CN107470073A - The UV painting lines and its technique of a kind of environment-friendly high-efficiency - Google Patents
The UV painting lines and its technique of a kind of environment-friendly high-efficiency Download PDFInfo
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- CN107470073A CN107470073A CN201710733528.3A CN201710733528A CN107470073A CN 107470073 A CN107470073 A CN 107470073A CN 201710733528 A CN201710733528 A CN 201710733528A CN 107470073 A CN107470073 A CN 107470073A
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- tunnel
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- transmission belt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/544—No clear coat specified the first layer is let to dry at least partially before applying the second layer
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Robotics (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
A kind of UV painting lines of environment-friendly high-efficiency, including electrical control cubicles, first motor, automatic dust removing apparatus, preheating apparatus, UV basecoat paint devices, first tunnel, UV finish paint spray equipments, second tunnel, UV solidification equipments, material transmission belt, second motor and material storage tank, first motor, automatic dust removing apparatus, preheating apparatus, UV basecoat paint devices, first tunnel, UV finish paint spray equipments, second tunnel, UV solidification equipments and the second motor are electrically connected with electrical control cubicles, the material transmission belt is located between the first motor and the second motor, the automatic dust removing apparatus, preheating apparatus, UV basecoat paint devices, first tunnel, UV finish paint spray equipments, second tunnel and UV solidification equipments set gradually and are driven band connection by material from left to right.The present invention a kind of the UV painting lines and its technique of environment-friendly high-efficiency, UV paints are sprayed on workpiece, obtain case hardness height, wearability is strong, the high product of glossiness.
Description
Technical field
The invention belongs to lacquering technologies field, in particular it relates to the UV painting lines and its technique of a kind of environment-friendly high-efficiency.
Background technology
The spraying of current domestic notebook computer and keyboard, generally using traditional piano lacquer, this paint spraying
Product surface hardness of paint film can only achieve HB ranks afterwards, and case hardness is not high, easily scratch；Product remains after wear-resisting test
Remaining glossiness percentage is only capable of reaching 10%, far can not meet the requirement of more and more clients, therefore needs exploitation design one badly
Kind hardness of paint film is high, is not easy the jet production line scratched.UV paints are Ultraviolet Curing Paint english abbreviations,
I.e. ultraviolet photo-curing paints, also referred to as light-initiated coating, photocureable coating.With the paint such as PU, PE, NC with film forming matter name side
Formula is different, and UV paints are named with the curing mode of paint.It is by the automatic roller coat of machinery equipment, showering to furniture plate surface
On, in ultraviolet（Wavelength is 320-390nm）Irradiation under promote decomposition of initiator, produce free radical, trigger resin reaction,
Instantaneous solidification film forming, hardness is good, and transparency is high.
It is an important thinking of product design using the higher product of UV paints spraying hardness and appearance requirement, therefore, opens
Send out UV painting lines a kind of and its process to solve product table finish paint hardness low reaching, be current the problems such as easily scratching
Face urgent problem to be solved.
The content of the invention
Goal of the invention：For overcome the deficiencies in the prior art, it is an object of the invention to provide a kind of UV of environment-friendly high-efficiency sprays
Line and its technique are painted, UV paints can be sprayed on workpiece, so as to obtain case hardness height, wearability is strong, and appearance glossiness is high
Product.
