CN107460437A - The preparation method of metal mask plate, package assembling and OLED display screen - Google Patents

The preparation method of metal mask plate, package assembling and OLED display screen Download PDF

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Publication number
CN107460437A
CN107460437A CN201710805050.0A CN201710805050A CN107460437A CN 107460437 A CN107460437 A CN 107460437A CN 201710805050 A CN201710805050 A CN 201710805050A CN 107460437 A CN107460437 A CN 107460437A
Authority
CN
China
Prior art keywords
metal mask
mask plate
groove
substrate
interval body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710805050.0A
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Chinese (zh)
Inventor
姜亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen China Star Optoelectronics Semiconductor Display Technology Co Ltd
Original Assignee
Shenzhen China Star Optoelectronics Semiconductor Display Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen China Star Optoelectronics Semiconductor Display Technology Co Ltd filed Critical Shenzhen China Star Optoelectronics Semiconductor Display Technology Co Ltd
Priority to CN201710805050.0A priority Critical patent/CN107460437A/en
Publication of CN107460437A publication Critical patent/CN107460437A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/04Coating on selected surface areas, e.g. using masks
    • C23C14/042Coating on selected surface areas, e.g. using masks using masks
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/841Self-supporting sealing arrangements
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass

Abstract

The invention discloses the preparation method of a kind of metal mask plate, package assembling and OLED display screen, the metal mask plate is used for and substrate fitting, the substrate includes the interval body being arranged on binding face, and the binding face of the metal mask plate is provided with groove, and the groove houses the interval body.The metal mask plate of the present invention be bonded with substrates into intimate, eliminates the gap that the interval body of substrate is brought, so as to reduce the region that plated film extends out, pixel is interregional after reduction film forming interfere caused by colour mixture incidence, raising product quality.

