CN107447341A - A kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion - Google Patents

A kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion Download PDF

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Publication number
CN107447341A
CN107447341A CN201710762358.1A CN201710762358A CN107447341A CN 107447341 A CN107447341 A CN 107447341A CN 201710762358 A CN201710762358 A CN 201710762358A CN 107447341 A CN107447341 A CN 107447341A
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China
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heald
rotating shaft
guide rail
electromagnetism
circle
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CN201710762358.1A
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Chinese (zh)
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CN107447341B (en
Inventor
王益轩
陈雨
王盼
贾聪聪
周能
刘静
李鹏飞
王永强
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Xian Polytechnic University
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Xian Polytechnic University
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Publication of CN107447341B publication Critical patent/CN107447341B/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D37/00Circular looms

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)

Abstract

The invention discloses a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion, including the rotating shaft A being vertically arranged, rotating shaft A lower end connects drive device B by transmission mechanism, rotating shaft A upper end is socketed with shedding mechanism, electromagnetism picking motion is coaxially provided with above shedding mechanism, fell ring gauge is coaxially provided with electromagnetism picking motion;Also include spooler, spooler is arranged on the surface of electromagnetism picking motion, and spooler passes through rotating shaft B connection drive devices A.Solve the problems, such as that low existing circular weaving machine weaving efficiency and vibration and noise are larger.

Description

A kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion
Technical field
The invention belongs to textile machine and Polywoven Bag production technical field, is related to a kind of broadwise of double-deck electromagnetism wefting insertion Multiple-shed circular weaving machine.
Background technology
The external patented technology of textile enterprise's major applications domestic at present, the capability of independent innovation is poor, many wests Technology blockage is also being done by country, therefore domestic circular weaving machine is horizontal or world-class with respect to lagging behind.Due to China The shortcoming of overall scientific and technological level, so the automatization level of domestic circular weaving machine is relatively low, level of informatization deficiency, production efficiency is not yet Height, and the stability of mechanical movement is also very poor.China is textile big country, but bears high cost, low profit, high pollution Cost, the quality of weft insertion system is the key link of loom product competition.As electromagnetic technique is in the application of all conglomeraties, electricity Magnetic wefting insertion technology also gradually demonstrates the brilliance in circular weaving machine, using various emerging technologies (electromagnetic launch technology, the magnetcisuspension such as electricity, magnetic Floating technology) replace traditional wefting insertion technology to carry out wefting insertion to shuttle.But it is most of to be also simply parked on theoretic, put into manufacture Electromagnetic technique in enterprise's production is considerably less.
With the development of modern science and technology, machinery, electrically also gradually improved with control field, the research of loom is continuous Develop into the multi-field set such as light harvesting, electricity, magnetic, sensing.The leading textile machine enterprise of foreign technology is all heavier to regard basis Theoretical research, not only there is a good achievement in the research and development of weft insertion system, and in the automating of loom, integrated, information Also walked in the front end in the world in change.The external main direction of studying to electromagnetism weft insertion system mainly has the following aspects:Profit Shuttle is promoted to do motion of weft-insertion with the attracting characteristic of magnetic;Motion of weft-insertion is carried out using electromagnetic suspension promoting technology shuttle;Utilize Electromagnetic launch technology in aircraft carrier carries out wefting insertion to electromagnetism shuttle;These technologies are the popular classes in existing electromagnetism research Topic, the higher motion of weft-insertion of precision is carried out to shuttle using state-of-the-art technology.Wherein, most of is all to rely on linear electric motors principle Realize, electromagnetism shuttle wefting insertion is carried out using the interaction force or long-range navigation magnetic force in magnetic field, Ampere force.
At present, the problem of existing broadwise multiple-shed circular weaving machine is present be:It is serious simultaneously that the shuttle pushing wheel of shuttle pushing device rolls yarn And push away and interference is easily produced between shuttle bar and warp thread, individual layer circular weaving machine weaving efficiency is low, and fabric intensity is not also high.Shuttle pushing device Rubbed between warp thread serious, so as to cause the vibration of circular weaving machine and noise larger.
The content of the invention
It is an object of the invention to provide a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion, solves existing circular weaving machine Existing weaving efficiency is low and the problem of vibration and larger noise.
The technical solution adopted in the present invention is a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion, including vertical The rotating shaft A of setting, rotating shaft A lower end connect drive device B by transmission mechanism, and rotating shaft A upper end is socketed with shedding mechanism, opened Electromagnetism picking motion is coaxially provided with above mouth mechanism, fell ring gauge is coaxially provided with electromagnetism picking motion;
Also include spooler, spooler is arranged on the surface of electromagnetism picking motion, and spooler is connected by rotating shaft B Meet drive device A.
