CN107444696B - Semi-automatic single granule racking machine - Google Patents
Semi-automatic single granule racking machine Download PDFInfo
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- CN107444696B CN107444696B CN201710756470.4A CN201710756470A CN107444696B CN 107444696 B CN107444696 B CN 107444696B CN 201710756470 A CN201710756470 A CN 201710756470A CN 107444696 B CN107444696 B CN 107444696B
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- 239000008187 granular material Substances 0.000 title abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 239000008188 pellet Substances 0.000 claims abstract description 47
- 230000005540 biological transmission Effects 0.000 claims abstract description 45
- 230000010355 oscillation Effects 0.000 claims abstract description 29
- 238000012856 packing Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 230000005291 magnetic effect Effects 0.000 claims description 79
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 52
- 229910052742 iron Inorganic materials 0.000 claims description 26
- 238000001179 sorption measurement Methods 0.000 claims description 23
- 238000005192 partition Methods 0.000 claims description 15
- 230000005294 ferromagnetic effect Effects 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 abstract description 8
- 230000002146 bilateral effect Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 238000012858 packaging process Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 230000009471 action Effects 0.000 description 14
- 230000033001 locomotion Effects 0.000 description 8
- 230000001133 acceleration Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000011049 pearl Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
本发明公开一种半自动单种粒料分装机,通过对整个分装过程进行多重控制,将双边不对称振荡机构和由传动电机提供动力的传送带相结合,对粒料进行两次排布,使粒料呈单排间隔分布;运用红外计数结构和集料仓,实现将粒料按照一定数量进行分装、出仓的功能,同时对粒料总数和分装次数分别进行计数。本发明结构简洁、巧妙,红外计数和粒料出仓计数精准,多重控制方案使整个分装过程的精度和效率得到保证,不仅可以避免人工分装在安全卫生方面的不足,也可以满足用户对粒状粒料分装精度的要求。
The invention discloses a semi-automatic single-grain packing machine. Through multiple control of the entire packing process, a bilateral asymmetrical oscillation mechanism and a conveyor belt powered by a transmission motor are combined to arrange the pellets twice, so that the The pellets are distributed in a single row at intervals; the infrared counting structure and the aggregate bin are used to realize the function of sub-packaging and discharging the pellets according to a certain quantity, and at the same time, the total number of pellets and the number of sub-packing are counted respectively. The invention has a simple and ingenious structure, accurate infrared counting and granular material discharge counting, and multiple control schemes ensure the accuracy and efficiency of the entire sub-packaging process, which can not only avoid the safety and sanitation of manual sub-packaging, but also meet the needs of users. The requirements for the accuracy of granular granular material packaging.
Description
技术领域technical field
本发明涉及粒料分装技术领域,具体涉及一种半自动单种粒料分装机。The invention relates to the technical field of granular material packing, in particular to a semi-automatic single-type granular material packing machine.
背景技术Background technique
现有的分装机大多都是按重量对粒料进行分装,而且所分装的粒料仅限于粉末类或细颗粒类粒料等。而当用户在分装需要对粒料的数量进行严格限制的粒料时,例如珍珠、糖果、片剂药品等,必须使用人工对其进行分装,整个过程费时费力,不仅效率不高而且难以保证分装精度和分装过程中卫生达标。Most of the existing packing machines divide the granules by weight, and the granules to be divided are limited to powder or fine-grained granules. However, when the user needs to strictly limit the number of pellets, such as pearls, candies, tablet medicines, etc., they must be manually packaged. The whole process is time-consuming and labor-intensive, not only inefficient but difficult. To ensure the accuracy of sub-packaging and hygiene standards during the sub-packaging process.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的是现有分装机无法对粒状粒料按数量进行分装的问题,提供一种半自动单种粒料分装机。The present invention solves the problem that the existing packing machine cannot pack the granular materials according to the quantity, and provides a semi-automatic single-grain packing machine.
