CN107457496A - A kind of welding procedure of fine aluminium prepared material - Google Patents
A kind of welding procedure of fine aluminium prepared material Download PDFInfo
- Publication number
- CN107457496A CN107457496A CN201710628499.4A CN201710628499A CN107457496A CN 107457496 A CN107457496 A CN 107457496A CN 201710628499 A CN201710628499 A CN 201710628499A CN 107457496 A CN107457496 A CN 107457496A
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- CN
- China
- Prior art keywords
- welding
- pure aluminum
- aluminum material
- heat treatment
- manual
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The invention discloses a kind of welding procedure of fine aluminium prepared material, comprise the following steps:1) welding groove, is processed;2), polish and dispose the alumite metal level on pure aluminum material surface;3), welding position carries out the pre-heat treatment using manual grilled gun;4), pure aluminum material is subjected to, welding position heated while welding;5), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating;6) back chipping operation, is carried out using pneumatically or electrically perching knife in the back of weld of pure aluminum material;7), the pre-heat treatment is carried out in the back of weld of pure aluminum material;8), the back of weld of pure aluminum material is subjected to, welding position heated while welding;9), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating.The present invention can ensure welding when prevent vapor to be quickly returning to weld seam, improve welding quality.
Description
Technical field
The present invention relates to a kind of welding procedure, more particularly to a kind of welding procedure of fine aluminium prepared material.
Background technology
In chemical machinery manufacturing, aluminium vessel is a kind of common equipment.When aluminium content reaches 99.6% i.e. quilt
Referred to as pure aluminum material, pure aluminum material equipment in the fabrication process, are necessarily required to carry out spelling system to critical pieces such as cylinder and end sockets
Welding.For requiring higher equipment, it is also necessary to carry out ray Non-Destructive Testing, reach flawless, incomplete fusion, the quality of few stomata
Standard.Because fine aluminium has higher thermal conductivity, cause fast cooling after preheating, the vapor in air can be quickly returning to weld
Stitch region, during welding can caused by substantial amounts of hydrogen blistering stay in weld seam, cause welding quality not high.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of welding procedure of fine aluminium prepared material, and the technique can ensure
Prevent vapor to be quickly returning to weld seam in welding, improve welding quality.
To achieve the above object, the present invention provides following technical scheme:A kind of welding procedure of fine aluminium prepared material, including
Following steps:
1) welding groove, is processed;
2), polish and dispose the alumite metal level on pure aluminum material surface;
3), by need weld operation welding position using manual grilled gun carry out the pre-heat treatment, preheating temperature be 250~
350℃;
4) pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, used while welding
Manual grilled gun heats to welding position, and heating-up temperature is 250~350 DEG C;
5), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 4~6min;
6) back chipping operation, is carried out using electronic perching knife or pneumatic perching knife in the back of weld of pure aluminum material;
7) the pre-heat treatment, is carried out in the back of weld of pure aluminum material, preheating temperature is 250~350 DEG C;
8) back of weld of pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, welded
While welding position is heated using manual grilled gun, heating-up temperature be 250~350 DEG C;
9), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 4~6min, until whole welding procedure is completed.
Preferably, welded in welding using metal argon arc welding, the argon concentration is 99.9% or 99.99%.
Preferably, the typical thickness of pure aluminum material is 12~30mm.
Preferably, in step 3) to step 5) and step 7) to step 9), preheated, welded using manual grilled gun
When heating, being heat-treated afterwards, three needs uninterruptedly to carry out according to preheating, heating, rear hot order.
Preferably, in welding, it is necessary to quick and keep continual and be subjected to.
Preferably, typical speed of welding during welding is 60~80cm/min.
Preferably, typical welding current during welding is 300~400A.
Using above-mentioned technical proposal, the present invention compared with prior art, has the advantages that:1), back chipping efficiency high,
It is disposable whole in back chipping and to keep continuously completing back chipping on earth, improve back chipping efficiency;2), pre-
Welded immediately after thermojunction beam, and the continual heating in welding, continual rear heat treatment is also carried out after welding,
Welded seam area can be quickly returning to by avoiding the vapor in air, and substantial amounts of hydrogen blistering stays in weldering caused by meeting when avoiding welding
In seam, welding quality is improved.
Embodiment
Below by the description to embodiment, the present invention will be further described:
Embodiment 1
A kind of welding procedure of fine aluminium prepared material, comprises the following steps:
1) welding groove, is processed;
2), polish and dispose the alumite metal level on pure aluminum material surface;
3), the welding position for welding operation will be needed to carry out the pre-heat treatment using manual grilled gun, preheating temperature is 250 DEG C;
4) pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, used while welding
Manual grilled gun heats to welding position, and heating-up temperature is 300 DEG C;
5), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 4min;
6) back chipping operation, is carried out using pneumatically or electrically perching knife in the back of weld of pure aluminum material;
7) the pre-heat treatment, is carried out in the back of weld of pure aluminum material, preheating temperature is 250 DEG C;
8) back of weld of pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, welded
While welding position is heated using manual grilled gun, heating-up temperature be 300 DEG C;
9), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 4min, until whole welding procedure is completed.
