CN107460666B - Method for manufacturing computer embroidery formed vamp - Google Patents
Method for manufacturing computer embroidery formed vamp Download PDFInfo
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- CN107460666B CN107460666B CN201710707474.3A CN201710707474A CN107460666B CN 107460666 B CN107460666 B CN 107460666B CN 201710707474 A CN201710707474 A CN 201710707474A CN 107460666 B CN107460666 B CN 107460666B
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C5/00—Embroidering machines with arrangements for automatic control of a series of individual steps
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Abstract
The invention discloses a method for manufacturing a computer embroidery formed vamp, which comprises the steps of designing a plane template of the computer embroidery formed vamp, designing embroidery patterns of the computer embroidery formed vamp, embroidering on the computer embroidery formed vamp, finishing the computer embroidery formed vamp at the later stage, and the like. The method uses a computer winding embroidery machine to embroider the fasciated yarn into the one-piece formed vamp, the one-step forming can be realized without cutting and sewing, the traditional vamp manufacturing technology is overturned, the production process is environment-friendly and material-saving, the automation degree is high, and the produced vamp has the characteristics of light weight, ventilation, comfortable fit, customization and the like.
Description
Technical Field
The invention belongs to the technical field of shoes, and particularly relates to a method for manufacturing a computer embroidery formed vamp.
Background
The shoe mainly comprises a vamp and a sole. At present, the vamp of playshoes is mainly made of materials such as leather, cloth, needs the unloading to be decided and the side is made, can't one shot forming, and later stage arrangement needs complicated processes such as trimming, borduring, concatenation to use some accessories, extravagant material relies on a large amount of manual works in the whole production process. In addition, the leather and leather shoe surface has poor air permeability and great product pollution.
Because the working sections of soaking, degreasing, unhairing and liming, deliming, softening, pickling, tanning, neutralizing, retanning, dyeing and fatliquoring and the like are needed, the working procedures are multiple, and the use of chemical materials is complicated, so that the concentration of partial pollutant indexes such as COD (chemical oxygen demand), sulfide and ammonia nitrogen in the tannery wastewater is higher. In addition, only about 30% of raw leather is converted into finished leather in the tanning production, most of the raw leather becomes solid waste, and gas pollution of hydrogen sulfide, ammonia gas, chromic acid gas, volatile organic solvent and the like is generated. According to statistics of relevant departments, the tannery wastewater discharged every year in China contains 1.7-1.8 million tons of sulfide, 1.9-2.0 million tons of red vitriol, 25-27 million tons of suspended matters, 18-19 million tons of chemical oxygen consumption, 9-10 million tons of biochemical oxygen consumption and 100 million tons of sludge.
Meanwhile, the workers in the traditional shoe factory can contact many toxic and harmful chemical raw materials in the production, such as mercury, normal hexane, dichloroethane, xylene, hydrochloric acid, hydrogen sulfide, dimethyl sulfate, chlorine dioxide and the like. These chemicals with pungent odor, once toxic, can cause respiratory disease symptoms, some also can damage kidney function, and seriously cause blindness.
On the other hand, with the improvement of the living standard of human beings, the requirement of people on the aesthetic property of embroidery patterns is higher and higher, people do not meet only simple and monotonous patterns in life any more, but pursue common gorgeous patterns of artworks more and more, the color types contained in a single embroidery are richer and more, and the embroidery width area of the embroidery is larger and more. The computer winding embroidery machine is the most advanced embroidery machine of the present generation, and can realize the high speed and high efficiency of the traditional manual embroidery.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the method for manufacturing the computer embroidery formed vamp, the wrapped yarn is embroidered and processed into the one-piece formed vamp by using the computer winding embroidery machine, the one-piece formed vamp can be formed at one time without cutting and sewing, the produced vamp is light and breathable, and the personnel in the shoe industry are prevented from contacting harmful substances.
In order to achieve the above purpose, the solution adopted by the invention is as follows: a method for manufacturing a computer embroidery formed vamp, which comprises the following steps,
s1, designing a plane template of the computer embroidery forming vamp: adopting a last-sticking flattening method to design a vamp plane sample plate with a certain foot length;
s2, designing embroidery patterns of the computer embroidery forming vamp: scanning the vamp plane sample plate designed in the step S1 and storing the vamp plane sample plate as a BMP or JPEG format picture, loading the picture into computer embroidery pattern design software, and designing the computer embroidery forming vamp embroidery pattern by selecting a plain knitting tool;
s3, embroidering on the upper by using a computer embroidery forming machine: embroidering the wrapped yarn on the hot melt liner according to the pattern designed in the step S2 to form a vamp by using a computer winding embroidery machine to enable the upper thread and the bottom thread to form a lock stitch;
s4, performing post finishing on the computer embroidery formed vamp: and (3) carrying out hot melt lining dissolving and setting finishing on the computer embroidery molded vamp after embroidery production by using a hot melt adhesive machine, wherein the dissolving and setting temperature is 170-210 ℃, and the time is 8-13 s.