The features of the present invention also resides in,
Wherein transmission mechanism includes the roller gear A for being socketed in rotating shaft A lower ends, and roller gear A is justified by transmission belt A connections Stud wheel B, roller gear B are socketed in the upper end of rotating shaft C, and the lower end of rotating shaft C is socketed with roller gear C, and roller gear C passes through biography Dynamic band B connecting cylinder gear Ds, roller gear D are socketed in rotating shaft E lower end, rotating shaft E upper end connection drive device B.
Wherein shedding mechanism includes cylindrical cam, and through hole is provided with the center of cylindrical cam, and rotating shaft A is socketed in through-holes simultaneously It is connected by key with cylindrical cam, step is coaxially machined with the outer wall of cylindrical cam, step divides cylindrical cam from top to bottom For cam Part I and cam Part II, two circle waves are sequentially coaxially provided with the outer wall of cam Part I from top to bottom Shape guide rail A, circle waveform a guide rail B, waveform guide rail B and waveform guide rail A is coaxially provided with the outer wall of cam Part II Curvature track it is just the opposite, be coaxially provided with the heald rod leading truck of annular above cylindrical cam, heald rod leading truck it is outer Portion is evenly distributed with some groups of heald frame components, is connected with sliding block group on every group of heald frame component, sliding block group respectively with two waveforms Guide rail A and waveform guide rail B coordinates.
Wherein sliding block group includes inner slide, middle sliding block and outer slide;
The structure of every group of heald frame component is:Including positioned at the internal layer heald frame vertically set gradually from inside to outside, in Layer heald frame and outer layer heald frame, the upper end of heald rod in the bottom connection of internal layer heald frame, the lower end of interior heald rod from heald rod leading truck to Under pass and the lower end of interior heald rod is provided with inner slide, inner slide is embedded in the waveform guide rail A of downside in cam Part I In;
The upper end of heald rod wherein in the bottom connection of middle level heald frame, the lower end of middle heald rod passes downwards from heald rod leading truck And the lower end of middle heald rod is provided with middle sliding block, middle sliding block is embedded in cam Part I in the waveform guide rail A of upside;
The bottom of outer layer heald frame connects the upper end of outer heald rod, and the lower end of outer heald rod passes downwards and outside from heald rod leading truck The lower end of heald rod is provided with outer slide, and outer slide is in the waveform guide rail B on cam Part II;
The lower end of interior heald rod with inner slide therefrom in sliding block through being connected.
Wherein inner slide includes block A, and block A side is provided with locating shaft A, and locating shaft A free end end is socketed with Bearing A, bearing A inner ring are fixed with locating shaft A, and bearing A is embedded in cam Part I in the waveform guide rail A of downside;
Middle sliding block includes block B, and block B side is provided with locating shaft B, and locating shaft B free end end is socketed with bearing B, bearing B inner ring are fixed with locating shaft B, and bearing B is embedded in cam Part I in the waveform guide rail A of upside;
Outer slide includes block C, and block C side is provided with locating shaft C, and locating shaft C free end end is socketed with bearing C, bearing C inner ring are fixed with locating shaft C, and bearing C is in the waveform guide rail B on cam Part II.
Reed plate and annular descend reed plate, upper reed plate in the annular that wherein electromagnetism picking motion includes being coaxially disposed in the horizontal direction Vertically carry out that a circle dent is distributed between lower reed plate, a circle dent has collectively formed fence gate track, each reed The middle part of tooth is provided with guide pad, and the upside of guide pad is provided with the guide groove A to lower recess, and the downside of guide pad is provided with depression upwards Guide groove B, guide pad by dent from centre be divided into up and down two parts, one circle dent on each guide pad altogether by fence gate rail Road is divided into upper strata fence gate track and lower-layer gate door track, and a circle upper strata shuttle, upper strata shuttle are evenly distributed with the fence gate track of upper strata The upper end of son is provided with upper strata permanent magnet, and upper strata permanent magnet acts on upper strata magnet exciting coil;It is evenly distributed with lower-layer gate door track One circle lower floor shuttle, the lower end of lower floor's shuttle are provided with lower floor's permanent magnet, lower floor's permanent magnet and lower floor's magnet exciting coil effect;
The bottom of upper reed plate is provided with circle a groove A, groove A and is evenly distributed with circle I-steel an A, each I-steel A It is wound with upper strata magnet exciting coil;
The upper surface of lower reed plate is provided with circle a groove B, groove B and is evenly distributed with circle I-steel a B, each I-steel B On be wound with lower floor's magnet exciting coil.
The outer ring of wherein fell ring gauge is coaxially provided with toroidal frame, and toroidal frame is fixed on reed plate, toroidal frame and fell ring Connected between rule by L bracket.