In process above, the typical thickness of pure aluminum material is 12~30mm, typical speed of welding during welding for 60~
80cm/min, and keep uninterrupted welding.Welding uses metal argon arc welding, argon concentration 99.99%, typical case during welding
Welding current is 300~400A.
In step 3) to step 5) and step 7) to step 9), preheated using manual grilled gun, weld heating, after
During heat treatment, three needs the order according to preheating, heating, rear heat uninterruptedly to carry out.
Embodiment 2
A kind of welding procedure of fine aluminium container, comprises the following steps:
1) welding groove, is processed;
2), polish and dispose the alumite metal level on pure aluminum material surface;
3), the welding position for welding operation will be needed to carry out the pre-heat treatment using manual grilled gun, preheating temperature is 300 DEG C;
4) pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, used while welding
Manual grilled gun heats to welding position, and heating-up temperature is 300 DEG C;
5), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 4min;
6) back chipping operation, is carried out using pneumatically or electrically perching knife in the back of weld of pure aluminum material;
7) the pre-heat treatment, is carried out in the back of weld of pure aluminum material, preheating temperature is 300 DEG C;
8) back of weld of pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, welded
While welding position is heated using manual grilled gun, heating-up temperature be 300 DEG C;
9), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 4min, until whole welding procedure is completed.
In process above, the typical thickness of pure aluminum material is 12~30mm, typical speed of welding during welding for 60~
80cm/min, and keep uninterrupted welding.Welding uses metal argon arc welding, argon concentration 99.9%, typical case during welding
Welding current is 300~400A.
In step 3) to step 5) and step 7) to step 9), preheated using manual grilled gun, weld heating, after
During heat treatment, three needs the order according to preheating, heating, rear heat uninterruptedly to carry out.
Embodiment 3
A kind of welding procedure of fine aluminium container, comprises the following steps:
1) welding groove, is processed;
2), polish and dispose the alumite sheet metal on pure aluminum material surface;
3), the welding position for welding operation will be needed to carry out the pre-heat treatment using manual grilled gun, preheating temperature is 250 DEG C;
4) pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, used while welding
Manual grilled gun heats to welding position, and heating-up temperature is 350 DEG C;
5), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 5min;
6) back chipping operation, is carried out using pneumatically or electrically perching knife in the back of weld of pure aluminum material;
7) the pre-heat treatment, is carried out in the back of weld of pure aluminum material, preheating temperature is 250 DEG C;
8) back of weld of pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, welded
While welding position is heated using manual grilled gun, heating-up temperature be 350 DEG C;
9), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 6min, until whole welding procedure is completed.
In process above, the typical thickness of pure aluminum material is 12~30mm, typical speed of welding during welding for 60~
80cm/min, and keep uninterrupted welding.Welding uses metal argon arc welding, argon concentration 99.99%, typical case during welding
Welding current is 300~400A.
In step 3) to step 5) and step 7) to step 9), preheated using manual grilled gun, weld heating, after
During heat treatment, three needs the order according to preheating, heating, rear heat uninterruptedly to carry out.
Embodiment 4
A kind of welding procedure of fine aluminium container, comprises the following steps:
1) welding groove, is processed;
2), polish and dispose the alumite sheet metal on pure aluminum material surface;
3), the welding position for welding operation will be needed to carry out the pre-heat treatment using manual grilled gun, preheating temperature is 350 DEG C;
4) pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, used while welding
Manual grilled gun heats to welding position, and heating-up temperature is 350 DEG C;
5), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 6min;
6) back chipping operation, is carried out using pneumatically or electrically perching knife in the back of weld of pure aluminum material;
7) the pre-heat treatment, is carried out in the back of weld of pure aluminum material, preheating temperature is 350 DEG C;
8) back of weld of pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, welded
While welding position is heated using manual grilled gun, heating-up temperature be 350 DEG C;
9), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 6min, until whole welding procedure is completed.
In process above, the typical thickness of pure aluminum material is 12~30mm, typical speed of welding during welding for 60~
80cm/min, and keep uninterrupted welding.Welding uses metal argon arc welding, argon concentration 99.9%, typical case during welding
Welding current is 300~400A.
In step 3) to step 5) and step 7) to step 9), preheated using manual grilled gun, weld heating, after
During heat treatment, three needs the order according to preheating, heating, rear heat uninterruptedly to carry out.