Technical scheme：The invention provides a kind of UV painting lines of environment-friendly high-efficiency, including it is electrical control cubicles, the first motor, automatic
Dust arrester, preheating apparatus, UV basecoat paints device, the first tunnel, UV finish paints spray equipment, the second tunnel, UV solidification dresses
Put, material transmission belt, the second motor and material storage tank, first motor, automatic dust removing apparatus, preheating apparatus, UV bottoms
Paint spray equipment, the first tunnel, UV finish paints spray equipment, the second tunnel, UV solidification equipments and the second motor and electrical control cubicles are electrical
Connection, the material transmission belt are located between the first motor and the second motor, the automatic dust removing apparatus, preheating apparatus, UV
Basecoat paint device, the first tunnel, UV finish paints spray equipment, the second tunnel and UV solidification equipments set gradually and led to from left to right
Cross material transmission band connection.The UV painting lines of the high-efficiency environment friendly of the present invention are rational in infrastructure, and automaticity is high, ensure that spray painting
Uniformity, the dust arrester of use, the dust impurity on workpiece can be recovered in disposal box, avoid solid particle pollution ring
Border.The UV spray paintings used simultaneously and solidification equipment, UV paints are high hard with the good feature of environmental protection, chemical resistance, resistance to physical damnification
The characteristics of degree and rapid draing, UV is painted in spraying process, right without the volatilization of organic solvent, ingredient whole film-forming
The health hazard of constructing operation personnel and the pollution of environment are all minimum.Finally, by UV lamp irradiate workpiece, make paint by
Liquid is converted into solid-state, and then Surface hardened layer, the scratch-resistant effect of its scratch resistance, and surface seems bright, attractive in appearance, texture circle
Profit.Each step in whole work process is carried out in casing simultaneously, is avoided staff from being irradiated by UV, is caused the person
Bulk damage.
Further, the UV painting lines of above-mentioned environment-friendly high-efficiency, UV basecoat paints device and UV the finish paint spray equipment
Including casing, the first guide rail, the second guide rail, middle spindle motor, the first arm support, the second arm support, paint spray nozzle, nozzle motor and in
Countershaft, first guide rail is in casing, and the first guide rail and the second guide rail connection, second guide rail and jackshaft connect
Connect, the middle spindle motor is on jackshaft, the jackshaft and the connection of the first arm support, first arm support and the second arm support
Connection, the paint spray nozzle are located at the both ends of the second arm support, and the paint spray nozzle is driven by nozzle motor.The UV priming paint of this structure
Spray equipment and UV finish paint spray equipments, the second guide rail can horizontally slip on the first guide rail, jackshaft can along with the first guide rail
Vertical direction moves along a straight line, and middle spindle motor therein can drive jackshaft to rotate, so that the first arm support is in vertical side
To up and down motion, the second arm support of setting can increase the quantity of paint spray nozzle, and it is more comprehensive to spray the position of workpiece, spray
Mouth motor driving paint spray nozzle rotates, and paint is sprayed to more multiple location.
Further, the UV painting lines of above-mentioned environment-friendly high-efficiency, the automatic dust removing apparatus include disposal box, air entry,
Blower fan, airway tube, fan and dust cleaning case, the air entry are located at dust cleaning case inner top, and the fan is located at dust cleaning case inner bottom part,
The disposal box is located at dust cleaning case outer bottom, and the blower fan connects with air entry, the airway tube located at blower fan and disposal box it
Between, the air entry is using tubaeform.The automatic dust removing apparatus that the present invention uses can be by the workpiece surface just produced
Dust processing is clean, avoids workpiece surface from having dust, during subsequent paint, causes uneven, the wind in the present apparatus that paints
The dust that fan can will be attached to workpiece surface is blown off, while tubaeform air entry inspiratory force is strong, can at utmost remove old dust cleaning case
It is middle that the dust come is blown afloat by fan, dust is finally imported into disposal box, avoids dust dispersion from causing air pollution into air.
Further, the UV painting lines of above-mentioned environment-friendly high-efficiency, the preheating apparatus include heater box and heating tube, institute
State heating tube and be located at heater box inner top.The present invention uses preheating apparatus, after workpiece temperature is raised, is advantageous to basecoat paint
When paint vehicle be attached on workpiece, while heat after workpiece surface be easy to spray painting when paint spraying uniformity and aesthetic property.
Further, the UV painting lines of above-mentioned environment-friendly high-efficiency, first tunnel includes channel box and heater, described
Heater is located at channel box inner bottom part.The first tunnel that the present invention is set directly fills with UV basecoat paints device and UV basecoat paints
Connection is put, with contacting external air impurity will not be avoided to pollute workpiece after the complete priming paint of Workpiece painting, be directly entered finish paint spraying dress
Put, while be provided with heater, when temperature is relatively low, optimal temperature is set using heater, be easy to the dry of priming paint
Dry solidification.
