CN107457569A - A kind of gravure printing roller plug car weldering all-in-one and its processing method - Google Patents
A kind of gravure printing roller plug car weldering all-in-one and its processing method Download PDFInfo
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- CN107457569A CN107457569A CN201710590172.2A CN201710590172A CN107457569A CN 107457569 A CN107457569 A CN 107457569A CN 201710590172 A CN201710590172 A CN 201710590172A CN 107457569 A CN107457569 A CN 107457569A
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- plug
- gravure printing
- printing roller
- chuck
- weldering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacture Or Reproduction Of Printing Formes (AREA)
Abstract
The present invention relates to a kind of gravure printing roller plug car weldering all-in-one and its processing method, for by plug blank turnery into plug, and plug is welded on to the both ends of gravure printing roller, car weldering all-in-one includes lathe bed, the drive mechanism that lathe bed is provided with two coaxial chuck mechanisms and drives chuck mechanism to be axially moved along chuck, also include a lathe tool mechanism, one gravure printing roller detent mechanism and two welding machines, lathe tool mechanism is arranged on the side of chuck mechanism, and it is flexibly connected with vehicle body, for coordinating with each chuck mechanism by plug blank turnery into plug, gravure printing roller detent mechanism is arranged between two chuck mechanisms, for being positioned to gravure printing roller, two welding machines are separately positioned on two chuck mechanisms, for plug to be welded on to the both ends of gravure printing roller.Compared with prior art, the present invention has the advantages that efficiency high, cost are low, machining accuracy is high, wide adaptability.
Description
Technical field
The present invention relates to gravure printing roller manufacture field, welds all-in-one more particularly, to a kind of gravure printing roller plug car and its adds
Work method.
Background technology
Gravure printing roller, as the core component of printing machine, it is with the difference of printed packaging bag and with needing matching again
Processing and manufacturing, i.e., need to fabricate different gravure printing rollers according to different print products;The two of the gravure printing roller simultaneously
End is all needed after setting plug, the plug of shaping to be tentatively fixed on gravure printing roller both ends, and it often also has ring between gravure printing roller
Shape space, the annular space are required for filling by way of welding at present, at present, usually using car block up locomotive go out it is stifled
Head, then plug is welded on to the both ends of gravure printing roller with the stifled machine of weldering, the shortcomings that complex procedures, cost is high be present.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of efficiency high, cost
It is low, machining accuracy is high, the gravure printing roller plug car of wide adaptability weldering all-in-one and its processing method.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of gravure printing roller plug car welds all-in-one, for plug blank turnery into plug, and plug to be welded on recessed
The both ends of forme roller, including lathe bed, described lathe bed are provided with two coaxial chuck mechanisms and driving chuck mechanism along card
The drive mechanism that disk is axially moved, in addition to a lathe tool mechanism, a gravure printing roller detent mechanism and two welding machines, described lathe tool
Mechanism is arranged on the side of chuck mechanism, and is flexibly connected with vehicle body, for coordinating with each chuck mechanism by plug blank turnery
Into plug, described gravure printing roller detent mechanism is arranged between two chuck mechanisms, for being positioned to gravure printing roller, two
Individual welding machine is separately positioned on two chuck mechanisms, for plug to be welded on to the both ends of gravure printing roller.
Preferably, described chuck mechanism includes spindle motor, electric chuck, main spindle box and the master being located on main spindle box
Axle, described main shaft one end connection spindle motor, the other end connect electric chuck, described spindle motor by chuck terminal pad
It is fixed on by motor connection disk and support column on main spindle box.
Preferably, described welding machine includes being sequentially connected welder body, vertically movable bar, bar and soldering tip are moved horizontally,
Described welder body is arranged on above main spindle box, and vertically movable bar is horizontally disposed with, and is lived in a vertical direction with welder body
Dynamic connection, it is vertically arranged to move horizontally bar, and is flexibly connected in the horizontal direction with vertically movable bar, and soldering tip points to chuck mechanism
Chuck axis.
Preferably, described lathe tool mechanism includes knife rest and the lathe tool being arranged on knife rest, and described knife rest passes through feed
Mechanism is flexibly connected with vehicle body.
Preferably, described gravure printing roller detent mechanism is pair roller type detent mechanism, including lift and is disposed side by side on
Two registration rollers on lift.
Preferably, one end that described plug contacts with gravure printing roller gradually tapers up into round table-like.
The processing method of described gravure printing roller plug car weldering all-in-one, comprises the following steps:
(1) two plug blanks are clamped on the chuck of two chuck mechanisms respectively, lathe tool mechanism respectively with each chuck
Mechanism coordinates will be by plug blank turnery into plug;
(2) chuck mechanism move toward one another is driven by drive mechanism, two plugs is determined respectively with being placed on gravure printing roller
The both ends extruding of gravure printing roller in the mechanism of position combines;
(3) chuck mechanism drives gravure printing roller and plug to rotate, and welding machine welds to gravure printing roller and plug.