为解决上述问题,本发明是通过以下技术方案实现的:In order to solve the above-mentioned problems, the present invention is achieved through the following technical solutions:
一种半自动单种粒料分装机,主要由底座、送料机构、不对称振荡机构、传送机构、集料机构和控制电路组成;The utility model relates to a semi-automatic single-type granular material filling machine, which is mainly composed of a base, a feeding mechanism, an asymmetrical oscillation mechanism, a conveying mechanism, a collecting mechanism and a control circuit;
送料机构整体位于底座左侧的正上方;该送料机构包括送料斗、料斗支架、料斗、2个送料斗支架和2个滚轮;送料斗水平设置在底座左侧的正上方,并沿左右方向延伸,其横截面呈U形;料斗支架立设在送料斗左侧的上方,料斗安装在料斗支架上;2个送料斗支架的上端分别固定在送料斗左右两侧的下方,每个料斗支架的下端设有1个滚轮,且滚轮与底座相接触;The overall feeding mechanism is located just above the left side of the base; the feeding mechanism includes a feeding hopper, a hopper bracket, a hopper, 2 feeding hopper brackets and 2 rollers; the feeding hopper is horizontally arranged just above the left side of the base and extends in the left-right direction , its cross section is U-shaped; the hopper bracket is erected above the left side of the hopper, and the hopper is installed on the hopper bracket; the upper ends of the two hopper brackets are respectively fixed under the left and right sides of the hopper, and the There is a roller at the lower end, and the roller is in contact with the base;
不对称振荡机构整体位于送料斗中部的下方;该不对称振荡机构包括活动支板、振荡吸附铁片、强磁固定支板、强磁性电磁铁、弱磁固定支板、弱磁性电磁铁和弹簧;活动支板的上端固定在送料斗的下方的中部,活动支板的上端悬置;强磁固定支板和弱磁固定支板的下端固定在底座上,强磁固定支板和弱磁固定支板的上端悬置;强磁固定支板和弱磁固定支板分别位于在活动支板的左右两侧,且强磁固定支板和活动支板之间以及弱磁固定支板和活动支板之间通过弹簧相连;活动支板的下部的左右两侧表面上各固定有一振荡吸附铁片;强磁固定支板的上部并朝向活动支板的一侧设有强磁性电磁铁,且强磁性电磁铁的位置与同侧的振荡吸附铁片的位置相对;弱磁固定支板的上部并朝向活动支板的一侧设有弱磁性电磁铁,且弱磁性电磁铁的位置与同侧的振荡吸附铁片的位置相对;The asymmetric oscillation mechanism is located below the middle of the feeding hopper as a whole; the asymmetric oscillation mechanism includes a movable support plate, an oscillating adsorption iron sheet, a strong magnetic fixed support plate, a strong magnetic electromagnet, a weak magnetic fixed support plate, a weak magnetic electromagnet and a spring ;The upper end of the movable support plate is fixed in the lower middle of the feeding hopper, and the upper end of the movable support plate is suspended; the lower ends of the strong magnetic fixed support plate and the weak magnetic fixed support plate are fixed on the base, and the strong magnetic fixed support plate and the weak magnetic fixed support The upper end of the support plate is suspended; the strong magnetic fixed support plate and the weak magnetic fixed support plate are respectively located on the left and right sides of the movable support plate, and between the strong magnetic fixed support plate and the movable support plate and the weak magnetic fixed support plate and the movable support plate The plates are connected by springs; an oscillating adsorption iron sheet is fixed on the left and right sides of the lower part of the movable support plate; the upper part of the strong magnetic fixed support plate is provided with a strong magnetic electromagnet on the side facing the movable support plate. The position of the magnetic electromagnet is opposite to the position of the oscillating adsorption iron sheet on the same side; the upper part of the weak magnetic fixed support plate and the side facing the movable support plate is provided with a weak magnetic electromagnet, and the position of the weak magnetic electromagnet is the same as that of the same side. The position of the oscillating adsorption iron sheet is relative;
