CN107445599A - A kind of crucible material of industrial smelting furnace - Google Patents

A kind of crucible material of industrial smelting furnace Download PDF

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Publication number
CN107445599A
CN107445599A CN201710842663.1A CN201710842663A CN107445599A CN 107445599 A CN107445599 A CN 107445599A CN 201710842663 A CN201710842663 A CN 201710842663A CN 107445599 A CN107445599 A CN 107445599A
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parts
crucible
crucible material
graphite
boron nitride
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邱泽坚
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Foshan Gaojie Industrial Furnace Co Ltd
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Foshan Gaojie Industrial Furnace Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/101Refractories from grain sized mixtures
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206Magnesium oxides or oxide-forming salts thereof
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3463Alumino-silicates other than clay, e.g. mullite
    • C04B2235/3481Alkaline earth metal alumino-silicates other than clay, e.g. cordierite, beryl, micas such as margarite, plagioclase feldspars such as anorthite, zeolites such as chabazite
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3852Nitrides, e.g. oxynitrides, carbonitrides, oxycarbonitrides, lithium nitride, magnesium nitride
    • C04B2235/386Boron nitrides
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
    • C04B2235/425Graphite

Abstract

The invention discloses a kind of crucible material of industrial smelting furnace, the crucible material by quality component by being formed as follows:Aluminum oxide 60-80 parts, calcium oxide 15-22 parts, boron nitride 24-32 parts, graphite 8-14 parts, fluxing agent 2-6 parts, filler 15-25 parts.This material is using aluminum oxide, calcium oxide, boron nitride and graphite as material of main part, and using fluxing agent and filler as auxiliary material, manufactured crucible material is applied on industrial smelting furnace, has heating efficiency height, and crucible excellent wear-resisting property.