Description

The preparation method of metal mask plate, package assembling and OLED display screen
Technical field
The present invention relates to display technology field, more particularly to a kind of metal mask plate, package assembling and OLED display screen Preparation method.
Background technology
With the rapid development of Display Technique, flat-panel monitor is widely used to every field.At present, organic electroluminescence is sent out Optical device (Organic Light Emitting Diode, OLED) is with its self-luminous, all solid state, high-contrast, flexible etc. Advantage, turn into most potential New Type Display Devices.
The preparation generally use vacuum vapour deposition of OLED products, plating material is heated in a vacuum, evaporated, makes what is be evaporated Atom or atomic radical separate out on the relatively low substrate of temperature forms film, the quality of the stability of evaporation process to quality of forming film Have a great impact.In order to realize that colorization is shown, material corresponding to red, green, blue three primary colours is deposited respectively in pixel region, leads to Pixel region is defined frequently with mask means, i.e., one layer of very thin metal mask plate, organic material of evaporation are set above substrate Material is deposited on substrate by the opening of mask plate, so as to define pixel region.So during evaporation, metal mask plate Opening it is corresponding with the position of pixel region, do not allow the skew in the error range, otherwise occur two kinds of hairs , there is mixed color phenomenon in the situation that luminescent material coincides together.Existing substrate typically all includes interval body, is refering to Fig. 1, Fig. 1 The cross-sectional view of the embodiment of substrate one, substrate 10 include interval body 101, on the one hand in encapsulation process, ensureing Support encapsulation cover plate identical with the spacing of substrate;On the other hand the relative shifting between metal mask plate and substrate during aligning is prevented It is dynamic to scratch substrate.The side that prior art metal mask plate is bonded with substrate is plane, due to the presence of substrate interval body, metal There is larger gap in mask plate, and the tightness degree after being bonded directly affects what actual film forming area extended out after being bonded with substrate Degree.Refering to Fig. 2, Fig. 2 is the cross-sectional view of the embodiment after prior art metal mask plate is bonded with substrate, There is gap 201 in metal mask plate, when the direction of arrow X shown in Coating Materials along Fig. 2 is covered by metal after being bonded with substrate After the opening 202 of diaphragm plate, because the presence in gap 201 causes Coating Materials to extend out to the coating film area corresponding to opening 202 Other regions, actual film-forming region 203 as shown in Figure 2, the horizontal stroke of the lateral dimension b of actual film-forming region 203 than opening 202 It is big to size a, so that pixel film forming area is extended to adjacent pixel and produces colour mixture, influence product quality.
The content of the invention
The present invention solves the technical problem of the system for providing a kind of metal mask plate, package assembling and OLED display screen Preparation Method, the incidence of colour mixture between pixel region can be reduced, improve product quality.
In order to solve the above technical problems, first technical scheme that the present invention uses is:A kind of metal mask plate is provided, used It is bonded in substrate, the substrate includes the interval body being arranged on binding face, and the binding face of the metal mask plate is provided with recessed Groove, the groove house the interval body.
In order to solve the above technical problems, second technical scheme that the present invention uses is:A kind of system of package assembling is provided Preparation Method, the package assembling is prepared using any described metal mask plate of the present invention.
In order to solve the above technical problems, the 3rd technical scheme that the present invention uses is:A kind of OLED display screen is provided Preparation method, the OLED display screen include package assembling, described to prepare using any described metal mask plate of the present invention Package assembling.
The beneficial effects of the invention are as follows:The present invention designs groove in the binding face of metal mask plate, when substrate and metal are covered After diaphragm plate contact fitting completely, the groove of metal mask plate houses the interval body of substrate, is pasted with eliminating substrate with metal mask plate Caused gap during conjunction.Metal mask plate of the present invention is bonded with substrates into intimate, effectively eliminates the gap that interval body is brought, So as to reduce the region that plated film extends out, reduce after film forming that pixel is interregional and interfere caused by colour mixture incidence, improve Product quality.
Brief description of the drawings
Fig. 1 is the cross-sectional view of the embodiment of prior art substrate one;
Fig. 2 is the cross-sectional view of the embodiment after prior art metal mask plate is bonded with substrate;
Fig. 3 is the cross-sectional view of the embodiment of metal mask plate one of the present invention;
Fig. 4 is the cross-sectional view of the embodiment after metal mask plate of the present invention is bonded with substrate.
Embodiment
The present invention provides the preparation method of a kind of metal mask plate, package assembling and OLED display screen, to make the present invention's Purpose, technical scheme and technique effect definitely, it is clear, the present invention is described in more detail below, it should be understood that herein Described specific implementation regulations are only used for explaining the present invention, are not intended to limit the present invention.
The present invention provides a kind of metal mask plate, and the metal mask plate includes mask pattern and is arranged on the recessed of binding face Groove.In a wherein embodiment, the metal mask plate is used to be bonded with substrate, in vacuum vapour deposition as underlay substrate Mask plate.Wherein, mask pattern is used for the pixel region for defining substrate, specifically, the organic material evaporated in vacuum vapour deposition Material is deposited on substrate by the mask pattern of mask plate, so as to define pixel region.In general, substrate includes being arranged on patch Interval body on conjunction face, wherein it can also be cylinder that the interval body, which can be spherosome,.
For the mask plate of clear explanation present embodiment, illustrated so that the interval body of substrate is cylinder as an example.Ginseng Fig. 3 is read, Fig. 3 is the cross-sectional view of the embodiment of metal mask plate one of the present invention.In the present embodiment, metal mask Plate 30 includes groove 301 and mask pattern 302, and groove 301 is arranged on binding face.Wherein, groove 301 and mask pattern 302 Number and location can be designed according to actual conditions, be not specifically limited herein.The metal mask plate 30 is made in vacuum vapour deposition For the mask plate of substrate, for being bonded with substrate, the pixel region of substrate is defined by the mask pattern 302 of metal mask plate 30 Domain.Mask pattern 30 can be circular, polygon or other irregular shapes, can be designed according to actual conditions, do not done herein It is specific to limit.
