CN107459770A - A kind of high-termal conductivity polyether-ether-ketone composite material and preparation method thereof - Google Patents

A kind of high-termal conductivity polyether-ether-ketone composite material and preparation method thereof Download PDF

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CN107459770A
CN107459770A CN201710700940.5A CN201710700940A CN107459770A CN 107459770 A CN107459770 A CN 107459770A CN 201710700940 A CN201710700940 A CN 201710700940A CN 107459770 A CN107459770 A CN 107459770A
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ether
ketone
polyether
composite material
parts
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CN107459770B (en
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侯天武
赵琴
佘国华
白海清
文仕敏
周杰
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Yibin Tianyuan Group Co Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08K3/34Silicon-containing compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
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    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/08Materials not undergoing a change of physical state when used
    • C09K5/14Solid materials, e.g. powdery or granular
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/382Boron-containing compounds and nitrogen
    • C08K2003/385Binary compounds of nitrogen with boron
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
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    • C08K2201/004Additives being defined by their length
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
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    • C08L2201/00Properties
    • C08L2201/04Antistatic
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Abstract

The present invention relates to a kind of special engineering plastics, specifically disclose a kind of high-termal conductivity polyether-ether-ketone composite material, are made up of the raw material of following parts by weight:60~75 parts of polyether-ether-ketone, 5~10 parts of carborundum, 5~10 parts of boron nitride, 10~20 parts of basalt fibre, 0.5~1 part of antioxidant;The present invention is used as compounding heat filling using polyether-ether-ketone as matrix, using carborundum, boron nitride, basalt fibre;Wherein carborundum, boron nitride have high thermal conductivity, the certain draw ratio of basalt fibre, can function well as bridge joint effect, be advantageous to the formation of heat conduction network;Heat filling compounds according to certain proportioning, plays a part of the heat conductivility that collaboration improves composite;Composite prepared by the present invention has the characteristics that high-termal conductivity, high intensity, high stability, disclosure satisfy that the requirement under the harsh conditions such as high temperature;Because basalt fibre cost is relatively low, the preparation cost of thermal conductivity polyether-ether-ketone composite material is reduced, can be widely applied to industrialize.