Description

A kind of crucible material of industrial smelting furnace
Technical field
The present invention relates to crucible technique field, more particularly to a kind of crucible material of industrial smelting furnace.
Background technology
Crucible is the important component of chemical apparatuses, and it is fusing and refined metals liquid and solid-liquid heating, reaction Container, be to ensure the basis that is smoothed out of chemical reaction.
The material that conventional crucible material forms for silicates such as clay, quartz, feldspars, with the development of science and technology pottery Porcelain raw material has no longer been simple natural mineral materials, but has been expanded to artificial compound.At present, ceramic material refers to remove Every other material outside organic and metal material, i.e. inorganic non-metallic material.Chemically divide on composition, there is oxide pottery Porcelain, carbide ceramics, nitride ceramics, boride ceramics, composite ceramic, cermet and fiber reinforced ceramic etc.;From raw material Point, there are conventional ceramic (silicate material) and special cermacis (synthetic material);Divide from purposes and performance, there is daily pottery Porcelain, structural ceramics and function ceramics etc..
Existing crucible material is applied in the crucible of industrial smelting furnace, and heating efficiency is relatively low, and mechanical strength is not high.
The content of the invention
In view of this, the invention provides a kind of crucible material of industrial smelting furnace.
A kind of crucible material of industrial smelting furnace, the crucible material by quality component by being formed as follows:Aluminum oxide 60-80 Part, calcium oxide 15-22 parts, boron nitride 24-32 parts, graphite 8-14 parts, fluxing agent 2-6 parts, filler 15-25 parts.
Preferably, the crucible material by quality component by being formed as follows:Aluminum oxide 65-72 parts, calcium oxide 17-20 parts, Boron nitride 26-30 parts, graphite 11-13 parts, fluxing agent 3-5 parts, filler 17-23 parts.
Preferably, the crucible material also includes binding agent component.
Preferably, the binding agent is 5-15 parts by quality component.
Preferably, the binding agent is absolute ethyl alcohol and paraffin, and its mass ratio is 2:1.
Preferably, the fluxing agent is magnesia or silica.
Preferably, the filler is one kind in flake asbestos, mica powder and silica flour.
The beneficial effects of the present invention are:This material using aluminum oxide, calcium oxide, boron nitride and graphite as material of main part, Using fluxing agent and filler as auxiliary material, manufactured crucible material is applied on industrial smelting furnace, has heating efficiency height, and crucible Excellent wear-resisting property.
Embodiment:
Below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, Obviously, described embodiment is part of the embodiment of the present invention, rather than whole embodiments.Based on the implementation in the present invention Example, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, is belonged to The scope of protection of the invention.
It should be appreciated that ought be in this specification and in the appended claims in use, term " comprising " and "comprising" instruction Described feature, entirety, step, operation, the presence of element and/or component, but it is not precluded from one or more of the other feature, whole Body, step, operation, element, component and/or its presence or addition for gathering.
It will be further appreciated that the term "and/or" used in description of the invention and appended claims is Refer to any combinations of one or more of the associated item listed and be possible to combine, and including these combinations.
Embodiment 1
The crucible material of industrial smelting furnace, crucible material by mass component by being formed as follows:
The preparation method of the crucible material of industrial smelting furnace:
Accurate aluminum oxide, calcium oxide, boron nitride, graphite, magnesia and the flake asbestos for weighing formula ratio;
Aluminum oxide, calcium oxide, boron nitride and graphite are placed in ball mill, drum's speed of rotation 300r/min, ground 20min;
Aluminum oxide after grinding, calcium oxide, boron nitride and graphite are placed in drying box and dried, drying temperature 60 DEG C, dry 25min;
Magnesia and flake asbestos are added into aluminum oxide, calcium oxide, boron nitride and powdered graphite, mixed, Mix to uniform, obtain batch mixing;
Batch mixing is added into mould, crucible base is made;
Crucible base is sintered by 1150 DEG C, sintering time 3h, obtains crucible product;
Surface polishing is carried out to crucible product, it is extremely smooth.
Embodiment 2
The crucible material of industrial smelting furnace, crucible material by mass component by being formed as follows:
The preparation method of the crucible material of industrial smelting furnace:
The accurate aluminum oxide for weighing formula ratio, calcium oxide, boron nitride, graphite, silica, absolute ethyl alcohol, paraffin and Mica powder;
Aluminum oxide, calcium oxide, boron nitride and graphite are placed in ball mill, drum's speed of rotation 220r/min, ground 27min;
Aluminum oxide after grinding, calcium oxide, boron nitride and graphite are placed in drying box and dried, drying temperature 70 DEG C, dry 22min;
Silica, absolute ethyl alcohol, paraffin and mica powder are added to aluminum oxide, calcium oxide, boron nitride and graphite In powder, mixed, mix to uniform, obtain batch mixing;
Batch mixing is added into mould, crucible base is made;
Crucible base is sintered by 950 DEG C, sintering time 6h, obtains crucible product;
Surface polishing is carried out to crucible product, it is extremely smooth.
Embodiment 3
The crucible material of industrial smelting furnace, crucible material by mass component by being formed as follows:
The preparation method of the crucible material of industrial smelting furnace:
Accurate aluminum oxide, calcium oxide, boron nitride, graphite, silica, absolute ethyl alcohol and the quartz for weighing formula ratio Powder;
Aluminum oxide, calcium oxide, boron nitride and graphite are placed in ball mill, drum's speed of rotation 200r/min, ground 30min;
Aluminum oxide after grinding, calcium oxide, boron nitride and graphite are placed in drying box and dried, drying temperature 100 DEG C, dry 15min;
Silica, absolute ethyl alcohol and silica flour are added to aluminum oxide, calcium oxide, boron nitride and powdered graphite In, mixed, mix to uniform, obtain batch mixing;
Batch mixing is added into mould, crucible base is made;
Crucible base is sintered by 900 DEG C, sintering time 7h, obtains crucible product;
Surface polishing is carried out to crucible product, it is extremely smooth.
Embodiment 4
The crucible material of industrial smelting furnace, crucible material by mass component by being formed as follows:
The preparation method of the crucible material of industrial smelting furnace:
Accurate aluminum oxide, calcium oxide, boron nitride, graphite, magnesia, absolute ethyl alcohol and the mica powder for weighing formula ratio;
Aluminum oxide, calcium oxide, boron nitride and graphite are placed in ball mill, drum's speed of rotation 270r/min, ground 23min;
Aluminum oxide after grinding, calcium oxide, boron nitride and graphite are placed in drying box and dried, drying temperature 95 DEG C, dry 19min;
Magnesia, absolute ethyl alcohol and mica powder are added into aluminum oxide, calcium oxide, boron nitride and powdered graphite, Mixed, mix to uniform, obtain batch mixing;
Batch mixing is added into mould, crucible base is made;
Crucible base is sintered by 1100 DEG C, sintering time 4h, obtains crucible product;
Surface polishing is carried out to crucible product, it is extremely smooth.
Embodiment 5
The crucible material of industrial smelting furnace, crucible material by mass component by being formed as follows:
The preparation method of the crucible material of industrial smelting furnace:
Accurate aluminum oxide, calcium oxide, boron nitride, graphite, magnesia and the flake asbestos for weighing formula ratio;
Aluminum oxide, calcium oxide, boron nitride and graphite are placed in ball mill, drum's speed of rotation 240r/min, ground 25min;
Aluminum oxide after grinding, calcium oxide, boron nitride and graphite are placed in drying box and dried, drying temperature 85 DEG C, dry 21min;
Magnesia and flake asbestos are added into aluminum oxide, calcium oxide, boron nitride and powdered graphite, mixed, Mix to uniform, obtain batch mixing;
Batch mixing is added into mould, crucible base is made;
Crucible base is sintered by 1000 DEG C, sintering time 5h, obtains crucible product;
Surface polishing is carried out to crucible product, it is extremely smooth.
The crucible that the crucible material of embodiment 1-5 industrial smelting furnace is made, determine simultaneously its heating efficiency and wearability.
Test event Wearability Heating efficiency (%)
Embodiment 1 Well 81
Embodiment 2 Well 84
Embodiment 3 Well 79
Embodiment 4 Well 85
Embodiment 5 Well 84
Data in performance test table can be seen that embodiment 1-5 crucible material, and not only wearability is good, and Heating efficiency is very high.
Above is to specific embodiment provided by the present invention.
The present invention is described in detail specification, structural principle of the specific case used herein to the present invention And embodiment is set forth, above example is only intended to help the method and its core concept for understanding the present invention;Meanwhile For those of ordinary skill in the art, according to the thought of the present invention, have change in specific embodiments and applications Become part, in summary, this specification content should not be construed as limiting the invention.