With reference to Fig. 1 and Fig. 3, substrate 10 includes the interval body 101 being arranged on binding face, wherein, substrate 10 includes TFT (Thin Film Transistor, thin film transistor (TFT)) substrate, is not specifically limited herein.Wherein, groove 301 is covered positioned at metal The binding face of diaphragm plate 30, when the pixel region of substrate is defined using vacuum vapour deposition, metal mask plate 30 passes through binding face and base The contact fitting of plate 10.After metal mask plate 30 contacts fitting completely with substrate 10, the groove 301 of metal mask plate 30 houses base The interval body 101 of plate 10, to eliminate caused gap when substrate 10 is bonded with metal mask plate 30, make metal mask plate 30 Mask pattern 302 is brought into close contact with substrate 10, so as to effectively prevent the plating material evaporated during evaporation from passing through metal mask plate 30 caused interstitial diffusions when being bonded with substrate 10 are to other regions.
In order to more intuitively illustrate by way of metal mask plate defines the pixel region of substrate, it is refering to Fig. 4, Fig. 4 Metal mask plate of the present invention be bonded with substrate after an embodiment cross-sectional view.The metal mask of present embodiment Plate is bonded with substrates into intimate, and when defining pixel region using vapour deposition method, the plating material of evaporation passes through figure along the signified directions of arrow Y The opening that mask pattern 401 shown in 4 is formed is deposited on the position of mask pattern 401, so as to form pixel region, such as Fig. 4 institutes The actual film-forming region 402 shown.Here, it should be noted that specific restriction, arrow Y institutes are not done in the direction of plating material deposition The direction of finger is one of embodiment.The lateral dimension of actual film-forming region 402 and the horizontal chi of mask pattern 401 Very little size is almost the same, can reduce the region that plated film extends out to greatest extent, reduces the interregional phase of pixel after film forming The mutually incidence of colour mixture caused by interference, improves product quality.
In the present embodiment, in order to ensure that the groove 301 of metal mask plate 30 can house the interval body of substrate 10 101, the size of groove 301 is bigger than the size of interval body 101.In a wherein embodiment, meeting the chi of groove 301 On the premise of the very little size than interval body 101 is big, the size of groove 301 must be controlled in certain range of tolerable variance, so as to keep away Exempt to occur interval body 101 and the movement of relative position is done in groove 301 so that mask pattern 302 and substrate produce deviation when aligning Situation.It is preferred that when interval body 101 is embedded into groove 30 just, can effectively eliminate between interval body 101 brings Gap, so as to reduce the region that plated film extends out to greatest extent.In a specific embodiment, in order that interval body 101 is more Quickly and easily it is embedded into groove 301, while makes the insertion combination of groove 301 of interval body 101 closer, the chi of groove 301 The size of very little interval body 101 is big 3 μm -5 μm.The size of groove 301 can design as the case may be, not do specific limit herein It is fixed.
In other embodiments, to be multiple, position is evenly arranged number of recesses, and the quantity of interval body and position with it is recessed The quantity of groove and position correspond, so that it is guaranteed that more solid and reliable fitting.Alternatively, the groove of metal mask plate can be with It can also be blind hole for through hole, can as the case may be design, be not specifically limited herein.
With continued reference to Fig. 3 and Fig. 1, in present embodiment, lead to overetched technology on the binding face of metal mask plate 30 Prepare the one-to-one groove 301 of interval body 101 with substrate 10.By the shape of exposure imaging technical definition groove 301 and Position, then groove 301 is formed by etching technique.In a wherein embodiment, groove is prepared by dry etching technology 301, it is the materials such as free radical using gas molecule or its caused ion specifically, to passing through exposure on metal mask plate 30 The material covered on the groove 301 of photodevelopment technical definition carries out physically hitting sputter to remove the material of required etching part Material.In another embodiment, groove 301 is prepared by wet etch techniques, specifically, using chemical solution, via chemistry Reaction reaches the purpose of etching.Generally in wet etching reaction, the chemical solution of most-often used acid etching, such as hydrofluoric acid or nitre Acid;Alkaline solution can also be used.It is generally desirable to specific etchant is selected according to the material of metal mask plate 30, It is not specifically limited herein.
Prior art is different from, present embodiment designs groove in the binding face of metal mask plate, when substrate and metal are covered After diaphragm plate contact fitting completely, the groove of metal mask plate houses the interval body of substrate, is pasted with eliminating substrate with metal mask plate Caused gap during conjunction.Present embodiment metal mask plate is bonded with substrates into intimate, effectively eliminates what interval body was brought Gap, so as to reduce the region that plated film extends out, reduce after film forming that pixel is interregional and interfere caused by colour mixture incidence, Improve product quality.
In another particular embodiment of the invention, the substrate prepared using the metal mask plate of any of the above-described embodiment is led to Cross encapsulation technology and form package assembling, such as increase packaging plastic and cap packaging technology flow, so as to which substrate be fixed Sealing, plays a part of protective substrate.
Prior art is different from, present embodiment designs groove in the binding face of metal mask plate, when substrate and metal are covered After diaphragm plate contact fitting completely, the groove of metal mask plate houses the interval body of substrate, is pasted with eliminating substrate with metal mask plate Caused gap during conjunction.The metal mask plate of present embodiment is bonded with substrates into intimate, is effectively eliminated interval body and is brought Gap, so as to reduce the region that plated film extends out, reduce after film forming that pixel is interregional and interfere caused by colour mixture generation Rate, improve product quality.
In another specific embodiment, OLED display screen includes package assembling, can use any of the above-described implementation The metal mask plate of mode prepares the package assembling.The different pixel regions of the OLED display screen prepared using preceding method The situation that colour mixture occurs in domain is seldom, and display color is more homogeneous.In actual applications, the OLED display screen of present embodiment is often made For the display screen of intelligent television, smart mobile phone and tablet personal computer.
Prior art is different from, is mixed between the pixel region of the OLED display screen prepared by the preparation method of present embodiment The incidence of color is smaller, and the display color of display screen is more homogeneous, improves product quality.
Embodiments of the present invention are the foregoing is only, not thereby limit the scope of patent protection of the present invention, every profit The equivalent structure or equivalent flow conversion made with description of the invention and accompanying drawing content, or directly or indirectly it is used in other phases The technical field of pass, is included within the scope of the present invention.