Further, the UV painting lines of above-mentioned environment-friendly high-efficiency, second tunnel are semicircular channel box.The present invention
The workpiece for having sprayed finish paint is sent to UV solidification equipments by the second tunnel set, can avoid the Particulate Pollution finish paint such as dust,
Cause dried workpiece surface paint rough, effective protection is formed to workpiece.
Further, the UV painting lines of above-mentioned environment-friendly high-efficiency, the UV solidification equipments include UV solidification cases and UV is painted
Drying lamp, the UV paint dryings lamp are located at UV solidification case inner tops.The UV solidification equipments that the present invention uses can greatly reduce
Drying time, shorten the time of spraying flow, while improve the hardness of paint spraying, reduce the ratio of workpiece deformation, adopt
Solidified with UV lamp, situations such as being not in oil paint cracking in the curing process, improve the aesthetics of spray efficiency and workpiece.
Further, the UV painting lines of above-mentioned environment-friendly high-efficiency, the material transmission belt include chain, connecting rod, sprocket wheel
And driven rod, two chains be arranged in parallel, the driven rod is located between chain, and the connecting rod is in sprocket wheel, institute
Sprocket wheel is stated to connect with chain.The material transmission belt that the present invention uses uses Dual-motors Driving, the equal energy of motor that the right and left is set
Material conveyor belt motion is driven, increases the efficiency of conveyer belt transport, workpiece smoothly can be sent to by the conveyer belt of setting
On each station, by each process of carry out of step.
Further, the UV painting lines of above-mentioned environment-friendly high-efficiency, the UV solidification cases of the UV solidification equipments are provided with position
Sensor.The set location sensor in UV solidification cases, before the start-up operation of UV solidification equipments, checking the door of UV solidification equipments is
No closing, if do not closed, whole UV solidification equipments can not be operated, and avoid being not turned off the situation of door using design
Lower progress UV solidifications, personal injury is brought to staff.
Further, the technique of the UV painting lines of above-mentioned environment-friendly high-efficiency, also comprises the following steps：
1）Workpiece to be painted is positioned over to the left side of material transmission belt；
2）Turn on the power, press the start button in electrical control cubicles；
3）First motor and the second motor rotate, and drive material transmission belt to move right；
4）Material transmission belt will be sent to automatic dust removing apparatus with painting workpieces and carry out dedusting operation；
5）Material transmission belt will be sent to preheating apparatus with painting workpieces after the completion of dedusting, enter at the heating before units spray painting
Reason；
6）Material transmission belt will be sent to UV basecoat paint devices with painting workpieces after the completion of preheating, and bottom is first sprayed on workpiece
Paint；
7）Material transmission belt will be sent to the first tunnel with workpiece after basecoat paint is complete, be dried in the first tunnel, levelling
Operation；
8）Drying, material transmission belt will be sent to UV finish paint spray equipments with workpiece after the operation of levelling, to Workpiece painting face
Paint；
9）UV solidification equipments are entered by the second tunnel after finish paint spraying, workpiece are dried solidification with UV lamp light；
10）After the completion of UV solidifications, workpiece reaches the low order end of material transmission belt, puts the workpiece in material storage tank rewinding.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that：The UV of environment-friendly high-efficiency of the present invention
Painting line and its technique, it is rational in infrastructure, workpiece is sequentially delivered to by each station by material conveyor belt, production efficiency is high, existing
Dust removal process is carried out to workpiece, and by dust collection into disposal box, improves the cleanliness factor with painting workpieces, while by adding
Thermal technology's sequence, it is easy to paint, will not be again with contacting external air after workpiece starts spray painting, the dust pollution avoided in air is firm
The paint sprayed, painting quality is substantially increased, while the key technology UV used paints and carries out UV solidifications, improves spray painting
Setting rate, case hardness height can be obtained, wearability is good, the high product of glossiness.