Furthermore, the upper thread is made of polyester yarns.
Furthermore, the bottom thread is made of polyester yarns.
Further, the fasciated yarn is polyester fasciated yarn.
Further, the computer winding embroidery machine enables the upper thread and the bottom thread to embroider the wrapping yarn on the hot melt lining according to a sawtooth embroidery stitch method to form the shoe upper.
Further, the upper embroidery pattern designed by the computerized embroidery pattern design software in step S2 is a pattern having at least a three-layer structure.
Further, the computer winding embroidery machine embroiders the wrapping yarn on the hot melt interlining in layers to form the upper in step S3.
Further, the computer embroidery formed vamp after the embroidery production is dissolved and shaped by using a hot melt adhesive machine at the temperature of 190 ℃ for 10 s.
Furthermore, the outer circumference of the vamp body of the computer embroidery formed vamp is provided with an outer ring, the middle of the vamp body is provided with a notch, and the inner circumference of the notch is provided with an inner ring.
The invention has the beneficial effects that:
(1) the computer embroidery formed vamp is formed by embroidering the wrapping yarn into a one-piece formed vamp by using a computer winding embroidery machine, and the one-piece formed vamp can be formed at one time without cutting and sewing, thereby subverting the traditional vamp manufacturing technology, having high automation degree and high production speed;
(2) the used production raw materials do not contain materials such as leather, leather and the like, and no wastewater and solid waste are generated in the production process, so the method is environment-friendly;
(3) the use of accessories in the manufacturing process of the vamp is less, leftover materials are hardly generated, the resource utilization rate is high, and the environment is protected and the materials are saved;
(4) the later finishing of the vamp has no complex procedures such as edge punching, edge wrapping, splicing and the like, and compared with the traditional shoemaking technology, the production engineering quantity is small, and the manufacturing cost is low;
(5) the computer winding embroidery machine manufactures a plurality of layers of vamps in a layer-by-layer overlapping mode, so that on one hand, the wear resistance, the tensile resistance and the folding resistance of the vamps can be improved, the service life of the vamps is prolonged, on the other hand, wrapping yarns with different colors can be selected, a plurality of layers of wrapping yarns with different colors can be embroidered into beautiful patterns, and the attractiveness and the visual effect of the vamps are improved;
(6) the upper thread and the bottom thread form a lock-type stitch, the upper thread and the bottom thread are made of polyester yarns, the wrapping yarn is the wrapping yarn of polyester-polyester wrapping, the vamp structure is compact, and the thread is not easy to open;
(7) the outer ring is arranged on the outer periphery of the vamp body, and the outer ring can be bonded in a gap between the sole and the vamp body or embedded in the sole when a shoe finished product is produced, so that the firmness degree of the joint between the vamp body and the sole is greatly enhanced, and the joint between the vamp body and the sole is prevented from being opened;
(8) the produced vamp has the characteristics of light weight, ventilation, comfortable fit, customization and the like.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the outer ring of the present invention;
in the drawings:
1-vamp body, 2-inner ring, 3-outer ring and 4-notch.
Detailed Description
The invention is further described below with reference to the following figures and examples: a method for manufacturing a computer embroidery formed vamp, which comprises the following steps,
step one, designing a plane template of a computer embroidery forming vamp: a shoe last flattening method is adopted to design a shoe upper plane sample plate with a certain foot length. Specifically, the last-attaching flattening method is to attach the masking paper on the surface of the last flatly, draw the upper line, peel off the attached masking paper and flatten the masking paper to obtain a flattening template.
Secondly, designing embroidery patterns of the computer embroidery forming vamp: scanning the vamp plane sample plate designed in the first step and storing the vamp plane sample plate as BMP or JPEG formatted picture, loading the picture into computerized embroidery pattern design software, and designing the vamp embroidery pattern formed by computerized embroidery with flat knitting tool to form the fasciated yarn pattern with at least three layers. The number of layers of the fasciated yarn structure is properly increased at the position where the vamp is frequently worn and subjected to larger tension, so that the performance indexes of wear resistance, tension, folding resistance and the like of the vamp can be obviously improved, and the service life of the vamp is prolonged. On the other hand, the fasciated yarns with different colors can be selected, and a plurality of layers of fasciated yarns with different colors can be embroidered into beautiful patterns, so that the aesthetic degree and the visual effect of the vamp are improved. The design software can be computer embroidery design software of the Tandao island, computer embroidery design software of the Wilckm, computer embroidery design software of the Fuyi, and the like.