传送机构整体位于底座中部的正上方;该传送机构包括传送带、2个传动转轮、2个传动支架和传动电机;传送带水平设置在底座右侧的正上方,并沿左右方向延伸;传送带的水平高度低于送料斗的水平高度,且传送带的左端位于送料斗的右端的正下方,并使得送料斗送来的粒料能够落到传送带之上;2个传动支架的下端固定在底座上,每个传动支架的上方设有1个传动转轮,传送带嵌套在2个传动转轮上;传动电机的输出端与传动转轮连接;The whole conveying mechanism is located just above the middle of the base; the conveying mechanism includes a conveying belt, 2 transmission wheels, 2 transmission brackets and a transmission motor; the conveying belt is arranged horizontally just above the right side of the base and extends in the left-right direction; The height is lower than the horizontal height of the feeding hopper, and the left end of the conveyor belt is located just below the right end of the feeding hopper, so that the pellets sent by the feeding hopper can fall on the conveyor belt; the lower ends of the two transmission brackets are fixed on the base, each A transmission runner is arranged above each transmission bracket, and the conveyor belt is nested on the 2 transmission runners; the output end of the transmission motor is connected with the transmission runner;
集料机构整体位于底座右侧的正上方;该集料机构包括集料仓、红外线发射管、红外线接收管、隔板、仓口上电磁铁、隔板吸附铁片和仓口下电磁铁;集料仓固定在底座的右侧,整体为中空的长方体;集料仓左侧壁的上部开设有入料口,集料仓右侧壁的下部开设有出料口;集料仓的出料口与传送带的右端相对;集料仓的出料口的上边设有仓口上电磁铁,集料仓的下边设有仓口下电磁铁;隔板的一端铰链在集料仓左侧壁的下部,隔板的另一端设有隔板吸附铁片;当隔板吸附铁片与仓口上电磁铁相贴时,集料仓的出料口闭合;当隔板吸附铁片与仓口下电磁铁相贴时,集料仓的出料口开启;红外线发射管和红外线接收管设置集料仓的内腔中,且相对固定在集料仓前后侧壁的中部;The collecting mechanism as a whole is located just above the right side of the base; the collecting mechanism includes a collecting bin, an infrared emitting tube, an infrared receiving tube, a partition, an electromagnet on the top of the bin, an adsorption iron sheet on the partition and an electromagnet under the bin; The silo is fixed on the right side of the base, and the whole is a hollow cuboid; the upper part of the left side wall of the collecting silo is provided with a feeding port, and the lower part of the right side wall of the collecting silo is provided with a discharging port; the discharging port of the collecting silo Opposite to the right end of the conveyor belt; the upper side of the discharge port of the collection silo is provided with an upper electromagnet, and the lower side of the collection silo is provided with a lower electromagnet; one end of the partition is hinged at the lower part of the left side wall of the collection silo, The other end of the clapboard is provided with a clapboard adsorption iron piece; when the clapboard adsorption iron piece is in contact with the electromagnet on the warehouse mouth, the discharge port of the collecting bin is closed; when the clapboard adsorption iron piece is in contact with the electromagnet under the warehouse mouth When sticking, the discharge port of the collecting bin is opened; the infrared emitting tube and the infrared receiving tube are arranged in the inner cavity of the collecting bin, and are relatively fixed in the middle of the front and rear side walls of the collecting bin;
控制电路与强磁性电磁铁、弱磁性电磁铁、传动电机、红外线发射管、红外线接收管、仓口上电磁铁和仓口下电磁铁连接。The control circuit is connected with the strong magnetic electromagnet, the weak magnetic electromagnet, the transmission motor, the infrared emitting tube, the infrared receiving tube, the electromagnet on the top of the warehouse mouth and the electromagnet on the bottom of the warehouse mouth.
上述方案中,底座上还进一步设有滚轮导轨,滚轮位于该滚轮导轨上。In the above solution, the base is further provided with a roller guide rail, and the roller is located on the roller guide rail.
上述方案中,强磁固定支板及其强磁性电磁铁位于活动支板的左侧,弱磁固定支板及其弱磁性电磁铁位于活动支板的右侧。In the above solution, the strong magnetic fixed support plate and its strong magnetic electromagnet are located on the left side of the movable support plate, and the weak magnetic fixed support plate and its weak magnetic electromagnet are located on the right side of the movable support plate.
上述方案中,传动转轮顺时针转动。In the above solution, the transmission wheel rotates clockwise.
上述方案中,集料仓的外侧壁上还显示屏和/或键盘;显示屏和/或键盘与控制电路连接。In the above solution, there is also a display screen and/or a keyboard on the outer side wall of the collecting bin; the display screen and/or the keyboard are connected with the control circuit.