Claims (10)

1. a kind of metal mask plate, for being bonded with substrate, the substrate includes the interval body being arranged on binding face, its feature It is, the binding face of the metal mask plate is provided with groove, and the groove houses the interval body.
2. metal mask plate according to claim 1, it is characterised in that chi of the size of the groove than the interval body It is very little big.
3. metal mask plate according to claim 1, it is characterised in that chi of the size of the groove than the interval body It is very little big 3 μm -5 μm.
4. metal mask plate according to claim 1, it is characterised in that the quantity of the groove and position and the interval The quantity of body and position correspond.
5. metal mask plate according to claim 1, it is characterised in that the groove is through hole.
6. metal mask plate according to claim 1, it is characterised in that the groove is blind hole.
7. metal mask plate according to claim 1, it is characterised in that the groove is prepared by etching technique.
8. metal mask plate according to claim 7, it is characterised in that the etching technique includes dry ecthing and wet corrosion Carve.
A kind of 9. preparation method of package assembling, it is characterised in that using any described metal mask plates of claim 1-8 come Prepare the package assembling.
10. a kind of preparation method of OLED display screen, it is characterised in that the OLED display screen includes package assembling, using power Profit requires any described metal mask plates of 1-8 to prepare the package assembling.
CN201710805050.0A 2017-09-08 2017-09-08 The preparation method of metal mask plate, package assembling and OLED display screen Pending CN107460437A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710805050.0A CN107460437A (en) 2017-09-08 2017-09-08 The preparation method of metal mask plate, package assembling and OLED display screen

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710805050.0A CN107460437A (en) 2017-09-08 2017-09-08 The preparation method of metal mask plate, package assembling and OLED display screen

Publications (1)

Publication Number Publication Date
CN107460437A true CN107460437A (en) 2017-12-12

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107904554A (en) * 2018-01-02 2018-04-13 京东方科技集团股份有限公司 Mask plate and its manufacture method, mask assembly and evaporation coating device
CN108866479A (en) * 2018-07-25 2018-11-23 京东方科技集团股份有限公司 Mask plate and mask assembly
CN110911466A (en) * 2019-11-29 2020-03-24 京东方科技集团股份有限公司 Substrate and preparation method thereof, preparation method of mother board, mask and evaporation device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020025406A1 (en) * 2000-08-25 2002-02-28 Nec Corporation Metal mask structure and method for maufacturing thereof
CN202658217U (en) * 2012-04-19 2013-01-09 彩虹(佛山)平板显示有限公司 Mask plate for OLED (Organic Light Emitting Diode) evaporation
JP2014148758A (en) * 2013-01-11 2014-08-21 Dainippon Printing Co Ltd Metal mask and metal mask manufacturing method
CN105714249A (en) * 2016-04-19 2016-06-29 上海和辉光电有限公司 Mask plate, evaporation device and evaporation method
CN106328831A (en) * 2016-10-14 2017-01-11 京东方科技集团股份有限公司 Laminating board, display panel, preparing method and display device thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020025406A1 (en) * 2000-08-25 2002-02-28 Nec Corporation Metal mask structure and method for maufacturing thereof
CN202658217U (en) * 2012-04-19 2013-01-09 彩虹(佛山)平板显示有限公司 Mask plate for OLED (Organic Light Emitting Diode) evaporation
JP2014148758A (en) * 2013-01-11 2014-08-21 Dainippon Printing Co Ltd Metal mask and metal mask manufacturing method
CN105714249A (en) * 2016-04-19 2016-06-29 上海和辉光电有限公司 Mask plate, evaporation device and evaporation method
CN106328831A (en) * 2016-10-14 2017-01-11 京东方科技集团股份有限公司 Laminating board, display panel, preparing method and display device thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107904554A (en) * 2018-01-02 2018-04-13 京东方科技集团股份有限公司 Mask plate and its manufacture method, mask assembly and evaporation coating device
CN108866479A (en) * 2018-07-25 2018-11-23 京东方科技集团股份有限公司 Mask plate and mask assembly
CN110911466A (en) * 2019-11-29 2020-03-24 京东方科技集团股份有限公司 Substrate and preparation method thereof, preparation method of mother board, mask and evaporation device
US11462492B2 (en) 2019-11-29 2022-10-04 Chengdu Boe Optoelectronics Technology Co., Ltd. Substrate and method of manufacturing the same, method of manufacturing motherboard, mask and evaporation device

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