CN107457569A - A kind of gravure printing roller plug car weldering all-in-one and its processing method - Google Patents

A kind of gravure printing roller plug car weldering all-in-one and its processing method Download PDF

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Publication number
CN107457569A
CN107457569A CN201710590172.2A CN201710590172A CN107457569A CN 107457569 A CN107457569 A CN 107457569A CN 201710590172 A CN201710590172 A CN 201710590172A CN 107457569 A CN107457569 A CN 107457569A
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China
Prior art keywords
plug
gravure printing
printing roller
chuck
weldering
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Application number
CN201710590172.2A
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Chinese (zh)
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CN107457569B (en
Inventor
牛坤鹏
陆峰
姚根龙
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Yuncheng Shanxi Plate Making Group (shanghai) Enterprise Development Co Ltd
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Yuncheng Shanxi Plate Making Group (shanghai) Enterprise Development Co Ltd
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Priority to CN201710590172.2A priority Critical patent/CN107457569B/en
Publication of CN107457569A publication Critical patent/CN107457569A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)

Abstract

The present invention relates to a kind of gravure printing roller plug car weldering all-in-one and its processing method, for by plug blank turnery into plug, and plug is welded on to the both ends of gravure printing roller, car weldering all-in-one includes lathe bed, the drive mechanism that lathe bed is provided with two coaxial chuck mechanisms and drives chuck mechanism to be axially moved along chuck, also include a lathe tool mechanism, one gravure printing roller detent mechanism and two welding machines, lathe tool mechanism is arranged on the side of chuck mechanism, and it is flexibly connected with vehicle body, for coordinating with each chuck mechanism by plug blank turnery into plug, gravure printing roller detent mechanism is arranged between two chuck mechanisms, for being positioned to gravure printing roller, two welding machines are separately positioned on two chuck mechanisms, for plug to be welded on to the both ends of gravure printing roller.Compared with prior art, the present invention has the advantages that efficiency high, cost are low, machining accuracy is high, wide adaptability.