与现有技术相比,本发明通过控制系统对整个分装过程进行多重控制,将双边不对称振荡机构和由传动电机提供动力的传送带相结合,对粒料进行两次排布,使粒料呈单排间隔分布;运用红外计数结构和集料仓,实现将粒料按照一定数量进行分装、出仓的功能,同时对粒料总数和分装次数分别进行计数。本发明结构简洁、巧妙,红外计数和粒料出仓计数精准,多重控制方案使整个分装过程的精度和效率得到保证,不仅可以避免人工分装在安全卫生方面的不足,也可以满足用户对粒状粒料分装精度的要求。Compared with the prior art, the present invention performs multiple control of the entire sub-packaging process through the control system, combines the bilateral asymmetric oscillation mechanism and the conveyor belt powered by the transmission motor, and arranges the pellets twice, so that the pellets are It is distributed in a single row at intervals; the infrared counting structure and the collection bin are used to realize the function of sub-packing and discharging the pellets according to a certain quantity, and at the same time, the total number of pellets and the number of sub-packing are counted respectively. The present invention has a simple and ingenious structure, accurate infrared counting and granular material discharge counting, and multiple control schemes ensure the accuracy and efficiency of the entire sub-packaging process, which can not only avoid the safety and sanitation of manual sub-packaging, but also meet the needs of users. The requirements for the accuracy of granular material packaging.
附图说明Description of drawings
图1为一种半自动单种粒料分装机的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a semi-automatic single-type pellet dispenser.
图2为滚轮和导轨的结构侧视图。Figure 2 is a side view of the structure of the roller and the guide rail.
图3为集料仓的结构示意图。Figure 3 is a schematic diagram of the structure of the aggregate bin.
图4为不对称振荡驱动电路原理图。Figure 4 is a schematic diagram of the asymmetric oscillation drive circuit.
图5为仓口驱动电路原理图。Figure 5 is a schematic diagram of the drive circuit of the warehouse.
图中标示:1.料斗支架;2.料斗;3.送料斗;4.送料斗支架;5.底座;6.滚轮导轨;7.滚轮;8.强磁固定支板;9.强磁性电磁铁;10.弹簧;11.活动支板;12.振荡吸附铁片;13.弱磁性电磁铁;14.弱磁固定支板;15.传动转轮15;16.传动电机16;17.传送带;18.传动支架;19.红外线发射管;20.红外线接收管;21.显示屏;22.键盘;23.隔板;24.仓口上电磁铁;25.隔板吸附铁片;26.仓口下电磁铁;27.集料仓。Indicated in the figure: 1. Hopper support; 2. Hopper; 3. Feeding hopper; 4. Feeding hopper support; 5. Base; 6. Roller guide rail; 7. Roller; Iron; 10. Spring; 11. Movable support plate; 12. Oscillating adsorption iron sheet; 13. Weak magnetic electromagnet; 14. Weak magnetic fixed support plate; 15.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实例,并参照附图,对本发明进一步详细说明。需要说明的是,实例中提到的方向用语,例如“上”、“下”、“中”、“左”“右”、“前”、“后”等,仅是参考附图的方向。因此,使用的方向仅是用来说明并非用来限制本发明的保护范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to specific examples and accompanying drawings. It should be noted that the directional terms mentioned in the examples, such as "up", "down", "middle", "left", "right", "front", "rear", etc., only refer to the directions of the drawings. Therefore, the directions used are for illustration only and not for limiting the scope of protection of the present invention.