Claims (7)

1. a kind of crucible material of industrial smelting furnace, it is characterised in that the crucible material by quality component by being formed as follows:Oxygen Change aluminium 60-80 parts, calcium oxide 15-22 parts, boron nitride 24-32 parts, graphite 8-14 parts, fluxing agent 2-6 parts, filler 15-25 parts.
2. crucible material according to claim 1, it is characterised in that the crucible material by pressing quality component group as follows Into:Aluminum oxide 65-72 parts, calcium oxide 17-20 parts, boron nitride 26-30 parts, graphite 11-13 parts, fluxing agent 3-5 parts, filler 17-23 parts.
3. crucible material according to claim 1, it is characterised in that:The crucible material also includes binding agent component.
4. crucible material according to claim 3, it is characterised in that:The binding agent is 5-15 parts by quality component.
5. crucible material according to claim 3, it is characterised in that:The binding agent is absolute ethyl alcohol and paraffin, its Mass ratio is 2:1.
6. crucible material according to claim 1, it is characterised in that:The fluxing agent is magnesia or silica.
7. crucible material according to claim 1, it is characterised in that:The filler is flake asbestos, mica powder and stone One kind in English powder.
CN201710842663.1A 2017-09-18 2017-09-18 A kind of crucible material of industrial smelting furnace Pending CN107445599A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108955253A (en) * 2018-07-12 2018-12-07 佛山市高捷工业炉有限公司 The preparation method of high abrasion crucible ceramic material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104529469A (en) * 2014-11-21 2015-04-22 柳州创宇科技有限公司 Ceramic material used for crucibles, and preparation method thereof
CN104961445A (en) * 2015-05-13 2015-10-07 苏州市英富美欣科技有限公司 Composite ceramic material used for crucible and preparation method thereof
CN107162575A (en) * 2017-06-05 2017-09-15 长兴华悦耐火材料厂 A kind of preparation method of high-temperature crucible

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104529469A (en) * 2014-11-21 2015-04-22 柳州创宇科技有限公司 Ceramic material used for crucibles, and preparation method thereof
CN104961445A (en) * 2015-05-13 2015-10-07 苏州市英富美欣科技有限公司 Composite ceramic material used for crucible and preparation method thereof
CN107162575A (en) * 2017-06-05 2017-09-15 长兴华悦耐火材料厂 A kind of preparation method of high-temperature crucible

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108955253A (en) * 2018-07-12 2018-12-07 佛山市高捷工业炉有限公司 The preparation method of high abrasion crucible ceramic material

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Application publication date: 20171208