Description

A kind of gravure printing roller plug car weldering all-in-one and its processing method
Technical field
The present invention relates to gravure printing roller manufacture field, welds all-in-one more particularly, to a kind of gravure printing roller plug car and its adds Work method.
Background technology
Gravure printing roller, as the core component of printing machine, it is with the difference of printed packaging bag and with needing matching again Processing and manufacturing, i.e., need to fabricate different gravure printing rollers according to different print products;The two of the gravure printing roller simultaneously End is all needed after setting plug, the plug of shaping to be tentatively fixed on gravure printing roller both ends, and it often also has ring between gravure printing roller Shape space, the annular space are required for filling by way of welding at present, at present, usually using car block up locomotive go out it is stifled Head, then plug is welded on to the both ends of gravure printing roller with the stifled machine of weldering, the shortcomings that complex procedures, cost is high be present.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of efficiency high, cost It is low, machining accuracy is high, the gravure printing roller plug car of wide adaptability weldering all-in-one and its processing method.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of gravure printing roller plug car welds all-in-one, for plug blank turnery into plug, and plug to be welded on recessed The both ends of forme roller, including lathe bed, described lathe bed are provided with two coaxial chuck mechanisms and driving chuck mechanism along card The drive mechanism that disk is axially moved, in addition to a lathe tool mechanism, a gravure printing roller detent mechanism and two welding machines, described lathe tool Mechanism is arranged on the side of chuck mechanism, and is flexibly connected with vehicle body, for coordinating with each chuck mechanism by plug blank turnery Into plug, described gravure printing roller detent mechanism is arranged between two chuck mechanisms, for being positioned to gravure printing roller, two Individual welding machine is separately positioned on two chuck mechanisms, for plug to be welded on to the both ends of gravure printing roller.
Preferably, described chuck mechanism includes spindle motor, electric chuck, main spindle box and the master being located on main spindle box Axle, described main shaft one end connection spindle motor, the other end connect electric chuck, described spindle motor by chuck terminal pad It is fixed on by motor connection disk and support column on main spindle box.
Preferably, described welding machine includes being sequentially connected welder body, vertically movable bar, bar and soldering tip are moved horizontally, Described welder body is arranged on above main spindle box, and vertically movable bar is horizontally disposed with, and is lived in a vertical direction with welder body Dynamic connection, it is vertically arranged to move horizontally bar, and is flexibly connected in the horizontal direction with vertically movable bar, and soldering tip points to chuck mechanism Chuck axis.
Preferably, described lathe tool mechanism includes knife rest and the lathe tool being arranged on knife rest, and described knife rest passes through feed Mechanism is flexibly connected with vehicle body.
Preferably, described gravure printing roller detent mechanism is pair roller type detent mechanism, including lift and is disposed side by side on Two registration rollers on lift.
Preferably, one end that described plug contacts with gravure printing roller gradually tapers up into round table-like.
The processing method of described gravure printing roller plug car weldering all-in-one, comprises the following steps:
(1) two plug blanks are clamped on the chuck of two chuck mechanisms respectively, lathe tool mechanism respectively with each chuck Mechanism coordinates will be by plug blank turnery into plug;
(2) chuck mechanism move toward one another is driven by drive mechanism, two plugs is determined respectively with being placed on gravure printing roller The both ends extruding of gravure printing roller in the mechanism of position combines;
(3) chuck mechanism drives gravure printing roller and plug to rotate, and welding machine welds to gravure printing roller and plug.
Compared with prior art, the invention has the advantages that:
(1) present invention realizes the welding of plug turning and plug and gravure printing roller by a device, and can Automation is carried out, and is improved efficiency, is saved cost.
(2) it is that the conversion that plug turning and plug and gravure printing roller weld can be achieved not have to change plug fixture, processing Precision is high, ensure that weld size and melting pool shape.
(3) can be realized to different size by liftable pair roller type detent mechanism and adjustable welding position welding machine Plug and gravure printing roller welding, wide adaptability.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of the chuck mechanism of the present invention;
Fig. 3 is the gravure printing roller of the present invention and the connection diagram of gravure printing roller detent mechanism.
In figure, 1 is spindle motor, and 2 be motor connection disk, and 3 be support column, and 4 be main spindle box, and 5 be main shaft, and 6 be that chuck connects Disk is connect, 7 be electric chuck, and 8 be drive mechanism, and 9 be lathe tool mechanism, and 10 be welder body, and 11 be vertically movable bar, and 12 be level Mobile bar, 13 be soldering tip, and 14 be vehicle body, and 15 be plug, and 16 be gravure printing roller, and 17 be lift, and 18 be registration roller.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
A kind of gravure printing roller plug car welds all-in-one, as shown in Figures 1 to 3, for by plug blank turnery into plug 15, and Plug 15 is welded on to the both ends of gravure printing roller 16, plug 15 gradually tapers up into round table-like with one end that gravure printing roller 16 contacts. Car weldering all-in-one includes lathe bed 14, and lathe bed 14 is provided with two coaxial chuck mechanisms and driving chuck mechanism along chuck axis To the drive mechanism 8 of motion, in addition to a lathe tool mechanism 9, a gravure printing roller detent mechanism and two welding machines, lathe tool mechanism is set It is flexibly connected in the side of chuck mechanism, and with vehicle body 14, for coordinating with each chuck mechanism by plug blank turnery into plug 15, gravure printing roller detent mechanism is arranged between two chuck mechanisms, for being positioned to gravure printing roller 16, two welding machines point It is not arranged on two chuck mechanisms, for plug 15 to be welded on to the both ends of gravure printing roller 16.
Chuck mechanism in the present embodiment is as shown in Fig. 2 including spindle motor 1, electric chuck 7, main spindle box 4 and be located in Main shaft 5 on main spindle box 4, the one end of main shaft 5 connection spindle motor 1, the other end connects electric chuck 7 by chuck terminal pad 6, main Spindle motor 1 is fixed on main spindle box 4 by motor connection disk 2 and support column 3.Welding machine include be sequentially connected welder body 10, Vertically movable bar 11, bar 12 and soldering tip 13 are moved horizontally, welder body 10 is arranged on the top of main spindle box 4, the vertically movable water of bar 11 Flat to set, and be flexibly connected in a vertical direction with welder body 10, it is vertically arranged to move horizontally bar 12, and with vertically movable bar 11 are flexibly connected in the horizontal direction, and soldering tip 13 points to the chuck axis of chuck mechanism.Lathe tool mechanism includes knife rest and is arranged on Lathe tool (not shown in figure 1) on knife rest, knife rest are flexibly connected by delivering gear with vehicle body 14.Gravure printing roller detent mechanism is Pair roller type detent mechanism, including lift 17 and two registration rollers 18 being disposed side by side on lift 17, as shown in figure 3, rising Drop machine 17 can use spring automatic lifting.
The processing method that the gravure printing roller plug car welds all-in-one, comprises the following steps:
(1) two plug blanks are clamped on the chuck of two chuck mechanisms respectively, lathe tool mechanism respectively with each chuck Mechanism coordinates will be by plug blank turnery into plug 15;
(2) chuck mechanism move toward one another is driven by drive mechanism 8, makes two plugs 15 respectively with being placed on gravure printing roller The both ends extruding of gravure printing roller 16 on detent mechanism combines;
(3) chuck mechanism drives gravure printing roller 16 and plug 15 to rotate, and welding machine welds to gravure printing roller 16 and plug 15 Connect.