一种半自动单种粒料分装机,如图1所示,主要由底座5、送料机构、不对称振荡机构、传送机构、集料机构和控制电路组成。A semi-automatic single-grain packing machine, as shown in Figure 1, is mainly composed of a
上述送料机构位于底座5左侧的正上方。该送料机构包括送料斗3、料斗支架1、料斗2、2个送料斗支架4和2个滚轮7。送料斗3水平设置在底座5左侧的正上方,并沿左右方向延伸,其横截面呈U形。粒料的传送斗采用U型设计,在粒料自身重力的作用下,配合振荡机构可以使粒料呈单排分布。料斗支架1立设在送料斗3左侧的上方,料斗2安装在料斗支架1上。料斗2底部运用斜切面设计,料斗支架1与送料斗3相连处采用斜面设计,斜面的角度与料斗2底部切角相同。通过对料斗2底端斜切面与料斗支架1与送料斗3相连处的斜面角度进行调整,来对粒料的下料速度进行控制,以可以实现料斗2自重控制给料。当料斗2底端斜切面与料斗支架1与送料斗3相连处斜面的倾斜方向相反时,下料速度最快;随着料斗2在料斗支架1上的转动,下料速度逐渐变慢;当料斗2底端斜切面与料斗支架1与送料斗3相连处斜面的倾斜方向相同时,下料口被封,停止下料。2个送料斗支架4的上端分别固定在送料斗3左右两侧的下方,每个料斗支架1的下端设有1个滚轮7,且滚轮7与底座5上设有的滚轮导轨6相接触。滚轮7采用凹形设计,与底座5上的滚轮导轨6的凸型设计相契合,保证了送料斗3的运动方向和运动的稳定性,如图2所示。The above-mentioned feeding mechanism is located just above the left side of the
上述不对称振荡机构位于送料斗3中部的下方。该不对称振荡机构包括活动支板11、振荡吸附铁片12、强磁固定支板8、强磁性电磁铁9、弱磁性电磁铁13、弱磁固定支板14和弹簧10。活动支板11的上端固定在送料斗3的下方的中部,活动支板11的线段悬置。强磁固定支板8和弱磁固定支板14的下端固定在底座5上,强磁固定支板8和弱磁固定支板14的上端悬置。强磁固定支板8位于活动支板11的左侧,弱磁固定支板14位于在活动支板11的右侧,且强磁固定支板8和活动支板11之间以及弱磁固定支板14和活动支板11之间通过弹簧10相连。活动支板11的下部的左右两侧表面上各固定有一振荡吸附铁片12。强磁固定支板8的上部并朝向活动支板11的一侧即右侧设有强磁性电磁铁9,且强磁性电磁铁9的位置与右侧的振荡吸附铁片12的位置相对。弱磁固定支板14的上部并朝向活动支板11的一侧即左侧设有弱磁性电磁铁13,且弱磁性电磁铁13的位置与左侧的振荡吸附铁片12的位置相对。在控制电路的控制下,双边不对称振荡机构通电后,强磁性电磁铁9和弱磁性电磁铁13进行交替通电,由于磁性的不同,对振荡吸附铁片12产生大小不同的吸引力。在吸引力的作用下,送料斗3在滚轮7和滚轮7支架的支撑下,沿滚轮导轨6做加速度不同的振荡运动。粒料在惯性的作用下,在振荡中向传送带17方向运动。弹簧10结构的设计避免了在送料斗3运动的过程中,活动支板11和固定支架发生碰撞,铁片与强磁性电磁铁9和弱磁性电磁铁13发生碰撞,使得振荡过程平滑进行。不对称振荡机构运用双边不对称电磁振荡原理,使送料斗3在不对称电磁力的作用下产生前后不同的加速度,向前的加速度大于向后的加速度,粒料在惯性的作用下向后移动,进而使得粒料在自重和送料斗3振荡的作用下呈单排分布。The above-mentioned asymmetrical oscillation mechanism is located below the middle of the
上述传送机构位于底座5中部的正上方。该传送机构包括传送带17、2个传动转轮15、2个传动支架18和传动电机16。传送带17水平设置在底座5右侧的正上方,并沿左右方向延伸。传送带17的水平高度低于送料斗3的水平高度,且传送带17的左端位于送料斗3的右端的正下方,并使得送料斗3送来的粒料能够落到传送带17之上。2个传动支架18的下端固定在底座5上,每个传动支架18的上方设有1个传动转轮15,传送带17嵌套在2个传动转轮15上。传动电机16的输出端与传动转轮15连接,并控制传动转轮15顺时针转动以此带动传送带17的上表面由左向右运动,将送料机构送出的粒料送至集料机构中。The above-mentioned transfer mechanism is located just above the middle of the