Compared with prior art, the invention has the advantages that:
(1) present invention realizes the welding of plug turning and plug and gravure printing roller by a device, and can
Automation is carried out, and is improved efficiency, is saved cost.
(2) it is that the conversion that plug turning and plug and gravure printing roller weld can be achieved not have to change plug fixture, processing
Precision is high, ensure that weld size and melting pool shape.
(3) can be realized to different size by liftable pair roller type detent mechanism and adjustable welding position welding machine
Plug and gravure printing roller welding, wide adaptability.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of the chuck mechanism of the present invention;
Fig. 3 is the gravure printing roller of the present invention and the connection diagram of gravure printing roller detent mechanism.
In figure, 1 is spindle motor, and 2 be motor connection disk, and 3 be support column, and 4 be main spindle box, and 5 be main shaft, and 6 be that chuck connects
Disk is connect, 7 be electric chuck, and 8 be drive mechanism, and 9 be lathe tool mechanism, and 10 be welder body, and 11 be vertically movable bar, and 12 be level
Mobile bar, 13 be soldering tip, and 14 be vehicle body, and 15 be plug, and 16 be gravure printing roller, and 17 be lift, and 18 be registration roller.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
A kind of gravure printing roller plug car welds all-in-one, as shown in Figures 1 to 3, for by plug blank turnery into plug 15, and
Plug 15 is welded on to the both ends of gravure printing roller 16, plug 15 gradually tapers up into round table-like with one end that gravure printing roller 16 contacts.
Car weldering all-in-one includes lathe bed 14, and lathe bed 14 is provided with two coaxial chuck mechanisms and driving chuck mechanism along chuck axis
To the drive mechanism 8 of motion, in addition to a lathe tool mechanism 9, a gravure printing roller detent mechanism and two welding machines, lathe tool mechanism is set
It is flexibly connected in the side of chuck mechanism, and with vehicle body 14, for coordinating with each chuck mechanism by plug blank turnery into plug
15, gravure printing roller detent mechanism is arranged between two chuck mechanisms, for being positioned to gravure printing roller 16, two welding machines point
It is not arranged on two chuck mechanisms, for plug 15 to be welded on to the both ends of gravure printing roller 16.
Chuck mechanism in the present embodiment is as shown in Fig. 2 including spindle motor 1, electric chuck 7, main spindle box 4 and be located in
Main shaft 5 on main spindle box 4, the one end of main shaft 5 connection spindle motor 1, the other end connects electric chuck 7 by chuck terminal pad 6, main
Spindle motor 1 is fixed on main spindle box 4 by motor connection disk 2 and support column 3.Welding machine include be sequentially connected welder body 10,
Vertically movable bar 11, bar 12 and soldering tip 13 are moved horizontally, welder body 10 is arranged on the top of main spindle box 4, the vertically movable water of bar 11
Flat to set, and be flexibly connected in a vertical direction with welder body 10, it is vertically arranged to move horizontally bar 12, and with vertically movable bar
11 are flexibly connected in the horizontal direction, and soldering tip 13 points to the chuck axis of chuck mechanism.Lathe tool mechanism includes knife rest and is arranged on
Lathe tool (not shown in figure 1) on knife rest, knife rest are flexibly connected by delivering gear with vehicle body 14.Gravure printing roller detent mechanism is
Pair roller type detent mechanism, including lift 17 and two registration rollers 18 being disposed side by side on lift 17, as shown in figure 3, rising
Drop machine 17 can use spring automatic lifting.
The processing method that the gravure printing roller plug car welds all-in-one, comprises the following steps:
(1) two plug blanks are clamped on the chuck of two chuck mechanisms respectively, lathe tool mechanism respectively with each chuck
Mechanism coordinates will be by plug blank turnery into plug 15;
(2) chuck mechanism move toward one another is driven by drive mechanism 8, makes two plugs 15 respectively with being placed on gravure printing roller
The both ends extruding of gravure printing roller 16 on detent mechanism combines;
(3) chuck mechanism drives gravure printing roller 16 and plug 15 to rotate, and welding machine welds to gravure printing roller 16 and plug 15
Connect.
Claims (7)
1. a kind of gravure printing roller plug car welds all-in-one, for plug blank turnery to be welded into plug (15), and by plug (15)
Be connected on the both ends of gravure printing roller (16), including lathe bed (14), described lathe bed (14) be provided with two coaxial chuck mechanisms with
And the drive mechanism (8) that is axially moved along chuck of driving chuck mechanism, it is characterised in that also including a lathe tool mechanism (9), one recessed
Forme roller detent mechanism and two welding machines, described lathe tool mechanism are arranged on the side of chuck mechanism, and movable with vehicle body (14)
Connection, plug blank turnery is set into plug (15), described gravure printing roller detent mechanism for coordinating with each chuck mechanism
Between two chuck mechanisms, for being positioned to gravure printing roller (16), two welding machines are separately positioned on two chuck mechanisms
On, for plug (15) to be welded on to the both ends of gravure printing roller (16).