The invention has the advantages that the present invention carries out electromagnetism wefting insertion using linear electric motors, pushed away using Lorentz force Shuttle, this not only reduces friction and wear, and remove shuttle pushing device and simplify structure, this causes weaving efficiency to greatly improve. And the present invention devises upper strata fence gate track and lower-layer gate door track to support upper strata shuttle and lower floor's shuttle cycle rotation The weaving of two-layer fabric is realized, loom provided by the invention has good adaptability, and simple in construction, operation easily, solves Existing circular weaving machine weaving efficiency is low and the problem of vibration and larger noise.
Brief description of the drawings
Fig. 1 is a kind of structure complete section schematic diagram of the broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention;
Fig. 2 is conical gear C and conical gear D in a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention Structural representation;
Fig. 3 is a kind of structural representation of the broadwise multiple-shed circular weaving machine split shed mechanism of double-deck electromagnetism wefting insertion of the present invention;
Fig. 4 is the structural representation of cylindrical cam in a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention;
Fig. 5 is the structural representation of inner slide in a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention;
Fig. 6 is the structural representation of middle sliding block in a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention;
Fig. 7 is the structural representation of outer slide in a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention;
Fig. 8 is the complete section structure of electromagnetism picking motion in a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention Schematic diagram;
Fig. 9 is a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of present invention permanent magnet and upper strata excitation wire at the middle and upper levels The structural representation of circle;
Figure 10 is lower floor's permanent magnet and lower floor's excitation in a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention The structural representation of coil;
Figure 11 is the company of fell ring gauge and toroidal frame in a kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention Connect structural representation;
Figure 12 is a kind of weaving principle figure of the broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention;
Figure 13 is the double tubular fabric that a kind of broadwise multiple-shed circular weaving machine weaving of double-deck electromagnetism wefting insertion of the present invention is completed Structure chart.
In figure, 1. supports, 2. decelerators, 3. motor A, 4. loom bases,
5. cylindrical cam, 5-1. cam Part I, 5-2. cam Part II;
6. inner slide, 6-1. blocks A, 6-2. locating shaft A, 6-3. bearing A;
Sliding block in 7., 7-1. blocks B, 7-2. locating shaft B, 7-3. bearing B;
8. outer slide, 8-1. blocks C, 8-2. locating shaft C, 8-3. bearing C;
9. heald rod leading truck, heald rod in 10., heald rod in 11., 12. outer heald rods;
13. internal layer heald frame, 13-1. internal layer heald frame heald eyelets;
14. middle level heald frame, 14-1. middle levels heald frame heald eyelet;
15. outer layer heald frame, 15-1. outer layer heald frame heald eyelets;
16. frame, 17. coiler drums, 18. rotating shaft A, 19. roller gear A, 20. transmission belt A, 21. roller gear B, 22. Let-off motion, 23. dents;
24. lower floor's shuttle, 25. lease rods, 26. fell ring gauges, 27. upper strata shuttles, 28. rotating shaft B, 29. rotating shaft Cs, 30. circles Bevel gear A, 31. conical gear B, 32. upper strata magnet exciting coils, 33. upper strata permanent magnets, 34. upper strata fence gate tracks, 35. lower-layer gates Door track, 36. lower floor's permanent magnets, 37. lower floor's magnet exciting coils, 38. motor B, 39. rotating shaft Ds, 40. roller gear C, 41. transmission belts B, 42. roller gear D, 43. rotating shaft E, 44. rotating shaft F, 45. conical gear C, 46. conical gear D;
47. warp thread, 47-1. top line groups, 47-2. middle levels warp thread group, 47-3. lower layer warp yarns groups;
48. tubular fabric, 49. top sheds, 50. lower sheds, 51. through holes, 52. steps, 53. waveform guide rail A, 54. ripples Shape wave guide rail B, reed plate on 55., 56. times reed plates, 57. toroidal frames, 58. guide pads, 59. guide groove A, 60. guide groove B, 61. works Word steel A, 62. I-steel B.
Embodiment
The present invention is described in detail with reference to the accompanying drawings and detailed description.
A kind of broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention, shown in structure chart 1, including turn being vertically arranged Axle A18 (for rotating shaft A18 on loom base 4 is vertically installed at, loom base 4 is arranged on frame 16), rotating shaft A18 lower end passes through Transmission mechanism connects drive device B, and rotating shaft A18 upper end is socketed with shedding mechanism, electromagnetism wefting insertion is coaxially provided with shedding mechanism Mechanism, fell ring gauge 26 is coaxially provided with above electromagnetism picking motion;
Also include spooler (spooler is arranged on the upper end of frame 16), spooler is arranged on electromagnetism picking motion Surface, spooler passes through rotating shaft B28 connection drive devices A.