Claims (7)

1. a kind of gravure printing roller plug car welds all-in-one, for plug blank turnery to be welded into plug (15), and by plug (15) Be connected on the both ends of gravure printing roller (16), including lathe bed (14), described lathe bed (14) be provided with two coaxial chuck mechanisms with And the drive mechanism (8) that is axially moved along chuck of driving chuck mechanism, it is characterised in that also including a lathe tool mechanism (9), one recessed Forme roller detent mechanism and two welding machines, described lathe tool mechanism are arranged on the side of chuck mechanism, and movable with vehicle body (14) Connection, plug blank turnery is set into plug (15), described gravure printing roller detent mechanism for coordinating with each chuck mechanism Between two chuck mechanisms, for being positioned to gravure printing roller (16), two welding machines are separately positioned on two chuck mechanisms On, for plug (15) to be welded on to the both ends of gravure printing roller (16).
A kind of 2. gravure printing roller plug car weldering all-in-one according to claim 1, it is characterised in that described chuck mechanism Including spindle motor (1), electric chuck (7), main spindle box (4) and the main shaft (5) being located on main spindle box (4), described main shaft (5) one end connection spindle motor (1), the other end connect electric chuck (7), described spindle motor by chuck terminal pad (6) (1) it is fixed on by motor connection disk (2) and support column (3) on main spindle box (4).
3. a kind of gravure printing roller plug car weldering all-in-one according to claim 2, it is characterised in that described welding machine includes The welder body (10) that is sequentially connected, vertically movable bar (11), move horizontally bar (12) and soldering tip (13), described welder body (10) it is arranged on above main spindle box (4), vertically movable bar (11) is horizontally disposed, and is lived in a vertical direction with welder body (10) Dynamic connection, it is vertically arranged to move horizontally bar (12), and is flexibly connected in the horizontal direction with vertically movable bar (11), soldering tip (13) Point to the chuck axis of chuck mechanism.
A kind of 4. gravure printing roller plug car weldering all-in-one according to claim 1, it is characterised in that described lathe tool mechanism Including knife rest and the lathe tool being arranged on knife rest, described knife rest is flexibly connected by delivering gear with vehicle body (14).
A kind of 5. gravure printing roller plug car weldering all-in-one according to claim 1, it is characterised in that described gravure printing roller Detent mechanism is pair roller type detent mechanism, including lift (17) and two registration rollers being disposed side by side on lift (17) (18)。
A kind of 6. gravure printing roller plug car weldering all-in-one according to claim 1, it is characterised in that described plug (15) The one end contacted with gravure printing roller (16) gradually tapers up into round table-like.
7. a kind of processing method of gravure printing roller plug car weldering all-in-one as described in claim 1~6 is any, its feature exist In comprising the following steps:
(1) two plug blanks are clamped on the chuck of two chuck mechanisms respectively, lathe tool mechanism respectively with each chuck mechanism Coordinating will be by plug blank turnery into plug (15);
(2) chuck mechanism move toward one another is driven by drive mechanism (8), makes two plugs (15) respectively with being placed on gravure printing roller The both ends extruding of gravure printing roller (16) on detent mechanism combines;
(3) chuck mechanism drives gravure printing roller (16) and plug (15) to rotate, and welding machine enters to gravure printing roller (16) and plug (15) Row welding.
CN201710590172.2A 2017-07-19 2017-07-19 A kind of gravure printing roller plug vehicle weldering all-in-one machine and its processing method Active CN107457569B (en)

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CN201710590172.2A CN107457569B (en) 2017-07-19 2017-07-19 A kind of gravure printing roller plug vehicle weldering all-in-one machine and its processing method