上述集料机构位于底座5右侧的正上方。该集料机构如图3所示,包括集料仓27、红外线发射管19、红外线接收管20、隔板23、仓口上电磁铁24、隔板吸附铁片25、仓口下电磁铁26、显示屏21和键盘22。集料仓27固定在底座5的右侧,整体为中空的长方体。集料仓27左侧壁的上部开设有弧形镂空设计的入料口,集料仓27右侧壁的下部开设有出料口。集料仓27的出料口的上边设有仓口上电磁铁24,集料仓27的下边设有仓口下电磁铁26。集料仓27的出料口与传送带17的右端相对。The above-mentioned collecting mechanism is located just above the right side of the
红外线发射管19和红外线接收管20设置集料仓27的内腔中,且相对固定在集料仓27前后侧壁的中部。显示屏21和键盘22设置在集料仓27的外侧壁上。红外线发射管19和红外线接收管20构成红外计数器,其安装在与传送带17呈45°夹角的位置,其中的红外发射管和红外接收管分别安装在与传送带17相邻集料仓27的两面,且位置相对。粒料在传送带17的带动下移动到传送带17的右端,当粒料到达与传送带17平面夹角呈45°的位置时,粒料会在自重的作用下将下落进入集料仓27。此时红外线发射管19发出的信号被粒料遮挡,红外接收管接收的信号被阻挡,计数器对下落的粒料进行计数。并通过控制电路对数据进行处理,并据此来控制双边不对称振荡机构、传送带17中传动电机16和集料仓27口的状态,达到精准快速的控制效果。The infrared emitting
隔板23的一端铰链在集料仓27左侧壁的下部,隔板23的另一端设有隔板吸附铁片25。当控制电路控制仓口上电磁铁24通电时,隔板吸附铁片25与仓口上电磁铁24相贴,集料仓27的出料口闭合;当控制电路控制仓口下电磁铁26通电时,隔板吸附铁片25与仓口下电磁铁26相贴,集料仓27的出料口开启,从而可以使粒料到达规定数量后自动出仓。One end of the
上述控制电路与强磁性电磁铁9、弱磁性电磁铁13、传动电机16、红外线发射管19、红外线接收管20、仓口上电磁铁24、仓口下电磁铁26、显示屏21和键盘22连接。强磁性电磁铁9和弱磁性电磁铁13用于控制不对称振荡机构运动,从而使得送料斗3在不对称电磁力的作用下产生前后不同的加速度,进而使得粒料在自重和送料斗3振荡的作用下呈单排分布。传动电机16控制传送机构运动,让送料机构中落入的粒料进入集料机构中。红外线发射管19和红外线接收管20用于对粒料进行分装计数。仓口上电磁铁24和仓口下电磁铁26用于控制隔板23运动,进而实现集料仓27的出料口的开启与关闭。显示屏21用于显示粒料计数总数、粒料分装次数、本次分装的当前计数。按键用于设置单次分装数量,不对称振荡机构通过通断电来控制送料斗3的运动状态。The above-mentioned control circuit is connected with the strong
控制电路的最小控制系统模块以AT89S52作为主控芯片,并采用11.0592MHZ晶振来构造最小控制系统。传送带17传动电机16模块以四相五线传动电机1628BYJ48作为系统的动力源,并搭配以L298N为核心的驱动电路,在AT89S52的时序控制下实现动力传输。The minimum control system module of the control circuit uses AT89S52 as the main control chip, and uses 11.0592MHZ crystal oscillator to construct the minimum control system.
