments within the scope of the claims, this not shadow Ring the substantive content of the present invention.

Claims (5)

1. a set of thin roll bending production equipment of magnesium alloy wide-width, it is characterised in that:Including the rolling-assisting device being sequentially arranged from left to right (1), crimping machine (2), six roller HC milling trains (9), X-ray thickness gauge (10) and centralising device (11), in addition to a temperature elevation system, one Cooling system and a temp measuring system, the temperature elevation system include supplied materials heating furnace (12), magnesium volume holding furnace (3), the online benefit of magnesium volume Thermal (5) and roll heater, the supplied materials heating furnace (12) are arranged in the porch of six roller HC milling trains (9);Magnesium volume is protected Warm stove (3) is located at the outside of crimping machine reel;Online heat patching device (5) is made up of sensing heating part and gas heating part, It is arranged in front of the roll of six roller HC milling trains (9) between the memorial archway of milling train two, magnesium plate to be rolled is rolled among two parts after System, sensing heating part are located above magnesium plate to be rolled, and gas heating part is located at below magnesium plate to be rolled;Roll heater is located at Six roller HC milling trains (9) are outside;The cooling system is arranged in six roller HC milling trains (9), including pressure-air cooling device (7) and Oil spout fat device (6), the pressure-air cooling device (7) act on upper and lower working roll, are axially distributed some shower nozzles along roll, Each shower nozzle independent control;Oil spout fat device (6) acts on intermediate calender rolls both sides up and down, and provided with multiple nozzles, each nozzle individually controls;Institute State temp measuring system and use infrared temperature measurement apparatus (8), be arranged in operation roll of mill front and rear sides, the infrared temperature measurement apparatus passes through electricity Source line is connected with a digital indicator.
2. a set of thin roll bending production equipment of magnesium alloy wide-width as claimed in claim 1, it is characterised in that:The production equipment is also wrapped A controller is included, the input of controller is connected with infrared temperature measurement apparatus (8), the output end of controller and online heat patching device (5), lubricant sprayer (6), pressure-air cooling device (7) are connected.
3. a set of thin roll bending production equipment of magnesium alloy wide-width as claimed in claim 1, it is characterised in that:The supplied materials heating furnace (12) it is tunnel type resistor furnace or Medium frequency induction formula continuous tunnel furnace, supplied materials heating furnace (12) bottom is the roller-way being made up of live-roller, Driven, forward and inverse can rotated by motor.
4. a set of thin roll bending production equipment of magnesium alloy wide-width as claimed in claim 1, it is characterised in that:The magnesium rolls up holding furnace (3) it is resistance-type heating furnace, its resistance wire is in cylindrical arrangement.
5. a set of thin roll bending production equipment of magnesium alloy wide-width as claimed in claim 1, it is characterised in that:The roll heating dress Put and use medium frequency induction heater.
CN201710667462.2A 2017-08-07 2017-08-07 A set of thin roll bending production equipment of magnesium alloy wide-width Pending CN107470356A (en)

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Application Number Priority Date Filing Date Title
CN201710667462.2A CN107470356A (en) 2017-08-07 2017-08-07 A set of thin roll bending production equipment of magnesium alloy wide-width

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Application Number Priority Date Filing Date Title
CN201710667462.2A CN107470356A (en) 2017-08-07 2017-08-07 A set of thin roll bending production equipment of magnesium alloy wide-width

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108160713A (en) * 2018-01-18 2018-06-15 上海利正卫星应用技术有限公司 Roll grease lubrication system and method during magnesium alloy rolling
CN109794506A (en) * 2019-04-04 2019-05-24 哈尔滨工业大学(威海) A kind of hot forming steel plate rolling formation device and method
CN112170506A (en) * 2020-10-14 2021-01-05 哈尔滨工业大学(威海) Temperature compensation method and device for magnesium or magnesium alloy plate strip conveying roller way
CN114850239A (en) * 2021-02-03 2022-08-05 江苏福镁新材料科技有限公司 Continuous production system and method for magnesium alloy thin strip coil

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108160713A (en) * 2018-01-18 2018-06-15 上海利正卫星应用技术有限公司 Roll grease lubrication system and method during magnesium alloy rolling
CN109794506A (en) * 2019-04-04 2019-05-24 哈尔滨工业大学(威海) A kind of hot forming steel plate rolling formation device and method
CN109794506B (en) * 2019-04-04 2023-10-24 哈尔滨工业大学(威海) Roll forming device and method for hot formed steel plate
CN112170506A (en) * 2020-10-14 2021-01-05 哈尔滨工业大学(威海) Temperature compensation method and device for magnesium or magnesium alloy plate strip conveying roller way
CN114850239A (en) * 2021-02-03 2022-08-05 江苏福镁新材料科技有限公司 Continuous production system and method for magnesium alloy thin strip coil

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