Brief description of the drawings
Fig. 1 is the structural representation of the UV painting lines of environment-friendly high-efficiency of the present invention；
Fig. 2 is the UV basecoat paint apparatus structure schematic diagrams of the UV painting lines of environment-friendly high-efficiency of the present invention；
Fig. 3 is the automatic dust removing apparatus structural representation of the UV painting lines of environment-friendly high-efficiency of the present invention；
Fig. 4 is the preheating apparatus structural representation of the UV painting lines of environment-friendly high-efficiency of the present invention；
Fig. 5 is the material drive belt configuration schematic diagram of the UV painting lines of environment-friendly high-efficiency of the present invention.
In figure：1 electrical control cubicles, 2 first motors, 3 automatic dust removing apparatus, 31 disposal boxes, 32 air entries, 33 blower fans, 34 air guides
Pipe, 35 fans, 36 dust cleaning cases, 4 preheating apparatus, 41 heating tubes, 42 heater boxes, 5UV basecoat paints device, 51 casings, 52
One guide rail, 53 second guide rails, 54 middle spindle motors, 55 first arm supports, 56 second arm supports, 57 paint spray nozzles, 58 nozzle motors, 59
Jackshaft, 6 first tunnels, 61 channel box, 62 heaters, 7UV finish paints spray equipment, 8 second tunnels, 9 UV solidification equipments,
91UV solidification cases, 92UV paint dryings lamp, 10 material transmission belts, 101 chains, 102 connecting rods, 103 sprocket wheels, 104 driven rods, 11
Second motor, 12 material storage tanks.
Embodiment
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end
Same or similar label represents same or similar workpiece or the workpiece with same or like function.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " clockwise ", " inverse
The orientation or position relationship of the instructions such as hour hands " are based on orientation shown in the drawings or position relationship, are for only for ease of description originally
Invent and simplify description, rather than the device or workpiece of instruction or hint meaning there must be specific orientation, with specific side
Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance
Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can be expressed or
Implicitly include one or more this feature.In the description of the invention, unless otherwise indicated, " multiple " are meant that two
Individual or two or more, limited unless otherwise clear and definite.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；It can be machine
Tool connects or electrical connection；Can be joined directly together, can also be indirectly connected by intermediary, can be two works
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or it " under "
Can directly it be contacted including the first and second features, it is not directly to contact but pass through it that can also include the first and second features
Between other characterisation contact.Moreover, fisrt feature second feature " on ", " top " and " above " to include first special
Sign is directly over second feature and oblique upper, or is merely representative of fisrt feature level height and is higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " fisrt feature that includes are immediately below second feature and obliquely downward, or be merely representative of
Fisrt feature level height is less than second feature.
Embodiment
The UV painting lines and its technique of environment-friendly high-efficiency as shown in Figure 1, including electrical control cubicles 1, the first motor 2, automatic dust removing
Device 3, preheating apparatus 4, UV basecoat paints device 5, the first tunnel 6, UV finish paints spray equipment 7, the second tunnel 8, UV solidifications
Device 9, material transmission belt 10, the second motor 11 and material storage tank 12, first motor 2, automatic dust removing apparatus 3, pre-add
Thermal 4, UV basecoat paints device 5, the first tunnel 6, UV finish paints spray equipment 7, the second tunnel 8, UV solidification equipments 9 and second
Motor 11 is electrically connected with electrical control cubicles 1, the material transmission belt 10 be located between the first motor 2 and the second motor 11, it is described from
Dynamic dust arrester 3, preheating apparatus 4, UV basecoat paints device 5, the first tunnel 6, UV finish paints spray equipment 7, the and of the second tunnel 8
UV solidification equipments 9 set gradually and connected by material transmission belt 10 from left to right.Further, UV priming paint spray as shown in Figure 2
Coating device 5 and UV finish paints spray equipment 7 include casing 51, the first guide rail 52, the second guide rail 53, middle spindle motor 54, the first arm
Frame 55, the second arm support 56, paint spray nozzle 57, nozzle motor 58 and jackshaft 59, first guide rail 52 is in casing 51, institute
State the first guide rail 52 and the second guide rail 53 connects, second guide rail 53 and jackshaft 59 are connected, and the middle spindle motor 54 is set