显示屏21选用JLX12864G-086作为系统的显示界面,主要显示设置参数、计数数据等数据信息。键盘22采用4*4矩阵键盘22,与AT89S52的P0端口相连,并外接上拉电阻。控制键盘22主要用作对系统进行数据设置以及相关控制操作。The
不对称振荡驱动电路包括二极管D9-D10,达林顿管Q1-Q2,以及电阻R4-R5;达林顿管Q1的基极经电阻R4与控制器的输出端连接,达林顿管Q2的基极经电阻R5与控制器的输出端连接;达林顿管Q1的漏极分为2路,一路经二极管D9与电源Vcc连接,另一端经强磁性电磁铁9与电源Vcc连接;达林顿管Q2的漏极分为2路,一路经二极管D10与电源Vcc连接,另一端经弱磁性电磁铁13与电源Vcc连接;达林顿管Q1的源极和达林顿管Q2的源极同时与地GND连接。参见图4。不对称振荡机构由对称的2个电磁铁E1和E2构成,E1的磁性强于E2的磁性。E1和E2分别由NPN和PNP达林顿管驱动,两个达林顿管的基极共联,由AT89S52的P3.1口输出的PWM波共同控制。该电路结构使得电磁铁E1和E2在同一时刻只能单一启动,在PWM波的控制下便表现为电磁振荡结构“来回”伸缩。若对PWM波的占空比α进行配置,使得E1和E2在一个周期内的启动时间不同,电磁振荡结构便可使粒料向E1方向运动的速度不同。当α=1时,电磁振荡结构表现为平衡振动,粒料按基本速度运动;当α>1时,电磁振荡结构表现为偏向E1振动,增大送料斗3向E1运动的速度,粒料在惯性的作用下向E2运动的速度增大;当α<1时,电磁振荡结构表现为偏向E2振动,减小送料斗3向E1运动的速度,粒料在惯性的作用下向E2运动的速度减小。并且|α-1|越大,电磁振荡结构偏向振动得越明显。The asymmetric oscillation drive circuit includes diodes D9-D10, Darlington transistors Q1-Q2, and resistors R4-R5; the base of the Darlington transistor Q1 is connected to the output end of the controller through the resistor R4, and the Darlington transistor Q2 is connected to the output end of the controller. The base is connected to the output terminal of the controller through the resistor R5; the drain of the Darlington tube Q1 is divided into two channels, one is connected to the power supply Vcc through the diode D9, and the other end is connected to the power supply Vcc through the strong
红外计数器由红外发射管和红外接收管组成,安装在集料仓27与传送带17平面夹角呈45°的位置上。系统运行时,红外发射管发射红外线,在无粒料滑落通道时,红外接收管可正常接收到红外线,并且输出高电平;若有粒料滑落时,红外线被阻断,红外线接收管20无法接收红外线,输出低电平。基于此原理,对红外接收管输出的下降沿进行计数,便可得到粒料的数量,以实现计数的功能。The infrared counter is composed of an infrared transmitting tube and an infrared receiving tube, and is installed at a position where the angle between the collecting
仓口驱动电路包括二极管D11-D12,达林顿管Q3-Q4,以及电阻R7-R8;达林顿管Q3的基极经电阻R7与控制器的输出端连接,达林顿管Q4的基极经电阻R8与控制器的输出端连接;达林顿管Q3的漏极分为2路,一路经二极管D11与电源Vcc连接,另一端经仓口下电磁铁26与电源Vcc连接;达林顿管Q4的漏极分为2路,一路经二极管D12与电源Vcc连接,另一端经仓口上电磁铁24与电源Vcc连接;达林顿管Q3的源极和达林顿管Q4的源极同时与地GND连接。参见图5。集料仓27出料口控制由对称的2个电磁铁E3和E4组成,其分别由NPN和PNP达林顿管驱动,两个达林顿管的基极共联,由AT89S52的P1.4口控制。当P1.4输出高电平时,E3启动,E4停止,隔板23移向E3,仓口打开;当P1.4输出低电平时,E3停止,E4启动,隔板23移向E4,仓口关闭。The drive circuit of the warehouse port includes diodes D11-D12, Darlington transistors Q3-Q4, and resistors R7-R8; the base of the Darlington transistor Q3 is connected to the output end of the controller through the resistor R7, and the base of the Darlington transistor Q4 is connected to the output end of the controller. The pole is connected to the output end of the controller through the resistor R8; the drain of the Darlington tube Q3 is divided into two channels, one is connected to the power supply Vcc through the diode D11, and the other end is connected to the power supply Vcc through the