Description

A kind of high-termal conductivity polyether-ether-ketone composite material and preparation method thereof
Technical field
The present invention relates to a kind of special engineering plastics, especially a kind of high-termal conductivity polyether-ether-ketone composite material.
Background technology
Special engineering plastics are also known as high performance engineering plastics, are that one kind is mainly used in high-tech sector, with excellent The high polymer material of combination property, long-term use of temperature more than 150 DEG C.Special engineering plastics have high specific strength, height heat-resisting The good characteristics such as grade, in recent years, the research of special engineering plastics have obtained development at full speed, industrialized special engineered Plastics kind is various, and principal item has:Polyimide resin (PI), PAEK (PAEK) etc..The use of special engineering plastics Although amount can not be compared with general-purpose plastics, because it has excellent performance, in Aero-Space, automobile, electronics, nuclear energy There is irreplaceable status Deng field.Polyether-ether-ketone (PEEK) is most typical material in PAEK (PAEK), is had excellent Different combination property, product properties can be obviously improved after substituting other materials in many fields.Polyether-ether-ketone is with its excellent machine The universality energy such as tool performance, wearability, chemical-resistant, radiation resistance, heat-resisting quantity and anti-flammability, is gradually answered at present For fields such as Aero-Space, automobile, the energy.At present, polyether-ether-ketone resin causes it to lead due to lacking effective filler composition Hot property and antistatic property are bad, so as to limit it in the high-tech sectors such as electronic apparatus, heat exchange engineering, Chemical Engineering Extensive use.Therefore, it is at present urgently by developing a kind of high-termal conductivity polyether-ether-ketone composite material from suitable filler Solve the problems, such as.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of by filler raising polyether-ether-ketone thermal conductivity and antistatic The high-termal conductivity polyether-ether-ketone composite material of performance.
The technical solution adopted for the present invention to solve the technical problems is:A kind of high-termal conductivity polyether-ether-ketone composite material, It is made up of the raw material of following parts by weight:60~75 parts of polyether-ether-ketone, 5~10 parts of carborundum, 5~10 parts of boron nitride, basalt are fine Tie up 10~20 parts, 0.5~1 part of antioxidant.
Preferably, the polyether-ether-ketone, carborundum, boron nitride particle diameter are 15~20 μm.
Preferably, the basalt fibre is chopped fiber.
Preferably, the basalt fibre is 8~10mm chopped fiber.
A kind of preparation method of high-termal conductivity polyether-ether-ketone composite material, comprises the following steps:
(1) dry:The raw material of the high-termal conductivity polyether-ether-ketone composite material described in claim 1 is provided, respectively by polyethers Ether ketone, carborundum, boron nitride, basalt fibre dry 5-6h at a temperature of 180~190 DEG C;
(2) mix:Dried ether ether ketone, carborundum, boron nitride, basalt fibre and antioxidant are well mixed;
(3) melt molding:Mixed raw material is put into mould, is forced into 10~20min of pressurize after 2~3MPa, then 3~4h of heat-insulation pressure keeping at a temperature of being heated to 380-400 DEG C, then pressure release are stripped after being cooled to 80~90 DEG C, the shaping after the demoulding Material is again heated to 270~280 DEG C of 2~3h of insulation, produces high-termal conductivity polyether-ether-ketone composite material.
Preferably, high-speed mixer is selected in step (2) mixing, and it is 900~1000r/ to control high-speed mixer rotating speed Min mixes 20~30min.
The beneficial effects of the invention are as follows:The present invention is using polyether-ether-ketone as matrix, with carborundum, boron nitride, basalt fibre As compounding heat filling;Wherein carborundum, boron nitride have high thermal conductivity, and the certain draw ratio of basalt fibre can be very Bridge joint effect is played well, is advantageous to the formation of heat conduction network.Heat filling compounds according to certain proportioning, plays collaboration and improves The effect of the heat conductivility of composite;High-termal conductivity polyether-ether-ketone composite material prepared by the present invention has high-termal conductivity, height The features such as intensity, high stability, it disclosure satisfy that the requirement under the harsh conditions such as high temperature;Because basalt fibre cost is relatively low, The preparation cost of thermal conductivity polyether-ether-ketone composite material is reduced, can be widely applied to industrialize.
Brief description of the drawings
Fig. 1 is influence of the basalt fibre amount to PEEK composite pyroconductivities.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples.