Thirdly, embroidering on the computer embroidery formed vamp: the upper thread and the bottom thread are embroidered on the hot melt lining according to the sawtooth embroidery stitch method by utilizing a computer winding embroidery machine to form the vamp. In the practical production, the shoe upper can be embroidered for many times, and the first embroidering finishes the integral foundation of the shoe upper. And performing secondary embroidering according to the pattern requirement, and overlapping the vamp which is embroidered for the first time through the secondary embroidering to obtain the visual state of the overlapped layer. If necessary, a third embroidery may be performed on the first or second embroidered shoe upper, or both the first and second embroidered shoe uppers. The one-layer embroidery surface, the two-layer embroidery surface or the three-layer embroidery surface is finished by different embroidering times, and the layers of the embroidery surfaces are different to form different visual effects so as to form patterns. The visual effect can be controlled through different superposed layers, and different visual effects can be formed through different embroidery trends, namely, the movement track of the embroidery needle forms different visual effects when the embroidery needle is embroidered, so that patterns are formed. The upper thread and the bottom thread form a lock-type stitch, the upper thread and the bottom thread are made of polyester yarns, the fasciated yarns are polyester fasciated yarns, and the vamp is not easy to open.
Fourthly, finishing the computer embroidery formed vamp in the later period: and (3) carrying out hot melt lining dissolving and shaping finishing on the computer embroidery molded vamp after embroidery production by using a hot melt adhesive machine, wherein the dissolving and shaping are carried out in the hot melt machine at the temperature of 170-210 ℃ for 8-13 s. In order to achieve the best effect, the computer embroidery formed vamp after the embroidery production is dissolved and shaped by a hot melt glue machine at the temperature of 190 ℃ for 10 s.
As a further improvement, an outer ring 3 is arranged on the outer periphery of the vamp body 1 of the computer embroidery formed vamp, a notch 4 is arranged in the middle of the vamp body 1, and an inner ring 2 is arranged on the inner periphery of the notch 4. When the preparation shoes finished product, interior ring 2 is as the lantern ring of connecting the sole, and outer ring 3 both can be bonded in the gap between sole and vamp body 1, also can imbed in the sole, has greatly strengthened the firm degree of junction between vamp body 1 and the sole, promotes shoes life.
Example 1:
as shown in fig. 1, two layers of wrapping yarns are embroidered at the head, the middle and the tail of the vamp body 1, the second layer of wrapping yarns embroidered at the head are in an arc shape as a whole, and the stitch is in a wavy line shape; the whole of the second layer of wrapping yarn embroidered in the middle of the vamp is close to a parallelogram, and the stitches are parallel straight lines; the whole of the second layer of wrapping yarn embroidered at the tail part of the vamp is approximate to a semicircle, and the stitch is in a circular arc shape. The second layer of wrap yarn embroidered in the middle of the upper is partially embroidered over the trailing second layer of wrap yarn to form a third layer of wrap yarn that visually appears as a fan-shaped pattern.
Example 2:
as shown in fig. 2, the inner periphery of the notch 4 of the upper body 1 is provided with an inner ring 2 for tying a shoelace, and in addition to embodiment 1, the outer periphery of the upper body 1 is provided with an outer ring 3, and the outer ring 3 is integrally connected with the upper body 1. When the shoe finished product is manufactured, the outer ring 3 can be embedded into the sole, the outer ring 3 serves as a reinforcing rib arranged between the vamp and the sole, the tensile force applied to the joint between the vamp and the sole can be dispersed in the using process of the shoe, and the opening is avoided. The test result shows that the maximum tensile force which can be borne between the vamp and the sole after the outer ring 3 is additionally arranged is improved by 40-70%.
Example 3:
the upper thread and the bottom thread made of terylene materials and the fasciated yarn made of terylene-coated terylene materials are selected as production materials, the upper thread and the bottom thread embroider the fasciated yarn on the hot melt lining by utilizing a computer winding embroidery machine according to a sawtooth embroidery stitch method to form the vamp, and the embroidery layer number, the pattern and the stitch of the vamp are shown in figure 2. The embroidered vamp is put into a hot melt adhesive machine for dissolution and shaping, and the result shows that when the temperature is set to be 200 ℃, the hot melt lining is completely dissolved when the temperature is close to 9 s. After the vamp is taken out, the space structure is stable, and all indexes meet the production standard.