In on jackshaft 59, the arm support 55 of jackshaft 59 and first connects, and the arm support 56 of the first arm support 55 and second connects, described
Paint spray nozzle 57 is located at the both ends of the second arm support 56, and the paint spray nozzle 57 is driven by nozzle motor 58, the spraying dress of this structure
Putting can be such that paint spray nozzle 57 is moved in the space that X, Y, Z axis is formed, and expand spray painting area.Further, as shown in Figure 3 certainly
Dynamic dust arrester 3 includes disposal box 31, air entry 32, blower fan 33, airway tube 34, fan 35 and dust cleaning case 36, the air entry
32 are located at the inner top of dust cleaning case 36, and the fan 35 is located at the inner bottom part of dust cleaning case 36, and the disposal box 31 is outside dust cleaning case 36
Bottom, the blower fan 33 and air entry 32 are connected, and the airway tube 34 is located between blower fan 33 and disposal box 31, the air entry
32 using tubaeform.During work, fan 35 first starts, and material transmission belt 10 enters dust cleaning case 36 with workpiece, dust cleaning case 36
Porch is provided with multilayer bristle, first can brush off the dust of workpiece surface, and into after dust cleaning case 36, the big wind-force of fan 35 enters
One step brushes workpiece surface, plays a part of further dedusting, while is additionally provided with static gun in dust cleaning case 36, can will carry electrostatic
Workpiece on electrostatic remove.Further, preheating apparatus 4 as shown in Figure 4 includes heater box 42 and heating tube 41, described to add
Heat pipe 41 is located at the inner top of heater box 42, and this device is used for the preheating for carrying out workpiece, is easy to the easy adhesion primer of workpiece.
Further, first tunnel 6 includes channel box 61 and heater 62, and the heater 62 is located at the inner bottom part of channel box 61,
Accelerate priming paint except that be able to can also play a part of adjusting temperature by workpiece and extraneous isolation and dry in the first tunnel 6.Further
, second tunnel 8 is semicircular channel box, and the second tunnel 8 is used for isolating workpiece and outside air, avoids bulky grain
Material is attached to painted surface again.Further, the UV solidification equipments 9 include UV solidification cases 91 and UV paint drying lamps
92, the UV paint dryings lamp 92 is located at the inner top of UV solidification cases 91, and the UV solidification cases 91 of UV solidification equipments 9 are provided with position
Sensor, it quickly can dry paint curing by UV paint dryings lamp 92, while the position sensor set, for checking UV
Whether the door of solidification case 91 closes, and can not start UV solidification equipments 9 in the case of being not turned off.Further, material as shown in Figure 5
Transmission belt 10 includes chain 101, connecting rod 102, sprocket wheel 103 and driven rod 104, and two chains 101 be arranged in parallel, described
Driven rod 104 is located between chain 101, and in sprocket wheel 103, the sprocket wheel 103 and chain 101 connect the connecting rod 102,
First motor 2 and the second motor 11 drive the continuous cycle rotation from left to right of material transmission belt 10, can pass workpiece successively
Transport to each position.
Further, the technique of the UV painting lines of a kind of environment-friendly high-efficiency, comprises the following steps：
1）Workpiece to be painted is positioned over to the left side of material transmission belt 10；
2）Turn on the power, press the start button in electrical control cubicles 1；
3）First motor 2 and the second motor 11 rotate, and drive material transmission belt 10 to move right；
4）Material transmission belt 10 will be sent to automatic dust removing apparatus 3 with painting workpieces and carry out dedusting operation；
5）Material transmission belt 10 will be sent to preheating apparatus 4 with painting workpieces after the completion of dedusting, enter adding before units spray painting
Heat treatment；
6）Material transmission belt 10 will be sent to UV basecoat paints device 5 with painting workpieces after the completion of preheating, first be sprayed on workpiece
Prime；
7）Material transmission belt 10 will be sent to the first tunnel 6 with workpiece after basecoat paint is complete, be dried in the first tunnel 6,
The operation of levelling；
8）Drying, material transmission belt 10 will be sent to UV finish paints spray equipment 7 with workpiece after the operation of levelling, to Workpiece painting
Finish paint；
9）UV solidification equipments 9 are entered by the second tunnel 8 after finish paint spraying, workpiece are dried solidification with UV lamp light；
10）After the completion of UV solidifications, workpiece reaches the low order end of material transmission belt 10, puts the workpiece in the rewinding of material storage tank 12.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvement can also be made, these improvement also should be regarded as the present invention's
Protection domain.