A kind of high-termal conductivity polyether-ether-ketone composite material, is made up of the raw material of following parts by weight:60~75 parts of polyether-ether-ketone, 5~10 parts of carborundum, 5~10 parts of boron nitride, 10~20 parts of basalt fibre, 0.5~1 part of antioxidant.The polyether-ether-ketone, carbon SiClx, boron nitride particle diameter are 15~20 μm.15~20 μm of raw material particle size to reach the homogeneous mesh of homogeneous in preparation process , the preparation for follow-up high-termal conductivity polyether-ether-ketone composite material provides basis.The basalt fibre is 8~10mm short fibre Dimension, raw material mixing is not only improved, and can functions well as bridge joint effect, is advantageous to the formation of heat conduction network, improves polyether-ether-ketone The heat conductivility of composite.The density of polyether-ether-ketone is 1.30g/cm3, the conventional antioxidant of antioxidant selection.
A kind of preparation method of high-termal conductivity polyether-ether-ketone composite material, comprises the following steps:
(1) dry:The raw material of the high-termal conductivity polyether-ether-ketone composite material described in claim 1 is provided, respectively by polyethers Ether ketone, carborundum, boron nitride, basalt fibre dry 5-6h at a temperature of 180~190 DEG C, moisture content is less than 40ppm;
(2) mix:Dried ether ether ketone, carborundum, boron nitride, basalt fibre and antioxidant are added mixed at a high speed Control high-speed mixer rotating speed to mix 20~30min for 900~1000r/min in conjunction machine to be well mixed.
(3) melt molding:Mixed raw material is put into mould, is forced into 10~20min of pressurize after 2~3MPa, then 3~4h of heat-insulation pressure keeping at a temperature of being heated to 380-400 DEG C, then pressure release are stripped after being cooled to 80~90 DEG C, the shaping after the demoulding Material is again heated to 270~280 DEG C of 2~3h of insulation, produces high-termal conductivity polyether-ether-ketone composite material.
Carborundum, boron nitride, basalt fibre can be played synergy by the present invention as heat filling, be significantly improved PEEK heat conductivility.In order to study influence of the basalt fibre content to PEEK composite pyroconductivities, polyethers is chosen Ether ketone 70g, carborundum 10g, boron nitride 5g, antioxidant 1g, then be separately added into basalt fibre 0g, 3g, 5g, 10g, 15g, 20g, 25g, 30g, 35g, 40g, 45g are prepared into PEEK composites, testing thermal conductivity, as a result as shown in Figure 1, it can be seen that:With The increase of basalt fibre dosage, the pyroconductivity of the composite is in rising trend, when basalt fibre dosage be 10~ During 20g, pyroconductivity rising is relatively stable and maximum, up to 0.9W/m DEG C, and as basalt fibre dosage further increases Add, and during more than 20g, pyroconductivity declines then and progressively.Found by studying, this is due to that basalt fibre dosage is relatively low When, basalt fibre and carborundum, boron nitride particles are each wrapped up by PEEK resins, and contact is seldom to each other so that composite wood Expect that pyroconductivity is low;With the increase of basalt fibre dosage, basalt fibre and carborundum, boron nitride particles are by PEEK resins The degree of parcel reduces, and system is internally formed the ability enhancing of thermal conducting path so that and composite pyroconductivity increases, but when profound After military rock fiber consumption is more than 20g, disorderly and unsystematic, can not to be formed on direction of heat flow effective chain is disperseed in intrinsic silicon, The increase of thermal conductivity factor is limited, so making the pyroconductivity of its composite have progressively downward trend.Therefore, height of the present invention is led Basalt fibre dosage can play its optimal excellent properties, fully at 10~20 parts in hot polyether-ether-ketone composite material Bridge joint effect is played, and carborundum and boron nitride particles isolated and that thermal conductivity is high are connected, significantly improves height The pyroconductivity of thermal conductivity polyether-ether-ketone composite material.
Embodiment 1:
(1) dry:Weigh 65 parts of polyether-ether-ketone, 10 parts of carborundum, 10 parts of boron nitride, 8~10mm basalt fibre 14 Part, 1 part of antioxidant, polyether-ether-ketone, carborundum, boron nitride, basalt fibre are dried into 5h at a temperature of 180 DEG C respectively, make to contain Water rate is less than 40ppm;
(2) mix:Dried ether ether ketone, carborundum, boron nitride, basalt fibre and antioxidant are added mixed at a high speed High-speed mixer rotating speed is controlled to be well mixed for 900~1000r/min mixing 30min in conjunction machine.
(3) melt molding:Mixed raw material is put into mould, pressurize 10min after 3MPa is forced into, is again heated to Heat-insulation pressure keeping 3.5h at a temperature of 390 DEG C, then pressure release are stripped after being cooled to 80 DEG C, and the moulding material after the demoulding is again heated to 280 DEG C insulation 2h, produce high-termal conductivity polyether-ether-ketone composite material.
Embodiment 2:
(1) dry:Weigh 69 parts of polyether-ether-ketone, 10 parts of carborundum, 10 parts of boron nitride, 10 parts of basalt fibre, antioxidant 1 Part, polyether-ether-ketone, carborundum, boron nitride, basalt fibre are dried into 5.5h at a temperature of 190 DEG C respectively, are less than moisture content 40ppm;The polyether-ether-ketone, carborundum, boron nitride particle diameter are 15~20 μm;