Wherein spooler includes horizontally disposed rotating shaft C 29, and the both ends of rotating shaft C 29 pass through seat supports, rotating shaft respectively Coiler drum 17 is socketed with C29, one end of rotating shaft C 29 is socketed with conical gear B31, conical gear B31 and conical gear A30 Engagement, conical gear A30 are socketed in the rotating shaft B28 upper ends being vertically arranged, and rotating shaft B28 lower end is socketed with conical gear D46 (ginsengs See Fig. 2), conical gear D46 engages with conical gear C45, and conical gear C45 is socketed in rotating shaft F44 one end, rotating shaft F44's One end connection drive device A.
Drive device A includes the motor A3 and decelerator 2 being sequentially connected, and decelerator 2 is connected with rotating shaft F44.
Wherein transmission mechanism includes the roller gear A19 for being socketed in rotating shaft A18 lower ends, and roller gear A19 passes through transmission belt A20 connecting cylinders gear B 21, roller gear B21 are socketed in the upper end of rotating shaft D 39, and the lower end of rotating shaft D 39 is socketed with roller gear By transmission belt B41 connecting cylinders gear D 42, roller gear D42 is socketed in rotating shaft E43 lower end, turns by C40, roller gear C40 Axle E43 upper end connection drive device B.
Wherein drive device B includes motor B38, and rotating shaft E43 is connected with motor B38.
As shown in Figure 3,4, shedding mechanism includes cylindrical cam 5, and through hole 51, rotating shaft A18 are provided with the center of cylindrical cam 5 It is socketed in through hole 51 and is connected by key with cylindrical cam 5, step 52, step is coaxially machined with the outer wall of cylindrical cam 5 Cylindrical cam 5 is divided into cam Part I 5-1 and cam Part II 5-2 by 52 from top to bottom, and cam Part I 5-1's is outer Two circle waveform guide rail A53 are sequentially coaxially provided with wall from top to bottom, a circle is coaxially provided with cam Part II 5-2 outer wall Waveform guide rail B54, waveform guide rail B54 and waveform guide rail A53 curvature track are just the opposite, cylindrical cam 5 Top is coaxially provided with the heald rod leading truck 9 of annular, and the outside of heald rod leading truck 9 is evenly distributed with some groups of heald frame component (heald frames The group number of component is even number), be connected with sliding block group on every group of heald frame component, sliding block group respectively with (two) waveform guide rail A53 Coordinate with waveform guide rail B54.
Wherein sliding block group includes inner slide 6, middle sliding block 7 and outer slide 8;The structure of every group of heald frame component is:Including positioned at Internal layer heald frame 13, middle level heald frame 14 and the outer layer heald frame 15 vertically set gradually from inside to outside, the bottom of internal layer heald frame 13 The upper end of heald rod 10 in portion's connection, the lower end of interior heald rod 10 is passed downwards from heald rod leading truck 9 and the lower end end of interior heald rod 10 Portion is provided with inner slide 6, and inner slide 6 is embedded in cam Part I 5-1 in the waveform guide rail A53 of downside;
The upper end of heald rod 11, the lower end of middle heald rod 11 are downward from heald rod leading truck 9 in the bottom connection of middle level heald frame 14 Pass and the lower end of middle heald rod 11 is provided with middle sliding block 7, middle sliding block 7 is embedded in the waveform of upside in cam Part I 5-1 In guide rail A53;
The bottom of outer layer heald frame 15 connects the upper end of outer heald rod 12, and the lower end of outer heald rod 12 is downward from heald rod leading truck 9 Pass and the lower end of outer heald rod 12 is provided with outer slide 8, waveform guide rail of the outer slide 8 on cam Part II 5-2 In B54;
The lower end of wherein interior heald rod 10 with inner slide 6 therefrom in sliding block 7 through being connected.
As shown in figure 5, inner slide 6 includes block A6-1, block A6-1 side is provided with locating shaft A6-2, locating shaft A6-2 Free end end be socketed with bearing A6-3, bearing A6-3 inner ring and locating shaft A6-2 are fixed, and bearing A6-3 is embedded in cam the In a part of 5-1 in the waveform guide rail A53 of downside;
As shown in fig. 6, middle sliding block 7 includes block B7-1, block B7-1 side is provided with locating shaft B7-2, locating shaft B7-2 Free end end be socketed with bearing B7-3, bearing B7-3 inner ring and locating shaft B7-2 are fixed, and bearing B7-3 is embedded in cam the In a part of 5-1 in the waveform guide rail A53 of upside;
As shown in fig. 7, outer slide 8 includes block C8-1, block C8-1 side is provided with locating shaft C8-2, locating shaft C8-2 Free end end be socketed with bearing C8-3, bearing C8-3 inner ring and locating shaft C8-2 are fixed, and bearing C8-3 is embedded in cam the In waveform guide rail B54 on two part 5-2.