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CN201710590172.2A CN107457569B (en) 2017-07-19 2017-07-19 A kind of gravure printing roller plug vehicle weldering all-in-one machine and its processing method

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108188747A (en) * 2017-11-29 2018-06-22 天人汽车底盘(芜湖)股份有限公司 A kind of two-way process equipment in end face
CN109333070A (en) * 2018-12-06 2019-02-15 广东东运科技印刷设备有限公司 A kind of stifled weldering all-in-one machine of axis
CN110936158A (en) * 2019-11-07 2020-03-31 淄博运城制版有限公司 Gravure roller plug and welding integrated device and machining method thereof
CN111716032A (en) * 2020-06-30 2020-09-29 上海运安制版有限公司 Auxiliary device for double-end welding machine for aligning key groove and welding blocking method
CN114985882A (en) * 2022-06-16 2022-09-02 广东省南方彩色制版有限公司 Automatic welding equipment for hollow gravure printing roller and clamping welding method of automatic welding equipment

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US5673843A (en) * 1995-06-07 1997-10-07 Gainey; Kenneth Clifford Transportable pipe welding and fabrication station
CN101745722A (en) * 2008-12-10 2010-06-23 上海运申制版模具有限公司 Method for welding strengthening ring in roller longhole
CN102049648A (en) * 2009-11-05 2011-05-11 上海运城制版有限公司 Automatic circular welding machine for plate roller plug
CN201871938U (en) * 2010-11-10 2011-06-22 东莞市东运机械制造有限公司 Shaft blocking and welding integrated machine
CN102380718A (en) * 2010-08-30 2012-03-21 上海运青制版有限公司 Automatic welding and blocking device with circumferential and universal angle
CN103170708A (en) * 2011-12-23 2013-06-26 上海运城制版有限公司 Self-centering coaxial automatic welding method of printing plate rolls
CN204171385U (en) * 2014-10-17 2015-02-25 孙延君 Drawing and pulling type chuck electric controller
CN206263483U (en) * 2016-11-28 2017-06-20 武汉东运制版有限公司 The stifled equipment of double end automation weldering

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5673843A (en) * 1995-06-07 1997-10-07 Gainey; Kenneth Clifford Transportable pipe welding and fabrication station
CN101745722A (en) * 2008-12-10 2010-06-23 上海运申制版模具有限公司 Method for welding strengthening ring in roller longhole
CN102049648A (en) * 2009-11-05 2011-05-11 上海运城制版有限公司 Automatic circular welding machine for plate roller plug
CN102380718A (en) * 2010-08-30 2012-03-21 上海运青制版有限公司 Automatic welding and blocking device with circumferential and universal angle
CN201871938U (en) * 2010-11-10 2011-06-22 东莞市东运机械制造有限公司 Shaft blocking and welding integrated machine
CN103170708A (en) * 2011-12-23 2013-06-26 上海运城制版有限公司 Self-centering coaxial automatic welding method of printing plate rolls
CN204171385U (en) * 2014-10-17 2015-02-25 孙延君 Drawing and pulling type chuck electric controller
CN206263483U (en) * 2016-11-28 2017-06-20 武汉东运制版有限公司 The stifled equipment of double end automation weldering

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108188747A (en) * 2017-11-29 2018-06-22 天人汽车底盘(芜湖)股份有限公司 A kind of two-way process equipment in end face
CN108188747B (en) * 2017-11-29 2020-03-06 天人汽车底盘(芜湖)股份有限公司 Two-way processing equipment of terminal surface
CN109333070A (en) * 2018-12-06 2019-02-15 广东东运科技印刷设备有限公司 A kind of stifled weldering all-in-one machine of axis
CN110936158A (en) * 2019-11-07 2020-03-31 淄博运城制版有限公司 Gravure roller plug and welding integrated device and machining method thereof
CN111716032A (en) * 2020-06-30 2020-09-29 上海运安制版有限公司 Auxiliary device for double-end welding machine for aligning key groove and welding blocking method
CN111716032B (en) * 2020-06-30 2023-09-19 上海运安制版有限公司 Auxiliary device for double-head welding machine for aligning key groove and welding blocking method
CN114985882A (en) * 2022-06-16 2022-09-02 广东省南方彩色制版有限公司 Automatic welding equipment for hollow gravure printing roller and clamping welding method of automatic welding equipment

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