(2) mix:Dried ether ether ketone, carborundum, boron nitride, basalt fibre and antioxidant are added mixed at a high speed High-speed mixer rotating speed is controlled to be well mixed for 900~1000r/min mixing 20min in conjunction machine.
(3) melt molding:Mixed raw material is put into mould, pressurize 20min after 2.5MPa is forced into, is again heated to Heat-insulation pressure keeping 4h at a temperature of 380 DEG C, then pressure release are stripped after being cooled to 90 DEG C, and the moulding material after the demoulding is again heated to 270 DEG C 3h is incubated, produces high-termal conductivity polyether-ether-ketone composite material.
Embodiment 3:
(1) dry:Weigh 74.5 parts of polyether-ether-ketone, 5 parts of carborundum, 10 parts of boron nitride, 10 parts of basalt fibre, antioxidant 0.5 part, polyether-ether-ketone, carborundum, boron nitride, basalt fibre are dried into 6h at a temperature of 185 DEG C respectively, are less than moisture content 40ppm;
(2) mix:Dried ether ether ketone, carborundum, boron nitride, basalt fibre and antioxidant are added mixed at a high speed High-speed mixer rotating speed is controlled to be well mixed for 900~1000r/min mixing 25min in conjunction machine.
(3) melt molding:Mixed raw material is put into mould, pressurize 10min after 3MPa is forced into, is again heated to Heat-insulation pressure keeping 3.5h at a temperature of 390 DEG C, then pressure release are stripped after being cooled to 80 DEG C, and the moulding material after the demoulding is again heated to 280 DEG C insulation 2h, produce high-termal conductivity polyether-ether-ketone composite material.
Embodiment 4:
(1) dry:Weigh 74 parts of polyether-ether-ketone, 8 parts of carborundum, 5 parts of boron nitride, 12 parts of basalt fibre, antioxidant 1 Part, polyether-ether-ketone, carborundum, boron nitride, basalt fibre are dried into 5-6h at a temperature of 180~190 DEG C respectively, make moisture content Less than 40ppm;
(2) mix:Dried ether ether ketone, carborundum, boron nitride, basalt fibre and antioxidant are added mixed at a high speed Control high-speed mixer rotating speed to mix 20~30min for 900~1000r/min in conjunction machine to be well mixed.
(3) melt molding:Mixed raw material is put into mould, pressurize 10min after 2MPa is forced into, is again heated to Heat-insulation pressure keeping 3h at a temperature of 400 DEG C, then pressure release are stripped after being cooled to 80 DEG C, and the moulding material after the demoulding is again heated to 275 DEG C 2.6h is incubated, produces high-termal conductivity polyether-ether-ketone composite material.
Embodiment 5:
(1) dry:Weigh 66 parts of polyether-ether-ketone, 10 parts of carborundum, 8 parts of boron nitride, 15 parts of basalt fibre, antioxidant 1 Part, polyether-ether-ketone, carborundum, boron nitride, basalt fibre are dried into 6h at a temperature of 185 DEG C respectively, are less than moisture content 40ppm;
(2) mix:Dried ether ether ketone, carborundum, boron nitride, basalt fibre and antioxidant are added mixed at a high speed High-speed mixer rotating speed is controlled to be well mixed for 900~1000r/min mixing 25min in conjunction machine.
(3) melt molding:Mixed raw material is put into mould, pressurize 10min after 3MPa is forced into, is again heated to Heat-insulation pressure keeping 3.5h at a temperature of 390 DEG C, then pressure release are stripped after being cooled to 80 DEG C, and the moulding material after the demoulding is again heated to 280 DEG C insulation 2h, produce high-termal conductivity polyether-ether-ketone composite material.
Embodiment 6:
(1) dry:Weigh 69 parts of polyether-ether-ketone, 5 parts of carborundum, 5 parts of boron nitride, 20 parts of basalt fibre, antioxidant 1 Part, polyether-ether-ketone, carborundum, boron nitride, basalt fibre are dried into 5h at a temperature of 180 DEG C respectively, are less than moisture content 40ppm;
(2) mix:Dried ether ether ketone, carborundum, boron nitride, basalt fibre and antioxidant are added mixed at a high speed High-speed mixer rotating speed is controlled to be well mixed for 900~1000r/min mixing 30min in conjunction machine.
(3) melt molding:Mixed raw material is put into mould, pressurize 10min after 3MPa is forced into, is again heated to Heat-insulation pressure keeping 3.5h at a temperature of 390 DEG C, then pressure release are stripped after being cooled to 80 DEG C, and the moulding material after the demoulding is again heated to 280 DEG C insulation 2h, produce high-termal conductivity polyether-ether-ketone composite material.
The high-termal conductivity polyether-ether-ketone composite material obtained to embodiment 1-6 carries out performance test, as a result as shown in the table, It can be seen that the high-termal conductivity polyether-ether-ketone composite material for preparing of the present invention, pyroconductivity is more than 0.86 and stably;Bending die Amount reaches more than 22GPa, and IZOD impact strengths are not less than 8.52kJ/m2, show higher intensity;Heat distortion temperature is at 379 DEG C More than, there is stronger heat resistance.
The performance of the high-termal conductivity polyether-ether-ketone composite material of table 1
Sequence number Pyroconductivity (W/m DEG C) Bending modulus (GPa) IZOD impact strengths (kJ/m2) Heat distortion temperature (DEG C)
Example 1 0.89 22 8.52 380
Example 2 0.86 23 8.45 380
Example 3 0.86 22 8.92 379
Example 4 0.88 24 9.05 382
Example 5 0.90 24 9.85 383
Example 6 0.87 25 10.3 385