Embodiment 5
A kind of welding procedure of fine aluminium container, comprises the following steps:
1) welding groove, is processed;
2), polish and dispose the alumite sheet metal on pure aluminum material surface;
3), the welding position for welding operation will be needed to carry out the pre-heat treatment using manual grilled gun, preheating temperature is 250 DEG C;
4) pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, used while welding
Manual grilled gun heats to welding position, and heating-up temperature is 250 DEG C;
5), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 5min;
6) back chipping operation, is carried out using pneumatically or electrically perching knife in the back of weld of pure aluminum material;
7) the pre-heat treatment, is carried out in the back of weld of pure aluminum material, preheating temperature is 250 DEG C;
8) back of weld of pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, welded
While welding position is heated using manual grilled gun, heating-up temperature be 250 DEG C;
9), welding continues to be heat-treated after carrying out pure aluminum material using manual grilled gun after terminating, rear heat treatment duration
For 5min, until whole welding procedure is completed.
In process above, the typical thickness of pure aluminum material is 12~30mm, typical speed of welding during welding for 60~
80cm/min, and keep uninterrupted welding.Welding uses metal argon arc welding, argon concentration 99.9%, typical case during welding
Welding current is 300~400A.
In step 3) to step 5) and step 7) to step 9), preheated using manual grilled gun, weld heating, after
During heat treatment, three needs the order according to preheating, heating, rear heat uninterruptedly to carry out.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection domain.
Claims (7)
1. a kind of welding procedure of fine aluminium prepared material, it is characterised in that comprise the following steps:
1) welding groove, is processed;
2), polish and dispose the alumite metal level on pure aluminum material surface;
3), the welding position for welding operation will be needed to carry out the pre-heat treatment using manual grilled gun, preheating temperature is 250~350 DEG C;
4) pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, using by hand while welding
Grilled gun heats to welding position, and heating-up temperature is 250~350 DEG C;
5), welding terminate after continue using manual grilled gun to pure aluminum material carry out after be heat-treated, rear heat treatment duration be 4~
6min;
6) back chipping operation, is carried out using pneumatically or electrically perching knife in the back of weld of pure aluminum material;
7) the pre-heat treatment, is carried out in the back of weld of pure aluminum material, preheating temperature is 250~350 DEG C;
8) back of weld of pure aluminum material is subjected to immediately when, the pre-heat treatment reaches pre-heat effect, in the same of welding
Shi Caiyong craft grilled guns heat to welding position, and heating-up temperature is 250~350 DEG C;
9), welding terminate after continue using manual grilled gun to pure aluminum material carry out after be heat-treated, rear heat treatment duration be 4~
6min, until whole welding procedure is completed.
2. the welding procedure of fine aluminium prepared material according to claim 1, it is characterised in that use consumable electrode argon in welding
Arc welding, the argon concentration are 99.9% or 99.99%.
3. the welding procedure of fine aluminium prepared material according to claim 2, it is characterised in that the typical case of the pure aluminum material is thick
Spend for 12~30mm.
4. fine aluminium prepared material welding procedure according to claim 3, it is characterised in that in step 3) to step 5) and step
It is rapid 7) into step 9), preheated using manual grilled gun, weld heating, when being heat-treated afterwards, three need according to preheating plus
Hot, rear hot order is uninterruptedly carried out.
5. the welding procedure of fine aluminium prepared material according to claim 4, it is characterised in that in welding, it is necessary to quickly simultaneously
Keep continual to be subjected to.
6. the welding procedure of fine aluminium prepared material according to claim 5, it is characterised in that typical speed of welding during welding
For 60~80cm/min.
7. the welding procedure of fine aluminium prepared material according to claim 6, it is characterised in that typical welding current during welding
For 300~400A.
Priority Applications (1)
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CN201710628499.4A CN107457496A (en) | 2017-07-28 | 2017-07-28 | A kind of welding procedure of fine aluminium prepared material |
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CN201710628499.4A CN107457496A (en) | 2017-07-28 | 2017-07-28 | A kind of welding procedure of fine aluminium prepared material |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102554447A (en) * | 2011-12-26 | 2012-07-11 | 昆山全亚冠环保科技有限公司 | Method for welding high-purity Al target material welding |
CN106141386A (en) * | 2016-08-03 | 2016-11-23 | 成都浩方机电有限责任公司 | A kind of argon-are welding technology of articles made of aluminium alloy |
-
2017
- 2017-07-28 CN CN201710628499.4A patent/CN107457496A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102554447A (en) * | 2011-12-26 | 2012-07-11 | 昆山全亚冠环保科技有限公司 | Method for welding high-purity Al target material welding |
CN106141386A (en) * | 2016-08-03 | 2016-11-23 | 成都浩方机电有限责任公司 | A kind of argon-are welding technology of articles made of aluminium alloy |
Non-Patent Citations (1)
Title |
---|
王新民: "纯铝容器的氩弧焊", 《包头职业技术学院学报》 * |
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CB02 | Change of applicant information |
Address after: 230000 East Fozhang Road and North Tingyun Road Office Building, Hefei Economic and Technological Development Zone, Anhui Province Applicant after: China National Chemical Engineering Third Construction Co., Ltd. Address before: 232038 No. 98 Dongshan Road, Tianjiaan District, Huainan City, Anhui Province Applicant before: China National Chemical Engineering Third Construction Co., Ltd. |
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RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20171212 |