Claims (10)
- A kind of 1. UV painting lines of environment-friendly high-efficiency, it is characterised in that：Including electrical control cubicles（1）, the first motor（2）, automatic dust removing dress Put（3）, preheating apparatus（4）, UV basecoat paint devices（5）, the first tunnel（6）, UV finish paint spray equipments（7）, the second tunnel （8）, UV solidification equipments（9）, material transmission belt（10）, the second motor（11）And material storage tank（12）, first motor （2）, automatic dust removing apparatus（3）, preheating apparatus（4）, UV basecoat paint devices（5）, the first tunnel（6）, UV finish paints spraying dress Put（7）, the second tunnel（8）, UV solidification equipments（9）With the second motor（11）With electrical control cubicles（1）It is electrically connected with, the material transmission Band（10）Located at the first motor（2）With the second motor（11）Between, the automatic dust removing apparatus（3）, preheating apparatus（4）、UV Basecoat paint device（5）, the first tunnel（6）, UV finish paint spray equipments（7）, the second tunnel（8）With UV solidification equipments（9）From a left side Set gradually to the right side and by material transmission belt（10）Connection.
- 2. the UV painting lines of environment-friendly high-efficiency according to claim 1, it is characterised in that：The UV basecoat paints device（5） With UV finish paint spray equipments（7）Including casing（51）, the first guide rail（52）, the second guide rail（53）, middle spindle motor（54）, first Arm support（55）, the second arm support（56）, paint spray nozzle（57）, nozzle motor（58）And jackshaft（59）, first guide rail（52） Located at casing（51）It is interior, first guide rail（52）With the second guide rail（53）Connection, second guide rail（53）And jackshaft （59）Connection, the middle spindle motor（54）Located at jackshaft（59）On, the jackshaft（59）With the first arm support（55）Connection, First arm support（55）With the second arm support（56）Connection, the paint spray nozzle（57）Located at the second arm support（56）Both ends, institute State paint spray nozzle（57）By nozzle motor（58）Driving.
- 3. the UV painting lines of environment-friendly high-efficiency according to claim 2, it is characterised in that：The automatic dust removing apparatus（3）Bag Include disposal box（31）, air entry（32）, blower fan（33）, airway tube（34）, fan（35）And dust cleaning case（36）, the air entry （32）Located at dust cleaning case（36）Inner top, the fan（35）Located at dust cleaning case（36）Inner bottom part, the disposal box（31）It is located at Dust cleaning case（36）Outer bottom, the blower fan（33）And air entry（32）Connection, the airway tube（34）Located at blower fan（33）And collection Dirt case（31）Between, the air entry（32）Using tubaeform.
- 4. the UV painting lines of the environment-friendly high-efficiency according to Claims 2 or 3, it is characterised in that：The preheating apparatus（4）Bag Include heater box（42）And heating tube（41）, the heating tube（41）Located at heater box（42）Inner top.
- 5. the UV painting lines of environment-friendly high-efficiency according to claim 1, it is characterised in that：First tunnel（6）Including tunnel Road case（61）And heater（62）, the heater（62）Located at channel box（61）Inner bottom part.
- 6. the UV painting lines of environment-friendly high-efficiency according to claim 5, it is characterised in that：Second tunnel（8）For semicircle The channel box of shape.
- 7. the UV painting lines of environment-friendly high-efficiency according to claim 6, it is characterised in that：The UV solidification equipments（9）Including UV solidification cases（91）With UV paint drying lamps（92）, the UV paint dryings lamp（92）Located at UV solidification cases（91）Inner top.