Claims (6)

1. a kind of high-termal conductivity polyether-ether-ketone composite material, it is characterised in that be made up of the raw material of following parts by weight:Polyether-ether-ketone 60~75 parts, 5~10 parts of carborundum, 5~10 parts of boron nitride, 10~20 parts of basalt fibre, 0.5~1 part of antioxidant.
A kind of 2. high-termal conductivity polyether-ether-ketone composite material according to claim 1, it is characterised in that the polyethers ether Ketone, carborundum, boron nitride particle diameter are 15~20 μm.
3. a kind of high-termal conductivity polyether-ether-ketone composite material according to claim 1, it is characterised in that the basalt is fine Tie up as chopped fiber.
4. a kind of high-termal conductivity polyether-ether-ketone composite material according to claim 3, it is characterised in that the basalt is fine Tie up the chopped fiber for 8~10mm.
5. a kind of preparation method of high-termal conductivity polyether-ether-ketone composite material, it is characterised in that comprise the following steps:
(1) dry:There is provided claim 1 described in high-termal conductivity polyether-ether-ketone composite material raw material, respectively by polyether-ether-ketone, Carborundum, boron nitride, basalt fibre dry 5-6h at a temperature of 180~190 DEG C;
(2) mix:Dried ether ether ketone, carborundum, boron nitride, basalt fibre and antioxidant are well mixed;
(3) melt molding:Mixed raw material is put into mould, is forced into 10~20min of pressurize after 2~3MPa, is reheated 3~4h of heat-insulation pressure keeping at a temperature of to 380-400 DEG C, then pressure release are stripped after being cooled to 80~90 DEG C, the moulding material after the demoulding 270~280 DEG C of 2~3h of insulation are again heated to, produce high-termal conductivity polyether-ether-ketone composite material.
A kind of 6. preparation method of high-termal conductivity polyether-ether-ketone composite material according to claim 5, it is characterised in that institute State step (2) mixing and select high-speed mixer, control high-speed mixer rotating speed to mix 20~30min for 900~1000r/min.
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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN108504033A (en) * 2018-03-08 2018-09-07 广东纳路纳米科技有限公司 White graphite alkene modified polyetheretherketonefiber composite material and preparation method
CN109880288A (en) * 2019-03-21 2019-06-14 中国科学院兰州化学物理研究所 A kind of polyether ether ketone self-lubricating composite material and preparation method and application
CN112934161A (en) * 2021-01-28 2021-06-11 嘉兴京能科技有限责任公司 Modified corrosion-resistant PEEK filler material for rectifying tower and production method and application thereof
CN113214600A (en) * 2021-06-18 2021-08-06 宁夏清研高分子新材料有限公司 High-thermal-conductivity polyether-ether-ketone composite material and preparation method thereof

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CN102286207A (en) * 2011-06-22 2011-12-21 四川大学 Thermoplastic polymer based thermal conductive composite and preparation method thereof
CN106243620A (en) * 2016-08-05 2016-12-21 大连路阳科技开发有限公司 A kind of polyether-ether-ketone heat-conductive composite material and its production and use

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US20070004307A1 (en) * 2005-06-30 2007-01-04 Wyss Kurt H High intensity flame resistant composites
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108504033A (en) * 2018-03-08 2018-09-07 广东纳路纳米科技有限公司 White graphite alkene modified polyetheretherketonefiber composite material and preparation method
CN109880288A (en) * 2019-03-21 2019-06-14 中国科学院兰州化学物理研究所 A kind of polyether ether ketone self-lubricating composite material and preparation method and application
CN112934161A (en) * 2021-01-28 2021-06-11 嘉兴京能科技有限责任公司 Modified corrosion-resistant PEEK filler material for rectifying tower and production method and application thereof
CN113214600A (en) * 2021-06-18 2021-08-06 宁夏清研高分子新材料有限公司 High-thermal-conductivity polyether-ether-ketone composite material and preparation method thereof
CN113214600B (en) * 2021-06-18 2022-07-12 宁夏清研高分子新材料有限公司 High-thermal-conductivity polyether-ether-ketone composite material and preparation method thereof

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