The above-mentioned embodiments only express the specific embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (10)
1. A method for manufacturing a computer embroidery formed vamp is characterized in that: comprises the following steps of (a) carrying out,
s1, designing a plane template of the computer embroidery forming vamp:
adopting a last-sticking flattening method to design a vamp plane sample plate with a certain foot length;
s2, designing embroidery patterns of the computer embroidery forming vamp:
scanning the vamp plane sample plate designed in the step S1 and storing the vamp plane sample plate as a BMP or JPEG format picture, loading the picture into computer embroidery pattern design software, and designing the computer embroidery forming vamp embroidery pattern by selecting a plain knitting tool;
s3, embroidering on the upper by using a computer embroidery forming machine:
embroidering the wrapped yarn on the hot melt liner according to the pattern designed in the step S2 to form a vamp by using a computer winding embroidery machine to enable the upper thread and the bottom thread to form a lock stitch;
s4, performing post finishing on the computer embroidery formed vamp:
and (3) carrying out hot melt lining dissolving and setting finishing on the computer embroidery molded vamp after embroidery production by using a hot melt adhesive machine, wherein the dissolving and setting temperature is 170-210 ℃, and the time is 8-13 s.
2. The method for making a computer embroidered molded upper according to claim 1, wherein the method comprises the following steps: the upper thread is made of polyester yarns.
3. The method for making a computer embroidered molded upper according to claim 1, wherein the method comprises the following steps: the bottom thread is made of polyester yarns.
4. The method for making a computer embroidered molded upper according to claim 1, wherein the method comprises the following steps: the wrapping yarn is polyester wrapping yarn.
5. The method for making a computer embroidered molded upper according to claim 1, wherein the method comprises the following steps: the computer winding embroidery machine enables the upper thread and the bottom thread to embroider the wrapping yarn on the hot melt lining according to a sawtooth embroidery stitch method to form the vamp.
6. The method for making a computer embroidered molded upper according to claim 1, wherein the method comprises the following steps: the upper embroidery pattern designed by the computerized embroidery pattern design software in step S2 is a pattern having at least a three-layer structure.
7. The method for making a computer embroidered molded shoe upper according to claim 6, wherein the method comprises the following steps: the computer winding embroidery machine in step S3 forms the upper by embroidering wrapping yarn on the hot melt interlining in layers.
8. The method for making a computer embroidered molded shoe upper according to claim 6, wherein the method comprises the following steps: the multi-layer wrapping yarn forms patterns on the surface of the computer embroidery formed vamp.
9. The method for making a computer embroidered molded upper according to claim 1, wherein the method comprises the following steps: the computer embroidery formed vamp after the embroidery production is dissolved and shaped by using a hot melt adhesive machine at the temperature of 190 ℃ for 10 s.
10. The method for making a computer embroidered molded upper according to claim 1, wherein the method comprises the following steps: the computer embroidery formed vamp is characterized in that an outer ring (3) is arranged on the outer periphery of a vamp body (1) of the computer embroidery formed vamp, a notch (4) is arranged in the middle of the vamp body (1), and an inner ring (2) is arranged on the inner periphery of the notch (4).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710707474.3A CN107460666B (en) | 2017-08-17 | 2017-08-17 | Method for manufacturing computer embroidery formed vamp |
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| CN201710707474.3A CN107460666B (en) | 2017-08-17 | 2017-08-17 | Method for manufacturing computer embroidery formed vamp |
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| CN107460666B true CN107460666B (en) | 2020-06-09 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108851348A (en) * | 2018-06-27 | 2018-11-23 | 安踏（中国）有限公司 | A kind of vamp product, preparation method and its application |
| CN110004611A (en) * | 2019-04-16 | 2019-07-12 | 林淳爽 | The stereo embroidery method and embroidery article that computer embroidery coil solid matter is stacked |
| CN112529113B (en) * | 2020-12-30 | 2021-12-14 | 江苏惟妙纺织科技有限公司 | Embroidery production control method and system |
| CN113106646B (en) * | 2021-04-16 | 2022-02-22 | 绍兴柯桥区归零纺织品有限公司 | Production process of mixed embroidery fabric |
Citations (3)
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|---|---|---|---|---|
| CN104544737A (en) * | 2013-10-23 | 2015-04-29 | 晋江市达亿经编织造有限公司 | Novel vamp manufacturing method |
| CN205728394U (en) * | 2016-06-13 | 2016-11-30 | 信泰(福建)科技有限公司 | A kind of vamp of belt loop eye protection |
| CN106948107A (en) * | 2017-05-18 | 2017-07-14 | 福建永信数控科技股份有限公司 | A kind of embroidered instep production technology |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE102015219614A1 (en) * | 2015-10-09 | 2017-04-13 | Adidas Ag | Shoeless shoe |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104544737A (en) * | 2013-10-23 | 2015-04-29 | 晋江市达亿经编织造有限公司 | Novel vamp manufacturing method |
| CN205728394U (en) * | 2016-06-13 | 2016-11-30 | 信泰(福建)科技有限公司 | A kind of vamp of belt loop eye protection |
| CN106948107A (en) * | 2017-05-18 | 2017-07-14 | 福建永信数控科技股份有限公司 | A kind of embroidered instep production technology |
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