As shown in figure 8, reed plate 55 and annular descend reed in the annular that electromagnetism picking motion includes being coaxially disposed in the horizontal direction Plate 56, vertically carry out between reed plate 55 and the lower reed plate 56 of annular in annular that a circle dent 23, a circle dent 23 is distributed with Fence gate track is collectively formed, as shown in Fig. 9,10, the middle part of each dent 23 is provided with guide pad 58, the upside of guide pad 58 Provided with the guide groove A59 (guide groove A59 and upper strata shuttle 27 bottom roller coordinate) to lower recess, the downside of guide pad 58 is set Have a concave up sunken guide groove B60 (top rollers of guide groove B60 and lower floor's shuttle 24 coordinate), guide pad 58 by dent 23 from Centre is divided into two parts up and down, each guide pad 58 on (in annular between reed plate 55 and the lower reed plate 56 of annular) circle dent 23 Fence gate track is divided into upper strata fence gate track 34 and lower-layer gate door track 35 by (guide pad 58 also defines a circle) altogether, on A circle upper strata shuttle 27 is evenly distributed with layer fence gate track 24, the upper end of upper strata shuttle 27 is provided with upper strata permanent magnet 33, upper strata Permanent magnet 33 acts on upper strata magnet exciting coil 32;A circle lower floor shuttle 24, lower floor's shuttle are evenly distributed with lower-layer gate door track 35 The lower end of son 24 is provided with lower floor's permanent magnet 36, and lower floor's permanent magnet 36 acts on (lower floor's shuttle 24 and upper strata with lower floor's magnet exciting coil 37 The structure of shuttle 27 is identical and is existing shuttle structure);
The bottom of upper reed plate 55 is provided with circle a groove A, groove A and is evenly distributed with circle (a several) I-steel A61, often Upper strata magnet exciting coil 32 is wound with individual I-steel A61, and (I-steel A61 upper end cross bar is embedded in and is fixed in groove A, uses ring Oxygen resin glue is sealed against, and groove A and I-steel A61 upper end formation are adapted, and upper strata magnet exciting coil 32 winds I-steel A61 Montant on, I-steel A61 lower end cross bar contacts with upper strata permanent magnet 33);
The upper surface of lower reed plate 56 is provided with circle a groove B, groove B and is evenly distributed with circle (a several) I-steel B62, Being wound with lower floor's magnet exciting coil 37 on each I-steel B62, (I-steel B62 lower end cross bar is embedded in and is fixed in groove B, uses Epoxide-resin glue is sealed against, and groove B and I-steel B62 lower end structure are adapted, and lower floor's magnet exciting coil 37 winds I-steel B Montant on, I-steel B62 upper end cross bar contacts with lower floor permanent magnet 36).
As shown in figure 11, the outer ring of fell ring gauge 26 is coaxially provided with toroidal frame 57, and toroidal frame 57 is fixed on reed plate 55, Connected between toroidal frame 57 and fell ring gauge 26 by L bracket 1.
Let-off motion 22 is the rotatable roller bearing for being arranged on the both sides of frame 16, and the roller bearing is parallel with coiler drum 17 to be set Put.
The opposite sides of frame 16 further respectively has (warp thread) lease rod 25, and lease rod 25 is located at the top of let-off motion 22 And it is be arranged in parallel with let-off motion 22 (roller bearing).
Each upper strata shuttle 27 (previous upper strata shuttle 27 and the head and the tail of the latter upper strata shuttle 27 are adjacent) is successively in upper strata grid Equidistantly circumferentially formed a circle in door track 34;
Each lower floor's shuttle 24 (previous lower floor's shuttle 24 and the head and the tail of the latter lower floor shuttle 24 are adjacent) is successively in lower-layer gate Equidistantly circumferentially formed a circle in door track 35.
A kind of operation principle of the broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion of the present invention be before starting by warp thread group by Pre-designed fabric construction is arranged in annular, and motor B38 is directly transmitted power on rotating shaft E43, and rotating shaft E43 will be moved Power is transmitted to roller gear D42, roller gear D42 drives roller gear C40 to rotate by transmission belt B41, roller gear C40 bands Turn axle D39 is rotated, and power is transmitted to roller gear B21, roller gear B21 and drives cylinder by transmission belt 20 by rotating shaft D 39 Gear A 19 rotates, and roller gear A19 drives rotating shaft A18 rotations, and rotating shaft A18 drives cylindrical cam 5 to rotate, so as to drive interior cunning Block 6, middle sliding block 7 and outer slide 8 slide in waveform guide rail A53 and waveform guide rail B54, inner slide 6, middle sliding block 7 and outer Sliding block 8 promote respectively interior heald rod 10 in heald rod leading truck 9, middle heald rod 11 and outer heald rod 12 it is corresponding drive internal layer heald frame 13, in Layer heald frame 14 and outer layer heald frame 15 pump in vertical direction and are open.Two waveform guide rail A53 and one Waveform guide rail B54 (two waveform guide rail A53 are in the same direction, and waveform guide rail B54 and two waveform guide rail A53 are in opposite direction) The heald upper, middle and lower alternate motion in internal layer heald frame 13, middle level heald frame 14 and outer layer heald frame 15 is driven respectively, forms cylindrical cam Oscillating follower mechanism.