A kind of 2. gravure printing roller plug car weldering all-in-one according to claim 1, it is characterised in that described chuck mechanism
Including spindle motor (1), electric chuck (7), main spindle box (4) and the main shaft (5) being located on main spindle box (4), described main shaft
(5) one end connection spindle motor (1), the other end connect electric chuck (7), described spindle motor by chuck terminal pad (6)
(1) it is fixed on by motor connection disk (2) and support column (3) on main spindle box (4).
3. a kind of gravure printing roller plug car weldering all-in-one according to claim 2, it is characterised in that described welding machine includes
The welder body (10) that is sequentially connected, vertically movable bar (11), move horizontally bar (12) and soldering tip (13), described welder body
(10) it is arranged on above main spindle box (4), vertically movable bar (11) is horizontally disposed, and is lived in a vertical direction with welder body (10)
Dynamic connection, it is vertically arranged to move horizontally bar (12), and is flexibly connected in the horizontal direction with vertically movable bar (11), soldering tip (13)
Point to the chuck axis of chuck mechanism.
A kind of 4. gravure printing roller plug car weldering all-in-one according to claim 1, it is characterised in that described lathe tool mechanism
Including knife rest and the lathe tool being arranged on knife rest, described knife rest is flexibly connected by delivering gear with vehicle body (14).
A kind of 5. gravure printing roller plug car weldering all-in-one according to claim 1, it is characterised in that described gravure printing roller
Detent mechanism is pair roller type detent mechanism, including lift (17) and two registration rollers being disposed side by side on lift (17)
(18)。
A kind of 6. gravure printing roller plug car weldering all-in-one according to claim 1, it is characterised in that described plug (15)
The one end contacted with gravure printing roller (16) gradually tapers up into round table-like.
7. a kind of processing method of gravure printing roller plug car weldering all-in-one as described in claim 1~6 is any, its feature exist
In comprising the following steps:
(1) two plug blanks are clamped on the chuck of two chuck mechanisms respectively, lathe tool mechanism respectively with each chuck mechanism
Coordinating will be by plug blank turnery into plug (15);
(2) chuck mechanism move toward one another is driven by drive mechanism (8), makes two plugs (15) respectively with being placed on gravure printing roller
The both ends extruding of gravure printing roller (16) on detent mechanism combines;
(3) chuck mechanism drives gravure printing roller (16) and plug (15) to rotate, and welding machine enters to gravure printing roller (16) and plug (15)
Row welding.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710590172.2A CN107457569B (en) | 2017-07-19 | 2017-07-19 | A kind of gravure printing roller plug vehicle weldering all-in-one machine and its processing method |
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CN201710590172.2A CN107457569B (en) | 2017-07-19 | 2017-07-19 | A kind of gravure printing roller plug vehicle weldering all-in-one machine and its processing method |
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CN107457569A true CN107457569A (en) | 2017-12-12 |
CN107457569B CN107457569B (en) | 2019-06-18 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108188747A (en) * | 2017-11-29 | 2018-06-22 | 天人汽车底盘(芜湖)股份有限公司 | A kind of two-way process equipment in end face |
CN109333070A (en) * | 2018-12-06 | 2019-02-15 | 广东东运科技印刷设备有限公司 | A kind of stifled weldering all-in-one machine of axis |
CN110936158A (en) * | 2019-11-07 | 2020-03-31 | 淄博运城制版有限公司 | Gravure roller plug and welding integrated device and machining method thereof |
CN111716032A (en) * | 2020-06-30 | 2020-09-29 | 上海运安制版有限公司 | Auxiliary device for double-end welding machine for aligning key groove and welding blocking method |
CN114985882A (en) * | 2022-06-16 | 2022-09-02 | 广东省南方彩色制版有限公司 | Automatic welding equipment for hollow gravure printing roller and clamping welding method of automatic welding equipment |
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CN101745722A (en) * | 2008-12-10 | 2010-06-23 | 上海运申制版模具有限公司 | Method for welding strengthening ring in roller longhole |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108188747A (en) * | 2017-11-29 | 2018-06-22 | 天人汽车底盘(芜湖)股份有限公司 | A kind of two-way process equipment in end face |
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CN109333070A (en) * | 2018-12-06 | 2019-02-15 | 广东东运科技印刷设备有限公司 | A kind of stifled weldering all-in-one machine of axis |
CN110936158A (en) * | 2019-11-07 | 2020-03-31 | 淄博运城制版有限公司 | Gravure roller plug and welding integrated device and machining method thereof |
CN111716032A (en) * | 2020-06-30 | 2020-09-29 | 上海运安制版有限公司 | Auxiliary device for double-end welding machine for aligning key groove and welding blocking method |
CN111716032B (en) * | 2020-06-30 | 2023-09-19 | 上海运安制版有限公司 | Auxiliary device for double-head welding machine for aligning key groove and welding blocking method |
CN114985882A (en) * | 2022-06-16 | 2022-09-02 | 广东省南方彩色制版有限公司 | Automatic welding equipment for hollow gravure printing roller and clamping welding method of automatic welding equipment |
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