在使用本分装机时,打开控制电路的电源开关,通过按键设置分装次数和单次分装数量。将料斗2下端斜切面旋转至与送料斗3相重合的位置,然后将待分装的粒状粒料倒入料斗2中。粒料从料斗2下落到送料斗3中,粒料进行初次排布。在不对称振荡机构的作用下,粒料利用惯性在振荡中向传送带17方向运动,当粒料运动到送料斗3边缘后,从送料斗3下落到传送带17上。运动的传送带17使不同时间落下的粒料分布在传送带17上的不同位置,使相邻粒料之间存在一定的间距。当粒料从传送带17末端即右端下落到集料仓27入料口时,下落的粒料阻断了红外接收管接收由红外发射管发射的红外线,红外计数器捕捉到粒料信号,将本次分装计数加一并显示在显示屏21上。当本次计数值达到设定单次分装数值时,不对称振荡机构中强磁性电磁铁9和弱磁性电磁铁13断电,传送带17传动电机16断电,仓口上电磁铁24断电,仓仓口下电磁铁26通电,隔板23在重力和电磁吸引力的作用下,绕隔板23转轴向下运动,吸附在仓口下电磁铁26上,集料仓27的出料口打开,粒料从集料仓27落入外部容器中。粒料出仓后,不对称振荡机构中强磁性电磁铁9和弱磁性电磁铁13通电,传送带17传动电机16通电,仓口上电磁铁24通电,仓口下电磁铁26断电,隔板23在磁力的作用下,绕隔板23转轴向上运动,吸附在仓口上电磁铁24上,集料仓27的出料口闭合并进行下次计数。待分装次数达到设定分装次数时,系统停止工作。When using this dispensing machine, turn on the power switch of the control circuit, and set the number of dispensing times and the number of single dispensing by pressing the button. Rotate the chamfered surface of the lower end of the
本发明实现了使粒料呈单排间隔排布、红外计数器依次计数和自动出仓的功能,通过对显示屏21、按键电路、双边不对称振荡机构、传送电机、红外计数等模块进行多重控制,使粒料分装过程更加精准高效,不仅节省人力物力,而且满足人们对粒状粒料分装的速度和精度的要求,可以大大提高对粒状粒料按一定数量进行分装的工作效率。The invention realizes the functions of arranging the granules in a single row at intervals, the infrared counter counts sequentially and automatically discharges the warehouse, and carries out multiple control of the
需要说明的是,尽管以上本发明所述的实施例是说明性的,但这并非是对本发明的限制,因此本发明并不局限于上述具体实施方式中。在不脱离本发明原理的情况下,凡是本领域技术人员在本发明的启示下获得的其它实施方式,均视为在本发明的保护之内。It should be noted that, although the embodiments of the present invention described above are illustrative, they are not intended to limit the present invention, so the present invention is not limited to the above-mentioned specific embodiments. Without departing from the principles of the present invention, all other embodiments obtained by those skilled in the art under the inspiration of the present invention are deemed to be within the protection of the present invention.
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CN207191553U (en) * | 2017-08-29 | 2018-04-06 | 桂林电子科技大学 | A kind of semi-automatic single pellet racking machine |
-
2017
- 2017-08-29 CN CN201710756470.4A patent/CN107444696B/en not_active Expired - Fee Related
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CN1108206A (en) * | 1993-08-05 | 1995-09-13 | 神钢电机株式会社 | Apparatus for supplying units by vibration |
JP2002338027A (en) * | 2001-05-11 | 2002-11-27 | Ntn Corp | Part alignment supply device |
CN1652974A (en) * | 2002-05-21 | 2005-08-10 | I.M.A.工业机械自动装置股份公司 | Unit for filling containers with products, in particular, pharmaceutical products |
CN1799959A (en) * | 2004-10-26 | 2006-07-12 | 株式会社三共制作所 | Article carrying apparatus |
CN2745858Y (en) * | 2004-12-01 | 2005-12-14 | 汤根 | Small tablet packing machine |
TW200819205A (en) * | 2006-09-28 | 2008-05-01 | Yuyama Mfg Co Ltd | Powder medicine dispensing apparatus |
CN101678960A (en) * | 2007-06-19 | 2010-03-24 | 快力胶囊股份有限公司 | Vibration feeder, carrier and visual inspection apparatus |
CN207191553U (en) * | 2017-08-29 | 2018-04-06 | 桂林电子科技大学 | A kind of semi-automatic single pellet racking machine |
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Application publication date: 20171208 Assignee: Guilin Zhongchen Information Technology Co.,Ltd. Assignor: GUILIN University OF ELECTRONIC TECHNOLOGY Contract record no.: X2022450000223 Denomination of invention: A Semi automatic Single type Granular Packing Machine Granted publication date: 20221014 License type: Common License Record date: 20221206 |
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