- 8. the UV painting lines of environment-friendly high-efficiency according to claim 7, it is characterised in that：The material transmission belt（10）Including Chain（101）, connecting rod（102）, sprocket wheel（103）And driven rod（104）, two chains（101）It is arranged in parallel, the biography Send bar（104）Located at chain（101）Between, the connecting rod（102）Located at sprocket wheel（103）It is interior, the sprocket wheel（103）And chain （101）Connection.
- 9. the UV painting lines of environment-friendly high-efficiency according to claim 7, it is characterised in that：The UV solidification equipments（9）UV Solidification case（91）It is provided with position sensor.
- 10. the technique of the UV painting lines of the environment-friendly high-efficiency according to claim any one of 1-9, it is characterised in that：Including such as Lower step：1）Workpiece to be painted is positioned over material transmission belt（10）Left side；2）Turn on the power, press electrical control cubicles（1）On start button；3）First motor（2）With the second motor（11）Rotate, drive material transmission belt（10）Move right；4）Material transmission belt（10）Automatic dust removing apparatus will be sent to painting workpieces（3）Carry out dedusting operation；5）Material transmission belt after the completion of dedusting（10）Preheating apparatus will be sent to painting workpieces（4）, before entering units spray painting Heating；6）Material transmission belt after the completion of preheating（10）UV basecoat paint devices will be sent to painting workpieces（5）, first in workpiece Upper spray-applied primer；7）Material transmission belt after basecoat paint is complete（10）The first tunnel will be sent to workpiece（6）, in the first tunnel（6）Interior progress Drying, the operation of levelling；8）Drying, material transmission belt after the operation of levelling（10）UV finish paint spray equipments will be sent to workpiece（7）, to workpiece Spray paint；9）Finish paint passes through the second tunnel after spraying（8）Into UV solidification equipments（9）, workpiece is dried with UV lamp light solid Change；10）After the completion of UV solidifications, workpiece reaches material transmission belt（10）Low order end, put the workpiece in material storage tank（12）Receive Material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710733528.3A CN107470073A (en) | 2017-08-24 | 2017-08-24 | The UV painting lines and its technique of a kind of environment-friendly high-efficiency |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710733528.3A CN107470073A (en) | 2017-08-24 | 2017-08-24 | The UV painting lines and its technique of a kind of environment-friendly high-efficiency |
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| CN107470073A true CN107470073A (en) | 2017-12-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710733528.3A Pending CN107470073A (en) | 2017-08-24 | 2017-08-24 | The UV painting lines and its technique of a kind of environment-friendly high-efficiency |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107824376A (en) * | 2017-12-20 | 2018-03-23 | 山东旭力达自动化设备有限公司 | A kind of automatic UV spray-painting production lines of advanceable |
| CN107876322A (en) * | 2017-12-22 | 2018-04-06 | 奥音新材料（镇江）有限公司 | The coating unit brush mechanism of receiver automatic flexible production line |
| CN107961916A (en) * | 2017-12-25 | 2018-04-27 | 天津市朋展钢管有限公司 | A kind of spiral steel pipe outer surface is servo-actuated flush coater |
| CN108311429A (en) * | 2018-04-10 | 2018-07-24 | 广东嘉元科技股份有限公司 | Electrolytic copper foil water-saving cleaning equipment |
| CN108438792A (en) * | 2018-03-19 | 2018-08-24 | 东莞市亚弘涂装设备有限公司 | A kind of accumulative and travel type pipeline |