As shown in figure 12, yarn 47 is drawn from the weft yarn cylinder of bank, is then passed through let-off motion 22 and is sent out, then passes through End-and-end lease rod 25 is crossed to be divided into yarn three groups (top line group 47-1, middle level warp thread group 47-2, lower layer warp yarns group 47-3). In every group of heald frame, top line group 47-1 passes through middle level heald frame 14 mesonexine heald frame heald eyelet 14-1, top line group 47-1 Controlled by heald, yarn forms top line group 47-1 through layer heald frame heald eyelet 14-1;Meanwhile middle level warp thread group 47-2 is worn The outer layer heald frame heald eyelet 15-1 crossed in outer layer heald frame 15, middle level warp thread group 47-2 are controlled by heald, and yarn is comprehensive through outer layer Frame heald eyelet 15-1 forms middle level warp thread group 47-2;Lower layer warp yarns group 47-3 passes through internal layer heald frame heald eyelet 13-1, lower floor Warp thread group 47-3 is controlled by heald, and yarn forms lower layer warp yarns group 47-3 through internal layer heald frame heald eyelet 13-1.In tapping machine In structure, because the track (two waveform guide rail A53 and a waveform guide rail B54) of every group of three layers of heald frame drives internal layer respectively Heald frame 13, middle level heald frame 14 and outer layer heald frame 15 do upper, middle and lower alternate motion, so as to this drive respectively top line group 47-1, in Layer warp thread group 47-2, lower layer warp yarns group 47-3 are moved back and forth, and so as to produce woven top shed 49 and lower shed 50, and control shed open Opening and closing.
Under top shed open mode, top shed 49 be by top line group 47-1, middle level warp thread group 47-2 formed one Individual shed open space, now upper strata shuttle 27 is rotated on upper strata fence gate track 34, while weft yarn is incorporated into top shed 49, and It is urgent on fell ring gauge 26.If outer layer heald frame heald eyelet 15-1 and middle level heald frame heald eyelet 14-1 are located at same level If position, then top shed 49 is closed, and wherein top line group 47-1, middle level warp thread group 47-2 also are located at same level.On The size in the space of shed open 49 is determined by two groups of warp thread, and top line group 47-1, middle level warp thread group 47-2 positions constantly change Form shed open.Since shed closed, replace if top line group 47-1, middle level warp thread group 47-2 are located at them with respect to itself The rollback point of motion, then the space of top shed 49 reach maximum.Under the change of shed open, weft yarn is incorporated into by upper strata shuttle 27 In the top shed 49 of woven new opening and on fabric, next group of weft yarn by it is next upper strata shuttle 27 carry introduce it is next Individual top shed 49 (being opened in succession with first shed open).
Under lower floor's shed open open mode, lower shed 50 is formed by middle level warp thread group 47-2, lower layer warp yarns group 47-3 One shed open space, now lower floor's shuttle 24 carries weft yarn and rotated in lower-layer gate door track 35, while weft yarn is incorporated into In lower shed 50, and it is urgent on fell ring gauge 26.If outer layer heald frame heald eyelet 15-1 and internal layer heald frame heald eyelet 13- If 1 is located at the same horizontal position, then lower shed 50 is closed, and middle level warp thread group 47-2, lower layer warp yarns group 47-3 also are located at same Plane.The size in the space of lower shed 50 is determined by two groups of warp thread, and middle level warp thread group 47-2, lower layer warp yarns group 47-3 positions are not Disconnected change forms shed open.Since being started shed closed, if middle level warp thread group 47-2, lower layer warp yarns group 47-3 are located at their phases To the rollback point of itself alternating movement, then the space of lower shed 50 reaches maximum.Under the change of shed open, weft yarn is by lower floor's shuttle Son 24 is incorporated into the lower shed 50 of woven new opening and on fabric, and next group of weft yarn carries lower floor's shuttle 24 by next And introduce next lower shed 50 (being opened in succession with first shed open).