| CN108514982A (en) * | 2018-06-16 | 2018-09-11 | 吴浩田 | A kind of UV priming paint painting line |
| CN108745753A (en) * | 2018-08-23 | 2018-11-06 | 深圳松健机器人有限公司 | A kind of Control During Paint Spraying by Robot production line |
| CN108745754A (en) * | 2018-08-28 | 2018-11-06 | 天津七所高科技有限公司 | The UV curing apparatus and technique of automobile aluminum wheel hub |
| CN110369212A (en) * | 2019-05-05 | 2019-10-25 | 徐根生 | Painting installation |
| CN111036473A (en) * | 2020-01-17 | 2020-04-21 | 上海惠元机械制造有限公司 | Spray paint circulation line |
| CN111085410A (en) * | 2019-12-18 | 2020-05-01 | 东莞华力机械有限公司 | Paint line production and processing technology |
| CN112588497A (en) * | 2020-12-02 | 2021-04-02 | 毛爱聪 | Paint spraying line capable of recycling UV (ultraviolet) ink |
| CN112657733A (en) * | 2020-12-11 | 2021-04-16 | 程常国 | A rubber coating device for production of copper foil sticky tape |
| CN114558734A (en) * | 2021-11-17 | 2022-05-31 | 中建四局安装工程有限公司 | Can have enough to meet need full-automatic pipeline laser rust cleaning of intelligence and spray paint and twine protection film integrated equipment |
| CN115090466A (en) * | 2022-05-24 | 2022-09-23 | 张全宇 | Sheet metal part spraying system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107824376A (en) * | 2017-12-20 | 2018-03-23 | 山东旭力达自动化设备有限公司 | A kind of automatic UV spray-painting production lines of advanceable |
| CN107876322B (en) * | 2017-12-22 | 2023-06-13 | 奥音新材料（镇江）有限公司 | Brushing mechanism for coating device of automatic flexible production line of receiver |
| CN107876322A (en) * | 2017-12-22 | 2018-04-06 | 奥音新材料（镇江）有限公司 | The coating unit brush mechanism of receiver automatic flexible production line |
| CN107961916A (en) * | 2017-12-25 | 2018-04-27 | 天津市朋展钢管有限公司 | A kind of spiral steel pipe outer surface is servo-actuated flush coater |
| CN108438792A (en) * | 2018-03-19 | 2018-08-24 | 东莞市亚弘涂装设备有限公司 | A kind of accumulative and travel type pipeline |
| CN108311429A (en) * | 2018-04-10 | 2018-07-24 | 广东嘉元科技股份有限公司 | Electrolytic copper foil water-saving cleaning equipment |
| CN108514982A (en) * | 2018-06-16 | 2018-09-11 | 吴浩田 | A kind of UV priming paint painting line |
| CN108514982B (en) * | 2018-06-16 | 2023-10-20 | 临沂鼎宝机械科技有限公司 | UV primer paint spraying line |
| CN108745753A (en) * | 2018-08-23 | 2018-11-06 | 深圳松健机器人有限公司 | A kind of Control During Paint Spraying by Robot production line |
| CN108745753B (en) * | 2018-08-23 | 2024-01-09 | 松乐智能装备(广东)有限公司 | Robot spraying production line |
| CN108745754A (en) * | 2018-08-28 | 2018-11-06 | 天津七所高科技有限公司 | The UV curing apparatus and technique of automobile aluminum wheel hub |
| CN110369212A (en) * | 2019-05-05 | 2019-10-25 | 徐根生 | Painting installation |
| CN111085410A (en) * | 2019-12-18 | 2020-05-01 | 东莞华力机械有限公司 | Paint line production and processing technology |
| CN111036473A (en) * | 2020-01-17 | 2020-04-21 | 上海惠元机械制造有限公司 | Spray paint circulation line |
| CN112588497A (en) * | 2020-12-02 | 2021-04-02 | 毛爱聪 | Paint spraying line capable of recycling UV (ultraviolet) ink |
| CN112657733A (en) * | 2020-12-11 | 2021-04-16 | 程常国 | A rubber coating device for production of copper foil sticky tape |
| CN114558734A (en) * | 2021-11-17 | 2022-05-31 | 中建四局安装工程有限公司 | Can have enough to meet need full-automatic pipeline laser rust cleaning of intelligence and spray paint and twine protection film integrated equipment |
| CN114558734B (en) * | 2021-11-17 | 2023-05-02 | 中建四局安装工程有限公司 | Can have enough to meet need full-automatic pipeline laser rust cleaning spray paint and twine protection film complete sets of intelligence |
| CN115090466A (en) * | 2022-05-24 | 2022-09-23 | 张全宇 | Sheet metal part spraying system |
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Application publication date: 20171215 |