In the present invention, cause upper strata shuttle to being passed through alternating current in upper strata magnet exciting coil 32 and lower floor's magnet exciting coil 37 respectively Son 27 and lower floor's shuttle 24) around form respective magnetic field respectively, magnetic field produces with the change in size of current and direction The magnetic field that the waveform magnetic field of sinusoidal variations rule, upper strata permanent magnet 33 and lower floor's permanent magnet 36 are formed is fixed, so encouraging The magnetic field that magnetic coil is formed and the magnetic field interaction of permanent magnet itself, thrust is produced to upper strata shuttle 27 and lower floor's shuttle 24 and made With the speed that upper strata shuttle 27 and lower floor's shuttle 24 move is determined by the pace of change in waveform magnetic field.Using linear electric motors come real Existing electromagnetism wefting insertion, electromagnetism weft insertion system reduce the complexity of mechanical driving device to a certain extent, while also improve existing There are some defects of shuttle sliding device wefting insertion, compensate for restriction of the existing wefting insertion shuttle to loom characteristic, add the reliability of system, Also solves the problems, such as the weaving of wide format simultaneously.
In addition, lease rod 25 can preferentially be arranged in warp inlet side, electromagnetism picking motion is arranged in shedding mechanism, weaving Between ring gauge 26, and upper strata shuttle 27 and lower floor's shuttle 24 be in round reed it is equidistant circumferentially, and circulate successively Rotate.Motor A2 is connected by shaft coupling with decelerator 3, transmits power to rotating shaft F44, rotating shaft F44 after the deceleration of decelerator 3 Power is transmitted to conical gear C45 and conical gear D46, conical gear D46 drives rotating shaft B28 rotations, and rotating shaft B28 is by power Transmitting to conical gear A30 and conical gear B31, conical gear B31 drives rotating shaft C 29 to rotate, and rotating shaft C 29 drives scroll cylinder 17 Rotation.The tubular fabric 48 of production is to concentrate arrangement woven from the weaving ring gauge 26 arranged to inner side, then by coiler drum 17 batch upwards, and the fabric of formation is as shown in figure 13.
From the weaving principle of 3-dimensional multi-layered tubular fabric, the loom in the present invention mainly realizes three mechanical movements, It is that the opening of three layers of heald frame in shedding mechanism moves back and forth the circulation motion of weft-insertion with electromagnetism shuttle in electromagnetism weft insertion system respectively, And the fabric take-off motion of spooler.

Claims (7)

  1. A kind of 1. broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion, it is characterised in that:Including the rotating shaft A (18) being vertically arranged, Rotating shaft A (18) lower end connects drive device B by transmission mechanism, and rotating shaft A (18) upper end is socketed with shedding mechanism, described to open Electromagnetism picking motion is coaxially provided with above mouth mechanism, fell ring gauge (26) is coaxially provided with the electromagnetism picking motion;
    Also include spooler, the spooler is arranged on the surface of electromagnetism picking motion, and the spooler is by turning Axle B (28) connection drive devices A.
  2. A kind of 2. broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion according to claim 1, it is characterised in that:The biography Motivation structure includes the roller gear A (19) for being socketed in rotating shaft A (18) lower end, and roller gear A (19) passes through transmission belt A (20) connections Roller gear B (21), roller gear B (21) are socketed in the upper end of rotating shaft D (39), and the lower end of rotating shaft D (39) is socketed with Cylinder Gear C (40) is taken turns, roller gear C (40) is socketed in rotating shaft by transmission belt B (41) connecting cylinder gear D (42), roller gear D (42) E (43) lower end, rotating shaft E (43) upper end connect the drive device B.
  3. A kind of 3. broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion according to claim 1, it is characterised in that:It is described to open Mouth mechanism includes cylindrical cam (5), is provided with through hole (51) at the center of cylindrical cam (5), rotating shaft A (18) is socketed in through hole (51) In and be connected with cylindrical cam (5) by key, step (52) is coaxially machined with the outer wall of cylindrical cam (5), step (52) will Cylindrical cam (5) is divided into cam Part I (5-1) and cam Part II (5-2), cam Part I (5-1) from top to bottom Outer wall on be sequentially coaxially provided with two circle waveform guide rail A (53) from top to bottom, it is coaxial on the outer wall of cam Part II (5-2) Provided with a circle waveform guide rail B (54), waveform guide rail B (54) and waveform guide rail A (53) the lucky phase in curvature track Instead, the heald rod leading truck (9) of annular is coaxially provided with above cylindrical cam (5), the outside of heald rod leading truck (9) is evenly distributed with Some groups of heald frame components, are connected with sliding block group on heald frame component described in every group, the sliding block group respectively with two waveform guide rail A (53) coordinate with waveform guide rail B (54).
  4. A kind of 4. broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion according to claim 3, it is characterised in that:The cunning Block group includes inner slide (6), middle sliding block (7) and outer slide (8);
    The structure of heald frame component is described in every group:Including positioned at the internal layer heald frame vertically set gradually from inside to outside (13), middle level heald frame (14) and outer layer heald frame (15), internal layer heald frame (13) bottom connection in heald rod (10) upper end, interior heald rod (10) lower end passes downwards from heald rod leading truck (9) and the lower end of interior heald rod (10) is provided with inner slide (6), inner slide (6) in cam Part I (5-1) in the waveform guide rail A (53) of downside;
    The upper end of heald rod (11) in the bottom connection of the middle level heald frame (14), the lower end of middle heald rod (11) is from heald rod leading truck (9) passed downwards in and the lower end of middle heald rod (11) is provided with middle sliding block (7), middle sliding block (7) is embedded in cam Part I (5- 1) in the waveform guide rail A (53) of upside;
    The bottom of the outer layer heald frame (15) connects the upper end of outer heald rod (12), and the lower end of outer heald rod (12) is from heald rod leading truck (9) passed downwards in and the lower end of outer heald rod (12) is provided with outer slide (8), outer slide (8) is embedded in cam Part II (5- 2) in the waveform guide rail B (54) on;
    The lower end of the interior heald rod (10) with inner slide (6) therefrom in sliding block (7) through being connected.
  5. A kind of 5. broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion according to claim 4, it is characterised in that:In described Sliding block (6) includes block A (6-1), and block A (6-1) side is provided with locating shaft A (6-2), locating shaft A (6-2) free end end Portion is socketed with bearing A (6-3), and bearing A (6-3) inner ring is fixed with locating shaft A (6-2), and bearing A (6-3) is embedded in cam first Partly in (5-1) in the waveform guide rail A (53) of downside;
    The middle sliding block (7) includes block B (7-1), and block B (7-1) side is provided with locating shaft B (7-2), locating shaft B (7-2) Free end end be socketed with bearing B (7-3), bearing B (7-3) inner ring is fixed with locating shaft B (7-2), and bearing B (7-3) is embedding In cam Part I (5-1) in the waveform guide rail A (53) of upside;
    The outer slide (8) includes block C (8-1), and block C (8-1) side is provided with locating shaft C (8-2), locating shaft C (8-2) Free end end be socketed with bearing C (8-3), bearing C (8-3) inner ring is fixed with locating shaft C (8-2), and bearing C (8-3) is embedding In waveform guide rail B (54) on cam Part II (5-2).
  6. A kind of 6. broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion according to claim 1, it is characterised in that:The electricity Magnetic picking motion includes reed plate (55) and annular time reed plate (56) in the annular that is coaxially disposed in the horizontal direction, upper reed plate (55) and Vertically carry out that a circle dent (23) is distributed between lower reed plate (56), a circle dent (23) has collectively formed fence gate rail Road, the middle part of each dent (23) are provided with guide pad (58), and the upside of guide pad (58) is provided with the guide groove A to lower recess (59), the downside of guide pad (58) is provided with the guide groove B (60) being recessed upwards, and dent (23) is divided into by guide pad (58) from centre Upper and lower two parts, each guide pad (58) on circle dent (23) altogether by fence gate track be divided into upper strata fence gate track (34) and Lower-layer gate door track (35), a circle upper strata shuttle (27) is evenly distributed with upper strata fence gate track (24), upper strata shuttle (27) Upper end is provided with upper strata permanent magnet (33), and upper strata permanent magnet (33) acts on upper strata magnet exciting coil (32);Lower-layer gate door track (35) On be evenly distributed with a circle lower floor shuttle (24), the lower end of lower floor's shuttle (24) is provided with lower floor's permanent magnet (36), lower floor's permanent magnet (36) acted on lower floor's magnet exciting coil (37);
    The bottom of upper reed plate (55) is provided with circle groove an A, the groove A and is evenly distributed with a circle I-steel A (61), Mei Gegong Upper strata magnet exciting coil (32) is wound with word steel A (61);
    The upper surface of the lower reed plate (56) is provided with circle groove a B, the groove B and is evenly distributed with a circle I-steel B (62), Lower floor's magnet exciting coil (37) is wound with each I-steel B (62).
  7. A kind of 7. broadwise multiple-shed circular weaving machine of double-deck electromagnetism wefting insertion according to claim 6, it is characterised in that:It is described to knit Choma rule (26) outer ring be coaxially provided with toroidal frame (57), toroidal frame (57) is fixed on reed plate (55), toroidal frame (57) with Connected between fell ring gauge (26) by L bracket (1).
CN201710762358.1A 2017-08-30 2017-08-30 Weft-wise multi-shed circular weaving machine with double-layer electromagnetic weft insertion function Expired - Fee Related CN107447341B (en)

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CN110735216A (en) * 2019-11-25 2020-01-31 常州信泰包装有限公司 large cam type circular weaving machine capable of stabilizing low weft yarn gap
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